Manitowoc Crane MLC300 Part Manual SN 3001070 PDF

Manitowoc Crane MLC300 Part Manual SN 3001070  – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane MLC300 Part Manual SN 3001070  – PDF DOWNLOAD

Language : English
Pages :1109
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane MLC300 Part Manual SN 3001070  – PDF DOWNLOAD

81021912 CAB ASSEMBLY 24V CCS 3
81022373 SEAT ASSY CAB 5
810116140 SEAT 7
810243544 CAB ASSY 9
810218742 EXTERIOR EQUIP CAB ASSY 15
81021878 DOOR ASSY CAB 19
81021879 WINDOW ASSY CAB 21
810219011 WINDSHIELD WIPER ASSY CAB 23
A027140 ROLLER ASSY CAB DOOR FRONT TRO 25
810302802 BRAKE ASSY CAB DOOR BRAKE 27
A037000 ROLLER ASSEMBLY 29
810218752 INTERIOR EQUIP CAB AIR DUCTS 31
810218762 INTERIOR EQUIP CAB ASSY 33
810218772 INSULATION ASSY CAB 35
810223722 HVAC ASSY CAB 37
81040835 HVAC KIT CAB INSIDE PARTS 39
90040442 PEDESTAL UNIT 41
810223752 MAT FLOOR ASSY CAB 43
81024521 CONSOLE CONTROL ASSY CAB 45
81019747 CONSOLE LEFT HAND ASSY 49
810174260 LIGHT ASSY 53
A024680 CONTROLLER, JOYSTICK 55
81037044 CONSOLE RIGHT HAND ASSY 59
84054782 DISPLAY CCS COLOR 63
810174260 LIGHT ASSY 65
810174260 LIGHT ASSY 67
810240861 ESI CONSOLE RIGHT HAND 69
A032981 ELECTRIC ACCESSORY ASSEMBLY 71
81036291 ESI R CONSOLE RECPT 73
81039868 ESI CAN RECEPTACLE MOUNT 75
A02019 FOOT PEDAL ASSY THROTTLE CONTR 77
81025906 ESI CAB INTERIOR WIRING 79
80097655 DECAL INSTL-MLC300-CAB 83
1815030 BUILDERS DECAL 85
80097656 DECAL INSTL-MLC300-UPPER 89
810339681 NAMEPLATE & DECAL ASSY 93
80097657 DECAL INSTL-MLC300-BOOM 95
80097658 DECAL INSTL-MLC300-CRAW/CBODY 97
2 A03316 COVER ASSY WINDOWS VISION CAB 99
2 81023984 SLEWING RING BRG ASSY 101
2 80097660 DECAL INSTL-MLC300-NOMENCLATUR 103
3 84028005 ROTATING BED STRUT SUBASSY 105
4 81023985 LUBE SYST TURNTABLE BEARING 107
810260460 PUMP GREASE 24VDC/2.0A 111
A067160 VALVE ASSY 113
A067170 VALVE ASSY 115
A067180 VALVE ASSY 117
4 80097661 DECAL INSTL-MLC300-JACKS 119
6 810240151 SLEWING DRIVE ASSY 121
A056890 MOTOR HYD PISTON 123
5364675 KIT, OVERHAUL/SEAL 125
7 81028816 ROTATING BED HYDRAZORB INSTALL 127
8 81025812 SWITCH CAB TILT CAB 129
8 81026236 BUSHING ASSEMBLY 131
9 81025813 SWITCH TIER 4F ENGINE CAB 133
9 810239780 CAB MOUNTING ASSEMBLY 139
810296433 PLATFORM ASSY 2327 X 540 CAB S 143
810293652 LANYARD 145
10 81025814 SWITCH AIRCRAFT WARNING CAB 147
10 81029179 PLATFORM ASSY ROTATING BED 151
810298032 PLATFORM ASSY 155
810293652 LANYARD 157
84046402 PLATFORM ASSY ROTATING BED 159
810293651 LANYARD 161
84046403 PLATFORM ASSY ROTATING BED 163
810293651 LANYARD 165
81041286 PLATFORM ASSY 167
810293652 LANYARD 169
810293652 LANYARD 171
81041142 LANYARD ASSY PIN 173
81041140 LANYARD ASSY PIN 175
84025515 LADDER FOLDING ASSY 177
81041140 LANYARD ASSY PIN 179
81040151 PLATFORM ASSY ROT BED REAR 181
810315282 LANYARD ASSY PIN 183
81042241 PLATFORM ASSY ROT BED INSIDE 185
