Manitowoc Crane MLC300 Parts Manual 605544 – PDF DOWNLOAD

Manitowoc Crane MLC300 Parts Manual 605544 – PDF DOWNLOAD

The Manitowoc Crane MLC300 Parts Manual (605544) in PDF format is a vital resource for maintenance. Easily downloadable, it offers detailed insights into components, aiding efficient troubleshooting, and ensuring optimal performance for the MLC300 crane.

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Manitowoc Crane MLC300 Parts Manual 605544 – PDF DOWNLOAD

Language : English
Pages : 1084
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC300 Parts Manual 605544 – PDF DOWNLOAD

MLC300 ‒ Parts Manual ‒ 1
Content List 7
1 ROTATING STRUCTURE 19
1 1 SEAT ASSY CAB (810223731) Rev A 22
1 1 1 SEAT OPERATOR (810116140) Rev FA 24
1 2 SLEWING RING BRG ASSY (81023984) Rev B 26
1 3 CAB MOUNTING ASSY (810239782) Rev H 28
1 3 1 CAB ASSY 24V CANBUS (810219121) Rev G 34
CAB ASSY PURCHASED (810243542) Rev C 38
1 3 2 PLATFORM ASSY 2327 X 540 CAB SIDE (810296432) Rev B 76
LANYARD ASSY PIN (810293652) Rev B 78
1 4 LUBE SYST TURNTABLE BEARING (810239853) Rev D 80
1 4 1 PUMP GREASE 24VDC/2 0A (810260460) Rev C 84
1 4 2 VALVE ASSY 6 BANK (A067160) Rev A 86
1 4 3 VALVE AUTOLUBE ASSY 10 BANK 125 NPTF (A067170) Rev A 88
1 4 4 VALVE ASSY 12 BANK (A067180) Rev A 90
1 5 SLEWING DRIVE ASSY (810240151) Rev E 92
1 5 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 94
SEAL KIT OVERHAUL (5364675) 96
1 6 SLEWING DRIVE ASSY LEFT SWING VPC MAX (810240152) Rev E 98
1 6 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 100
SEAL KIT OVERHAUL (5364675) 102
1 7 PIN PULLER CARBODY-CRAWLER (810240361) Rev A 104
1 7 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 106
1 8 CWT TRAY ASSY (810240501) Rev B 108
1 8 1 ESI COUNTERWEIGHT TRAY (810289431) Rev D 110
LIGHT ASSY VPC WARNING INDICATOR (810289450) Rev B 112
1 8 2 CHAIN ASSY (810299161) Rev A 114
1 9 ROLLER ASSY VPC (810240551) Rev B 116
1 10 PIN PULLER BOOM HINGE (810256011) Rev C 118
1 10 1 CYL HYD 3 0 BORE X4 75 STROKE DBL ACT (3856240) Rev FA 120
SEAL KIT, CYLINDER (3856245) 122
1 11 TROLLEY VPC ASSY (810256261) Rev H 124
1 12 WEAR PAD ASSY VPC (84028440) Rev A 128
1 12 1 BRACKET ASSY VPC-MAX WEAR PAD (81034766) Rev C 130
1 13 GEAR RACK ASSY VPC W/PURCHASED RACKS (810260372) Rev A 132
1 14 BUSHING ASSY (810262361) Rev A 134
1 15 ROTATING BED HYDRAZORB INSTALL RB (810288161) Rev G 136
1 16 PLATFORM ASSY ROTATING BED (810291791) Rev L 138
1 16 1 PLATFORM ASSY ROT BED LH (810298032) Rev D 144
LANYARD ASSY PIN (810293652) Rev B 146
1 16 2 PLATFORM ASSY ROTATING BED (810300292) Rev B 148
LANYARD ASSY PIN (810293652) Rev B 150
1 16 3 PLATFORM ASSY ROTATING BED (81040149) Rev A 152
LANYARD ASSY PIN (810293652) Rev B 154
1 16 4 PLATFORM ASSY ROT BED REAR (81041286) Rev B 156
LANYARD ASSY PIN (810293652) Rev B 158
1 16 5 LANYARD ASSY PIN (810293652) Rev B 160
1 16 6 LANYARD ASSY PIN (81041142) Rev A 162
1 16 7 LANYARD ASSY PIN (81041140) Rev A 164
1 16 8 LADDER FOLDING ASSY (84025515) Rev A 166
LANYARD ASSY PIN (810315282) Rev A 168
LANYARD ASSY PIN (81041140) Rev A 170
1 16 9 PLATFORM ASSY ROT BED REAR (81040151) Rev B 172
1 16 10 LANYARD ASSY PIN (810315282) Rev A 174
1 16 11 PLATFORM ASSY ROT BED INSIDE (81042241) Rev B 176
LANYARD ASSY PIN (810315282) Rev A 178
PLATFORM ASSY ROT BED (81042928) Rev A 180
PLATFORM ASSY ROT BED (81042929) Rev A 182
1 17 GUARD ASSY VPC WEAR PAD (810293281) Rev C 186
1 18 PLATFORM ASSY GENERAL (810293481) Rev C 188
1 18 1 PLATFORM ASSY CARBODY SIDE (810269922) Rev A 190
1 18 2 PLATFORM ASSY CARBODY SIDE (810292552) Rev C 192
1 19 GUARD ASSY VPC (810300471) Rev A 194
1 20 LADDER ASSY (810303131) Rev A 196
1 21 LINK ASSY DEAD END (81042356) Rev B 198
1 21 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev E 200
1 22 WEAR PAD ASSY VPC TROLLEY (810366431) Rev C 202
1 23 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 204
1 24 PARTS BOX ASSY (810287691) Rev G 206
