Manitowoc Crane MLC165 Parts Manual SN 91651106 – PDF DOWNLOAD

Manitowoc Crane MLC165 Parts Manual SN 91651106 – PDF DOWNLOAD

The Manitowoc Crane MLC165 Parts Manual (SN 91651106) is a downloadable PDF guide for maintenance. It features detailed specifications, diagrams, and part numbers, ensuring accurate component identification for efficient operational support.

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Manitowoc Crane MLC165 Parts Manual SN 91651106 – PDF DOWNLOAD

Language : English
Pages : 929
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165 Parts Manual SN 91651106 – PDF DOWNLOAD

BOOM
1 80078132 BOOM ASSEMBLIES INSTALL. 1
81023605 BUTT ASSY 3
A080821 INDICATOR ASSY 5
81023611 BOOM POINT LOWER ASSY 7
810088299 SIGN BOOM 9
81023609 TOP ASSY 11
81026708 GUIDE WIRE ROPE ASSY 13
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 15
1655485 SOCKET-WEDEGE FOR UPPER POINT 17
6462460 SOCKET/WEDGE, 1″” (26 MM) 19
1704193 SHEAVE FOR 1″ WIRE ROPE 23
1712501 SHEAVE ASSY 27
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 29
810062190 SHEAVE WIRE ROPE 31
1712505 SHEAVE ASSY 33
6462460 SOCKET/WEDGE, 1″” (26 MM) 35
810062190 SHEAVE WIRE ROPE 37
A152810 SOCKET/WEDGE, 1-1/4″” (32 MM) 39
6462450 SOCKET/WEDGE, 7/8″” (22 MM) 41
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 43
A062780 SOCKET BUTTON 45
7 81036422 CATWALK 47
8 81036424 CATWALK 49
12 81024293 INSERT ASSY #74 51
810364251 CATWALK ASSY #74A, 53
14 81024295 INSERT ASSY 55
810364251 CATWALK ASSY #74A, 57
17 810364251 CATWALK ASSY #74A, 59
19 80078138 #134 FIXED JIB ASSBLY’S 61
0903181 24 SHEAVE ASSY 63
0903182 #123 JIB PT ASSY 65
1793321 #134 67
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Dec 18, 2015 Rev: 003
Model Number
MLC165
Serial Number
91651106
Item Part Description Page
1793327 JIB STOP FOR 14000 AND 15000 69
810224821 JIB FIXED ASSY 71
20 81023601 ELECTRIC CONTROL ASSY 81
A168880 CONTROLLER ASSY BOOM 85
1957499 SWITCH ASSEMBLY BLOCK 87
1770804 LEVER 89
1957499 SWITCH ASSEMBLY BLOCK 91
1770804 LEVER 93
1957499 SWITCH ASSEMBLY BLOCK 95
1770804 LEVER 97
810300351 JIB STOP ASSY 99
1957499 SWITCH ASSEMBLY BLOCK 101
1770804 LEVER 103
81026143 ELECTRIC ACCESSORY ASSY 105
81026145 ELECTRIC ACCESSORY ASSY 107
21 810236011 ELECTRIC CNTRL ASSY OPT 1 115
A168880 CONTROLLER ASSY BOOM 119
1957499 SWITCH ASSEMBLY BLOCK 121
1770804 LEVER 123
1957499 SWITCH ASSEMBLY BLOCK 125
1770804 LEVER 127
1957499 SWITCH ASSEMBLY BLOCK 129
1770804 LEVER 131
810300351 JIB STOP ASSY 133
1957499 SWITCH ASSEMBLY BLOCK 135
1770804 LEVER 137
81026143 ELECTRIC ACCESSORY ASSY 139