810315282 LANYARD ASSY PIN 187
81042928 PLATFORM ASSY ROT BED 189
81042929 PLATFORM ASSY ROT BED 191
81042931 LANYARD ASSY PIN 193
84043542 PANEL EXHAUST SHIELD 195
10 80097855 DECAL INSTL-BASIC HANDRAIL 199
11 81029348 PLATFORM ASSY GENERAL 201
12 81023986 MAST RAISING ASSY, LIVE 203
A055540 CYL HYD 205
13 81023038 FLOOR PLATE ASSY CAB 207
13 81023987 MAST ASSY, LIVE MAST 209
81042537 STRAP ASSY 213
810258220 SHEAVE ASSY 215
81033389 ESI LIVE MAST 217
15 81026648 EQUALIZER ASSY MAST HOIST 219
810258220 SHEAVE ASSY 221
17 81028324 COUNTERWEIGHT WELDMENT 223
20 80098807 DECAL PERSONAL TIE DOWN 227
24 84053582 TANK HYDR ASSY 552L 229
84019925 LANYARD ASSY PIN 233
A164380 VENT BREATHER TANK 235
25 0222051 TOOL, LIST — ADD FOR EXPORT 237
30 810287691 PARTS BOX ASSY 239
81038439 KIT SELF ASSY RIGGING 241
810249430 VALVE ASSY QUICK DRAIN 243
810039130 Q DISCON FITTING 245
81041177 PUMP CRAWLER TENSIONING 247
A041430 PUMP HYD HAND 249
81042356 LINK ASSY DEAD END 251
A062780 SOCKET BUTTON 253
81042356 LINK ASSY DEAD END 255
A062780 SOCKET BUTTON 257
42 84046506 HYD LINES INSTL DRUM 2 W/O 259
59 81042358 GUARD CYL & HOSE STOW 261
68 84045985 ROTATING BED VPC W/O 263
84045986 HYD LINES INSTL VPC W/O 265
70 84047104 COUNTERWEIGHT TRAY ASSY FPC 267
810299161 CHAIN ASSY 269
71 84030423 MOD BED LEVEL SENSOR NO DWG
74 81042919 ROTATING BED MOD LIFT LUG PLUG 271
75 80105152 PLATFORM ASSY 60 INCH SHOE 273
80105279 PLATFORM ASSY CARBODY SIDE 275
80105352 PLATFORM ASSY CARBODY SIDE 277
UPPERWORKS MACHINERY
1 81023948 SCHEMATIC HYDRAULIC NO DWG
3 81025061 DRUM 1 ASSY MAIN LOAD HOIST 279
810240160 GEAR BOX HOIST 84.7:1 RATIO 281
810256240 HYD MOTOR 250CC PIS VAR B1 24V 287
90038633 OVERHAUL SEAL KIT, H1B160 291
81039856 ROLLER ASSY 293
84021470 HYD LINES INSTL BOOM BUTT DRUM 295
810239070 VALVE DIRECTIONAL CONTROL 299
4 81027708 HOIST ASSY LUFFING 301
81041533 CYL HYD 303
810259471 ESI DRUM 6 305
810245252 LIMIT SWITCH 307
81041430 HYD MOTOR 309
90038633 OVERHAUL SEAL KIT, H1B160 313
810277041 HOIST ASSY LUFFING HOIST 315
810284644 PAWL ASSY 317
810345341 HYD EQUIP DRUM 6 321
810136400 VALVE MANIFOLD 325
810239070 VALVE DIRECTIONAL CONTROL 327
5 81027453 HYD LINES INSTL DRUM 0 DRUM 7 329
810039140 Q DISCON FITTING 331
6 81027454 HYD LINES INSTL DRUM 1 PREP 335
810039140 Q DISCON FITTING 339
7 81027455 HYD LINES INSTL DRUM 6 PREP 343
810039140 Q DISCON FITTING 347
14 81024009 HOIST LIVE MAST 349
81041430 HYD MOTOR 351
90038633 OVERHAUL SEAL KIT, H1B160 355
810267791 PAWL 357
810277261 ESI DRUM 4 359
810245252 LIMIT SWITCH 361
810426831 HYD EQUIP DRUM 4 365
810039140 Q DISCON FITTING 371
810121650 Q DISCON FITTING 373
810136400 VALVE MANIFOLD 375
810239070 VALVE DIRECTIONAL CONTROL 377
25 81037691 HYD LINES INSTL POWER PLANT SU 379
26 81026734 HYD LINES INSTL FAN COOLING 383
810254400 VALVE FLOW CONTROL 387
27 81026882 HYD EQUIP ROT BED VALVES 391