1 24 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 208
1 24 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 210
1 24 3 PENDANT ASSY DEAD END (84028327) Rev A 212
1 25 GUARD ASSY VPC ROLLERS (81042177) Rev A 214
1 25 1 GUARD ASSY ROLLER (81042257) Rev A 216
1 26 ENERGY CHAIN ASSY SHIPPING (81042362) Rev B 218
1 27 GUARD CYL & HOSE STOW (81042358) Rev A 220
1 28 DECAL ASSY (EN) (81034048) Rev E 222
1 28 1 DECAL ASSY HANDRAIL ID (810339681) Rev FC 224
1 29 DECAL ASSY FOR CRANESTAR (EN) (810340485) Rev D 225
2 UPPERWORKS MACHINERY 226
2 1 TANK HYD ASSY 552 L (81037936) Rev C 230
2 1 1 BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 234
2 1 2 HYD FILTER KIT (90039523) 236
FILTER ASSY HYD TANK KIT (81038810) Rev A 238
2 2 HYD LINE INSTL ENERGY CHAIN (810113011) Rev C 240
2 2 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 242
2 3 HOIST LIVE MAST W/GEAR (810240092) Rev F 244
2 3 1 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 246
2 3 2 PAWL ASSY LIVEMAST DRUM (810267791) Rev C 248
PAWL, HYD CYL (81041533) Rev A 250
2 3 3 ESI DRUM 4 (810277261) Rev E 252
LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 254
2 3 4 HYD EQUIP DRUM 4 (810426831) Rev F 256
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 262
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 264
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 266
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 268
2 4 HOIST ASSY DRUM 2 AND 3 (810240191) Rev E 272
2 4 1 GEARBOX HOIST 120 5 (810240222) Rev E 274
2 4 2 HYD EQUIP DRUM 2 OR 3 (810340131) Rev K 276
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 282
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 284
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 286
2 5 HYD LINES INSTL VPC TROLLEY (810240561) Rev G 288
2 6 WINCH ASSY RIGGING (810240721) Rev B 292
2 6 1 WINCH RIGGING (810099570) Rev C 294
2 6 2 GUIDE ASSY WIRE ROPE (810280071) Rev A 300
2 6 3 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 302
2 7 DRUM ASSY MAIN (810250611) Rev H 304
2 7 1 GEAR BOX HOIST 84 7:1 RATIO (810240160) Rev D 306
2 7 2 HYD MOTOR 250CC PIS VAR B1 24V (810256240) Rev C 309
2 7 3 ROLLER ASSY DRUM #1 (81039856) Rev A 314
2 7 4 HYD LINES INSTL BOOM BUTT DRUM 1 (84021470) Rev A 316
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 320
PIN HOSE STOWAGE (81042207) Rev B 322
2 8 HYD LINES INSTL FAN COOLING (810267341) Rev F 324
2 9 HYD EQUIP ROT BED VALVES (810268821) Rev N 326
2 9 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 332
2 9 2 VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 334
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 336
2 9 3 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 338
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 340
2 9 4 VALVE BANK 5 BANK D07 3POS 4WAY (810247280) Rev D 342
2 9 5 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev E 344
2 9 6 HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 346
2 9 7 VALVE MANIFOLD 2 BK ASSY DO2 (810337762) Rev B 348
2 9 8 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 350
2 9 9 VALVE 1 BANK ASSY D05 (81040102) Rev C 352
2 9 10 VALVE RELIEF ASSY (81042925) Rev A 354
2 9 11 VALVE RELIEF ASSY (84019665) Rev A 356
2 10 HYD EQUIP CARBODY VALVES (810268831) Rev F 358
2 10 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 360
2 11 HYD EQUIP LIVE MAST RAISE CYL (810274381) Rev E 362
2 12 HYD EQUIP TRANSDUCER INSTL (810274411) Rev E 364
2 13 HYD LINES INSTL DRUM 2 (81027445) Rev G 366
2 13 1 FRAME HOSE STOWAGE (81041424) Rev D 370
PIN HOSE STOWAGE (81042207) Rev B 372
2 14 HYD LINES INSTL ROT BED ACCESSORIES (810274471) Rev E 374
2 14 1 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 380
2 15 HYD LINES INSTL CARBODY JACK CYL (810274481) Rev D 382
2 16 HYD LINES INSTL CARBODY (810274491) Rev D 384
2 17 HYD PIPING ASSY (81027451A) Rev K 386
2 17 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 390