81026145 ELECTRIC ACCESSORY ASSY 141
23 810236013 ELECTRIC CONTROL ASSY – OPT 3 149
A168880 CONTROLLER ASSY BOOM 153
1957499 SWITCH ASSEMBLY BLOCK 155
1770804 LEVER 157
1957499 SWITCH ASSEMBLY BLOCK 159
Item Part Description Page
1770804 LEVER 161
1957499 SWITCH ASSEMBLY BLOCK 163
1770804 LEVER 165
810300351 JIB STOP ASSY 167
1957499 SWITCH ASSEMBLY BLOCK 169
1770804 LEVER 171
81026143 ELECTRIC ACCESSORY ASSY 173
81026145 ELECTRIC ACCESSORY ASSY 175
41 810261451 ELECTRIC ACCESSORY ASSY 179
42 81024287 INSERT ASSY 183
81036422 CATWALK 185
44 81024291 INSERT ASSY #74 187
81036424 CATWALK 189
810209429 GUIDE WIRE ROPE ASSY 191
810209439 GUIDE WIRE ROPE ASSY 193
45 81027152 STRUT ASSY 195
51 810224823 10 FT #32938-2 JIB INSERT 201
52 810224824 20 FT #176938-2 JIB INSERT 207
SUPERSTRUCTURE
1 80087827 STD ROT BED INSTL VISION CAB 209
81023655 PIPING HYDR ASSY 211
810238871 TANK HYDRAULIC ASSY RET FILTRA 213
810241071 PIPING HYDR ASSY ACCESSORIES 221
810241081 PIPING HYDR ASSY SUCTION 227
81039696 PIPING HYDR ASSY 233
81020193 VALVE DIRECTIONAL CONTROL 243
810241101 PIPING HYDR ASSY FAN 247
810241111 PIPING HYDR ASSY 255
810236401 PIPING FUEL ASSY 259
81024415 SHEAVE 261
810242980 SHEAVE ASSY 21.85 DIA 263
810251711 ELECTRIC CONTROL ASSY 271
81028056 SENSOR ASSY 275
Item Part Description Page
81028581 ROTATING BED ASSY 277
81036811 PIN PULLER 279
810371561 PIN PULLER 281
810371571 PIN PULLER BOOM HINGE 283
810371571 PIN PULLER BOOM HINGE 285
2 810264621 HANDRAIL ASSY 287
3 810241076 PIPING HYDR ASSY W/SELF ERECT 295
4 810360921 CYLINDER HYDR ASSY 297
810228870 HOOK & LATCH ASSY. 299
810236261 OUTRIGGER ASSY 301
81019937 CYLINDER HYDR ASSY 303
810247561 OUTRIGGER PAD ASSY 305
6 810236081 PIPING HYDR ASSY 309
7 80078117 CWT SERIES 2 311
810236531 COUNTERWEIGHT ASSY & ROTATING 315
810244300 CYLINDER HYDR 317
8 810216716 PIPING HYDR ASSY PILOT CAB 325
9 810236313 CAB ASSY CAB TILT 331
81019939 CYLINDER HYDR ASSY 333
10 810241083 PIPING HYDR ASSY LESS FREE FAL 337
13 810241112 PIPING HYDR ASSY PILOT 345
15 810241114 PIPING HYDR ASSY PILOT 355
17 81023657 DRUM FRONT W/O FF 359
810246711 PAWL ASSY 361
19 81023641 DRUM REAR W/O FF 363
23 80078126 W/ FF FNT DRUM & NON-FF RR DM 365
810241075 PIPING HYDR ASSY LESS REAR FRE 373
810241121 PIPING HYDR ASSY 379
810241122 PIPING HYDR ASSY FREEFALL 385
810241123 PIPING HYDR ASSY FREEFALL 391
30 80078127 BOOM HOIST ASSY W /R & P 393
810236491 DRUM BOOM HOIST ASSY 395
810244781 DRUM BOOM HOIST ASSY 397
Item Part Description Page
81020254 DRIVE PLANETARY 401
81021860 MOTOR HYDR PISTON FIX 403
81020310 VALVE, COUNTERBALANCE 407