7041130 VALVE, DOUBLE COUNTERBALANCE 395
810136400 VALVE MANIFOLD 397
810239070 VALVE DIRECTIONAL CONTROL 399
810136500 VALVE MANIFOLD 401
810239070 VALVE DIRECTIONAL CONTROL 403
810247280 VALVE BANK 5 BANK D07 3POS 4WA 405
810255720 VALVE MANIFOLD 407
810337762 VALVE MANIFOLD 409
81042925 VALVE RELIEF ASSY 411
84019665 VALVE RELIEF ASSY 413
28 81035571 PIPING HYDR ASSY 415
29 81027438 HYD EQUIP LIVE MAST RAISE CYL 417
30 81027441 HYD EQUIP TRANSDUCER INSTL 419
31 81038266 HYD LINES INSTL TANK RETURN 423
810039140 Q DISCON FITTING 429
810391712 MANIFOLD BLOCK 2 BAR CHECK 12 431
81042207 PIN HOSE STOWAGE 433
32 81038067 HYD LINES INSTL CIRC COOLER FI 435
33 81042684 HYD LINES INSTL DRUM 4 439
810039130 Q DISCON FITTING 443
810114700 Q DISCON FITTING 445
810121640 Q DISCON FITTING 447
81042207 PIN HOSE STOWAGE 449
34 81027447 HYD LINES INSTL ROT BED ACCESS 453
810121650 Q DISCON FITTING 457
810210270 Q DISCON FITTING 459
35 81027459 HYD EQUIP HYD SYS FILTERS 461
36 81027460 HYD LINES INSTL ACCES LOW PRES 463
37 81027461 HYD LINES INSTL ACC HIGH PRES 467
38 81027956 HYD LINES INSTL SWIVEL ROT BED 469
39 810279572 HYDRAULIC LINES LESS LEFT HAND 471
40 81029633 HYD LINES INSTL LIVE MAST CYL 473
810210270 Q DISCON FITTING 475
41 84045991 HYD LINES INSTL DRUM 0 PREP 479
810039130 Q DISCON FITTING 481
81040102 VALVE 483
81042207 PIN HOSE STOWAGE 485
43 84045990 HYD LINES INSTL DRUM 1 PREP 489
810039130 Q DISCON FITTING 491
81042207 PIN HOSE STOWAGE 493
44 84046507 HYD LINES INSTL DRUM 5 W/O 495
45 81034016 HYD LINES INSTL DRUM 6 497
810039130 Q DISCON FITTING 499
81042207 PIN HOSE STOWAGE 501
46 81029382 HYD LINES INSTL LIVE MAST CYL 503
CONTROLS, ELECTRICAL
2 81023949 ELECTRICAL SCHEMATIC MLC300 NO DWG
3 81023950 DIAGRAM ELECTRICAL MLC300 NO DWG
10 81025946 ESI BOOM BUTT CCTV 505
11 81041880 ESI CCTV DRUM 6 507
12 81041916 ESI BOOM TOP CAM PREP 509
14 81025818 SWITCH CAMERA LIGHTS CAB 511
15 81025501 ACCESSORY CAMERA MONITORS CAB 513
810244000 MONITOR ASSY LED 7 IN 515
17 81028247 ESI RCL LIGHT 517
84037426 LIGHT ASSY RCL 519
18 81034282 ESI ROTATING BED 523
81029114 ESI CAB EXTERIOR WIRING 527
81032876 ESI MOUNTING ASSEMBLY 531
810238652 SWITCH LIMIT ASSY 535
84036350 JUNCTION BOX DC LOAD CENTER 537
81034121 ESI CAN RECEPTACLE MOUNT 541
81041521 LIMIT SWITCH 543
1768064 BRACKET W/2-289797 BUSHING 545
810249950 LIMIT SWITCH 547
81029825 KIT BASE/REMOTE 2.4 GHZ 549
81038809 ESI SERVICE LIGHTS 551
81038813 LIGHT SERVICE LIGHT ASSY 553
19 81037054 SWITCH 555
19 81026120 ESI BED CAMERAS 557
20 81041734 ESI 12M INSERT CCTV 559
20 81041991 ESI CCTV DRUM 2 EQUIP 561
22 84032601 ESI BOOM TOP CAMERA 563
23 81042446 ESI VPC-MAX BED PREP W/O 565
54 81025886 ESI CUMMINS QSG12 T4F 567
81042368 BRACKET FUSE PANEL 569
63 81041448 COLD WEATHER KIT ROT BED INSTL 573
81040030 BOX JUNCTION ASSY 575
81040031 BOX JUNCTION ASSY 577
64 81041449 ESI AC COMMON 579
POWER PLANT
5 81028434 TANK FUEL INSTALLATION 581
23 81041522 GENERATOR INSTL COMPONENTS 583
27 90038764 250 HR SERVICE KIT 585
28 90038765 500 HR SERVICE KIT 587
47 81023960 POWERTRAIN QSG12 TIER 4F 591
810248891 GEAR BOX ASSY 450 HP 593
810247210 PUMP 595
810247220 PUMP HYD PIS 165CC EH24V 599
810247230 PUMP HYD CL PIS VAR 100CC 605
810249430 VALVE ASSY QUICK DRAIN 607
A097353 CLUTCH ASSY CUMMINS QSG-12 611
810155850 CLUTCH 613
48 81023962 EXHAUST SYST QSG12 T4 FINAL 615
49 81023968 AIR CLEANER INST 450HP CUMMINS 617
810333972 ENCLOSURE ASSY 621
50 81023970 COOLER ASSY 450 HP CUMMINS 627
810295572 PANEL ENCL ASSY 631
810295582 PANEL ENCL ASSY 633
810295592 PANEL ENCL ASSY 635
51 81023972 FUEL CIRCUIT 450 HP CUMMINS 637
81041516 FUEL CIRCUIT 639
52 81023973 BATTERY INSTL CUMMINS QSG12 641
53 81023974 HVAC INSTL 450 HP CUMMINS 645
810287752 AIR COND ASSY KIT OUTSIDE CAB 647
55 81027419 DEF SYSTEM INSTL CUMMINS QSG12 649
56 81028410 CLUTCH RELEASE ASSY 653
57 81026650 ENCLOSURE ASSEMBLY POWER PLANT 655
810324152 COVER ASSY ENCLOSURE 657
810318962 PANEL POWER PLANT ENCL 661
810318992 PANEL ENCL ASSY POWER PLANT 663
810319022 PANEL POWER PLANT ENCL 665
81042535 COVER ASSY ENCLOSURE 667
81042536 COVER ASSY ENCLOSURE 669
60 81037290 GENERATOR ASSY PREP 671
81037291 HEATER APU 673
81037292 AIR COND ASSY APU 675
81037293 FUEL CIRCUIT APU 677
81041768 ESI APU PREP 681
81040179 JUNCTION BOX ASSY APU DC 685
62 81037289 GENERATOR ASSY EQUIP 687
81031997 GENERATOR ASSY 691
LOWERWORKS
1 80109916 CARBODY ASSY 60″ SHOES W/ JACK 693
81023954 CARBODY ASSEMBLY 697
81024034 SWIVEL MOUNTING PLATE ASSY 699
810090270 ROTATING JOINT 701
81024036 PIN PULLER CARBODY-CRAWLER 703
810259310 CYLINDER HYDR 705
84030412 ESI CARBODY 707
81028815 HYD EQUIP CARBODY ASSY 709
81026883 HYD EQUIP CARBODY VALVES 711
810254400 VALVE FLOW CONTROL 713
81028704 VALVE ASSY 1 BANK D03 ALUMINUM 715
810239070 VALVE DIRECTIONAL CONTROL 717
810279320 VALVE MANIFOLD 719
81027449 HYD LINES INSTL CARBODY 721
810114710 Q DISCON FITTING 725
81029218 HYD LINES INSTL CBODY PIN PULL 727
810039140 Q DISCON FITTING 731
81028817 CARBODY HYDRAZORB INSTALL 733
84032560 JACK CYL ASSY CARBODY 735
81027972 JACK CYL ASSY LOWERWORKS 739
81040882 OUTRIGGER PAD ASSY 741
84032559 HYD EQUIP JACKING CYL VALVES 743
810136490 VALVE MANIFOLD ASSY 2 BK D03 2 745
80105871 PLATFORM ASSY CARBODY 747
1 80110809 CRAWLER ASSY 60″ SHOE W/A-LUBE 749
810311600 CRAWLER ASSEMBLY 753
81024041 CRAWLER DRIVE ASSY 757
810240480 ROLLER ASSY CRAWLER INTER 759
810261189 ESI CRAWLER 761
81027451 HYD LINES INSTL CRAWLER 765
810039130 Q DISCON FITTING 769
810114700 Q DISCON FITTING 771
81042207 PIN HOSE STOWAGE 773
81040547 ROLLER ASSY TOP 775
810309632 COVER ASSY ROLLER 777
81033912 GREASE PIPING ASSY AUTOLUBE 779
81032924 CRAWLER GREASE GUARD ASSY 781
81033911 CRAWLER GREASE PIPING ASSY 785
A067180 VALVE ASSY 789