81020347 PUMP HYDR PISTON FIXED 411
810264701 PAWL ASSY 413
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 415
810244781 DRUM BOOM HOIST ASSY 417
81020254 DRIVE PLANETARY 421
81021860 MOTOR HYDR PISTON FIX 423
81020310 VALVE, COUNTERBALANCE 427
81020347 PUMP HYDR PISTON FIXED 431
810264701 PAWL ASSY 433
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 435
31 810201591 DRIVE SWING ASSY 437
81020191 MOTOR HYDR PISTON 441
810201592 DRIVE SWING ASSY 443
810253830 GEARBOX ASSEMBLY 445
32 810201592 DRIVE SWING ASSY 447
810253830 GEARBOX ASSEMBLY 449
34 80088457 POWER PLANT CUMMINS T-4 VISION 451
810300721 ELECTRIC POWER PLANT ASSY 455
810261531 POWER PLANT ASSY 461
81020390 PUMP HYDR PISTON VARIABLE 465
810219740 CONDITIONER AIR KIT 467
810284601 PUMP DRIVE ASSY 469
810284600 PUMP ASSY 471
81020226 PUMP HYDR PISTION VARIABLE 477
81020227 PUMP, HYDRAULIC PISTON VARIABL 481
81041681 PUMP PISTON ASSY. 28 CC 483
810261631 EXHAUST ASSY 485
810283431 EXHAUST ASSY 487
810305411 EXHAUST ASSY 491
810261661 COOLER ASSY 495
Item Part Description Page
810283431 EXHAUST ASSY 499
810305411 EXHAUST ASSY 503
810341271 CLEANER AIR ASSY 505
810339410 AIR CLEANER INSTL 507
810284601 PUMP DRIVE ASSY 509
810284600 PUMP ASSY 511
81020226 PUMP HYDR PISTION VARIABLE 517
81020227 PUMP, HYDRAULIC PISTON VARIABL 521
81041681 PUMP PISTON ASSY. 28 CC 523
36 810284603 PUMP DRIVE, W/O FREE FALL 525
37 80078130 MAST 527
810200041 ELECTRIC CONTROL ASSY 529
810208781 WIRE ROPE ASSY. 531
810236301 MAST ASSY 533
A111261 SENSOR ASSY 537
43 810309331 GREASE PIPING ASSY 539
47 81038800 COLD WEATHER KIT 541
48 80078133 WITH COLD WEATHER PACKAGE (OPT 543
810267701 JUNCTION BOX 545
81035632 COLD WEATHER PACKAGE 547
55 810238873 TANK HYDRAULIC ASSY, W/ HEATER 551
56 810396963 PIPING HYDR ASSY OPTION 3 555
81020193 VALVE DIRECTIONAL CONTROL 565
57 810396964 PIPING HYDR ASSY OPTION 4 567
81020193 VALVE DIRECTIONAL CONTROL 577
58 81024327 MAST ASSY W/O LIFTING LUGS 581
810242980 SHEAVE ASSY 21.85 DIA 583
60 84021657 AUTO LUBE SYSTEM 587
A179790 PUMP GREASE ELEC 589
70 84027205 SWITCH TIER 4 ENGINE CAB 591
80 84027204 SWITCH CAB TILT 593
SUPERSTRUCTURE CAB
1 80087868 STD CAB ASSYS VISION CAB 595
Item Part Description Page
84028208 SEAT ASSY CAB 597
4 810248791 FLOOR PLATE ASSY CAB 599
5 810248701 SWITCH INSTAL CAB TILT 601
6 810248711 SWITCH TIER 4 ENGINE 603
11 810248681 CAB OPTION SUN VISOR 605
13 810026621 COVER ASSY 607
22 810416874 HYD LINES INST CAB WO FF 615
23 810416875 HYD LINES INST TILT CAB CYL 617
24 81041687 HYD LINES INSTALL PILOT CAB 619
90 84027641 CAB TILT ASSY 623
81019939 CYLINDER HYDR ASSY 625