A067180 VALVE ASSY 791
810268840 PUMP GREASE 24VDC/2 .0 A 793
810268890 VALVE ASSY 795
810349820 VALVE ASSY 797
81028768 CRAWLER ASSY 60 INCH SHOE 799
ATTACHMENTS
1 810280360 BOOM BUTT ASSY #500 8.00 M 801
1687791 INDICATOR 803
81025601 PIN PULLER BOOM HINGE 805
3856240 CYLINDER, HYDRAULIC 809
3856245 KIT, SEAL 811
810121640 Q DISCON FITTING 813
81025653 BOOM STOP ASSEMBLY #500 BOOM 815
810259451 ESI BOOM BUTT 817
810295781 CATWALK ASSY #500 8.00M BUTT 819
84020120 MANIFOLD BLOCK RETURN ASSY 821
2 81024072 WINCH RIGGING ASSY 823
810099570 WINCH 829
810280071 GUIDE ASSY 833
A131815 BLOCK .3125 IN WIRE ROPE, 4MT 835
A131810 BLOCK 837
84030729 ADAPTER RIGGING WINCH ASSY 839
84044934 WIRE ROPE RIGGING W/ FITTING 841
2 810260241 WIRE ROPE 26MM ASSY X 425M LG NO DWG
3 810253001 WIRE ROPE 28MM ASSY X 440 LG 843
4 81023380 BOOM RIGGING B10:500 NO DWG
5 81023382 BOOM RIGGING B60:500 NO DWG
6 81023385 JIB RIGGING JIB NO.148 NO DWG
7 2365030 BLOCK, HOOK 845
7 81025690 MAST RIGGING M10:503 NO DWG
8 810319870 BLOCK 100 M TON 28MM ROPE 3 SH NO DWG
8 81023383 LUFFING JIB RIGGING LJ10:501 O NO DWG
9 81023384 LUFFING JIB RIGGING LJ10:501 NO DWG
10 810319810 BLOCK 170 M TON HOOK 28MM WR 5 NO DWG
13 810278030 INSERT ASSY 12M HEAVY #500 847
810296271 GUIDE ASSY 849
810300071 CATWALK ASSY #500 12M HEAVY 851
810338541 ESI 12M INSERT 853
14 81030008 INSERT LUFF JIB PREP 12M HEAVY 855
A120120 SHEAVE ASSY RIG WINCH ZINC RIC 857
15 810319814 CHEEK WEIGHT KIT 859
16 81027946 GUIDE ASSY DRUM 6 UPPER 861
810258190 SHEAVE ASSY 863
16 81040830 WEDGE & SOCKET ASSY 26 MM 865
A152810 SOCKET/WEDGE, 1-1/4″ (32 MM) 867
17 81027949 GUIDE ASSY DRUM 6 LOWER 869
810258190 SHEAVE ASSY 871
28 810278200 INSERT ASSY 6M #500 873
810312801 CATWALK ASSY #500 6M INSERT 875
29 81031626 INSERT LJ PREP 6M MEDIUM 877
32 84028327 PENDANT ASSY DEAD END 879
33 810278110 INSERT ASSY 12M WITH EQ M #500 881
81036544 CATWALK #500 12M MED W/EQ 883
34 81036541 INSERT LJ PREP 12M MED W/EQ 885
37 810333440 WEIGHT BALL SWIVEL 22.2 MTON 2 NO DWG
38 810278080 INSERT ASSY 12M M #500 887
810279002 CATWALK ASSY #500 12.0 M LIGHT 889
39 81029537 INSERT LUFF JIB PREP 12M MED 891
39 80103460 LINK ASSY A2B 893
40 80109069 WIRE ROPE 28MM ASSY X 640 LG NO DWG
43 810278080 INSERT ASSY 12M M #500 895
810279002 CATWALK ASSY #500 12.0 M LIGHT 897
44 81029537 INSERT LUFF JIB PREP 12M MED 899
48 810278170 INSERT LUFF #500 L 12M W/SUSP 901
810319501 CATWALK ASSY #500 12M W/SUSP 905
49 81032279 INSERT LJ PREP-12M W/SUSPN 907
58 81028313 PIN PULLER MAST & EQUALIZER 909
81032872 CYLINDER HYD LIVE MAST PIN PUL 911
64 810297695 BOOM PT UPR FRAME ASSY 28MMSHE 913
81034286 ESI UPPER BOOM POINT 915
810245682 A2B DEVICE 917
1770804 LEVER 919
810238652 SWITCH LIMIT ASSY 921
81033846 SHEAVE 923
65 81036285 ROLLER ASSY BOOM POINT UPPER F 925
67 81039609 MAST SUPPORT ASSY 927
81040796 HINGE SUPPORT ASSY 929