LOWERWORKS/CARRIER
1 810236031 CARBODY ASSY 627
810236151 PIPING HYDR ASSY 633
810236161 JOINT ROTATING UNION 639
81020145 JOINT ROTATING UNION 641
810236241 PIN PULLER ASSY 643
1 810236171 CRAWLER 645
810216742 ROLLER FRONT ASSY 647
810236211 DRIVE CRAWLER ASSY 649
810351191 PIPING HYDR ASSY 651
2 810236151 PIPING HYDR ASSY 657
2 810236172 CRAWLER – PUMP KIT – 663
810216742 ROLLER FRONT ASSY 665
3 810236161 JOINT ROTATING UNION 667
81020145 JOINT ROTATING UNION 669
3 810236181 CRAWLER 671
810216742 ROLLER FRONT ASSY 673
810236211 DRIVE CRAWLER ASSY 675
810254191 PIPING HYDR ASSY 677
4 810236241 PIN PULLER ASSY 681
4 810236182 CRAWLER – PUMP KIT – 683
810216742 ROLLER FRONT ASSY 685
5 810236261 OUTRIGGER ASSY 687
81019937 CYLINDER HYDR ASSY 689
810247561 OUTRIGGER PAD ASSY 691
5 810236211 DRIVE CRAWLER ASSY 693
6 810247561 OUTRIGGER PAD ASSY 695
6 810246671 GEARBOX ASSY 697
7 810236271 COUNTERWEIGHT ASSY CARBODY 699
7 810254191 PIPING HYDR ASSY 701
8 810351191 PIPING HYDR ASSY 705
LOOSE SHIP ITEMS
2 810295461 KIT, JOB BOX 707
3 A166895 VENT BREATHER CARTRDGE,RPLCMNT
4 0903171 UNIVERSAL 709
6462450 SOCKET/WEDGE, 7/8″” (22 MM) 711
6462460 SOCKET/WEDGE, 1″” (26 MM) 713
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 715
5 0903172 UNIV W, ROPE ANCHOR 717
6462460 SOCKET/WEDGE, 1″” (26 MM) 719
6462460 SOCKET/WEDGE, 1″” (26 MM) 721
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 723
6 810224822 BASIC PENDANTS #134 FOR #74 BO 725
6 81042586 PARTS BOX ASSY 727
3856530 JACK CYLINDER 729
A041430 PUMP 731
7 810224825 PENDANTS 10FT #134 JIB INSERT 737
8 81023600 GENERAL ASSY 739
10 810224826 PENDANTS 20FT #134 JIB INSERT 745
12 810238761 WIRE ROPE ROTATION RESIST 747
14 810238841 WIRE ROPE ROTATION RESIST 749
18 2370995 HOOKBLOCK ASSY. 100T 751
2370990 BLOCK HOOK 100T 753
21 2182145 15T HOOK, /WEIGHT BALL 1150# 755
27 81042586 PARTS BOX ASSY 757
3856530 JACK CYLINDER 759
A041430 PUMP 761
28 810425861 PARTS BOX ASSY OPT 1 UBP 763
6462460 SOCKET/WEDGE, 1″” (26 MM) 765
29 810425862 PARTS BOX ASSY OPT 2 INT STR 767
34 810425867 PARTS BOX ASSY OPT 7 W/ FJ 769
38 90038119 500HR SERVICE KIT 771
39 90038080 1000HR SERVICE KIT 773
DECALS
1 1759161 DECAL, FOR BOOM DISASSEMBLY– 775
2 810220121 NAMEPLATE & DECAL ASSY ENGLISH 777
810220130 DECAL MLC165 (WHITE LETTERS)
3 810220129 NAMEPLATE & DECAL ASSY SN 9165
4 84026406 DECAL ASSY PARTS BOX 779
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 781
8 800172005 DECAL CRANESTAR LOGO
11 81040706 DECAL ENGLISH BASE BOM ASSY 785
15 810407065 DECAL ENGLISH – CRANE STAR 791
17 810407067 DECAL ENGLISH – NON-CERT T3 793
IX