2 17 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 392
2 17 3 PIN HOSE STOWAGE (81042207) Rev B 394
2 18 HYD LINE INSTL DRUM 0 (810274531) Rev C 396
2 19 HYD LINES INSTL DRUM 1 PREP (810274541) Rev H 398
2 19 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 402
2 19 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 404
2 19 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 406
2 19 4 PIN HOSE STOWAGE (81042207) Rev B 408
2 20 HYD LINES INSTL DRUM 6 PREP (810274551) Rev F 410
2 20 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 414
2 20 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 416
2 20 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 418
2 20 4 PIN HOSE STOWAGE (81042207) Rev B 420
2 21 HYD EQUIP HYD SYS FILTERS (810274591) Rev H 422
2 22 HYD LINES INSTL ACCESS LOW PRESS (810274601) Rev H 424
2 23 HYD LINES INSTL ACC HIGH PRESS (810274611) Rev J 426
2 23 1 PIN HOSE STOWAGE (81042207) Rev B 428
2 24 HOIST ASSY LUFFING (810277081) Rev E 430
2 24 1 PAWL, HYD CYL (81041533) Rev A 434
2 24 2 ESI DRUM 6 (810259471) Rev E 436
LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 438
2 24 3 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 440
2 24 4 DRUM ASSY LUFFING HOIST (810277041) Rev A 442
2 24 5 PAWL ASSY (810284644) Rev A 444
2 24 6 HYD EQUIP DRUM 6 (810345341) Rev M 446
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 452
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 454
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 456
2 25 HYD LINES INSTL SWIVEL ROTATING BED (810279561) Rev E 460
2 26 HYD LINES INSTL SWING MOTOR CIRCUIT (810279571) Rev E 462
2 27 HYD LINES INSTL SWING MOTOR CIRCUIT (84022262) Rev A 464
2 28 HYD LINES INSTL DRUM 1/3 (810280421) Rev D 466
2 29 HYD EQUIP VPC TROLLEY (810288801) Rev H 468
2 29 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 470
2 29 2 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 472
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 474
2 29 3 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev E 476
2 29 4 ENERGY CHAIN TRAY SUPPORT (810357471) Rev C 478
2 30 HYD LINES INSTL CARBODY PIN PULL BRK (810292181) Rev E 480
2 31 HYD LINES INSTL LIVE MAST CYLINDER (810293821) Rev G 484
2 32 HYD LINES INSTL LIVE MAST CYLINDER (810296331) Rev G 486
2 32 1 Q DISCON FITTING HYDR NIPPLE -12ORBX-8 (810210270) Rev B 488
2 33 HYD LINES INSTL DRUM 6 (810340161) Rev G 490
2 33 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 492
2 33 2 PIN HOSE STOWAGE (81042207) Rev B 494
2 34 HYD LINES INSTL DRUM 4 (810426841) Rev C 496
2 34 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 500
2 34 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 502
2 34 3 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 504
2 34 4 PIN HOSE STOWAGE (81042207) Rev B 506
2 35 HYDL LINES INSTL PUMP DISCH (81035571) Rev H 508
2 36 HYD LINES INSTL DRUM 1 (81035766) Rev C 510
2 36 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 512
2 36 2 PIN HOSE STOWAGE (81042207) Rev B 514
2 37 HYD LINES INSTL VPC-MAX PREP (81037248) Rev G 516
2 37 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 518
2 38 HYD LINES INSTL POWER PLANT SUCTION (81037691) Rev D 520
2 39 HYD LINES INSTL CIRC COOLER FILTER (81038067) Rev F 522
2 40 HYD LINES INSTL TANK RETURN (810382664) Rev K 524
2 40 1 MANIFOLD BLOCK 2 BAR CHECK 12 PORT (81039171) Rev A 530
2 40 2 PIN HOSE STOWAGE (81042207) Rev B 532
2 41 HYD LINES INSTAL W/O DRUM 3 (81040255) Rev A 534
2 42 HYD LINES INSTL ROTATING BED DRUM 5 (81033602) Rev D 536
3 CONTROLS, ELECTRICAL 538
3 1 FLOOR PLATE ASSY CAB (810230382) Rev B 540
3 2 CONSOLE CONTROL ASSY CAB (810245211) Rev C 542
3 2 1 CONSOLE LEFT HAND ASSY (810197471) Rev D 544
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 548
CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 550
3 2 2 CONSOLE RIGHT HAND ASSY (81037044) Rev E 552
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 558
ESI CONSOLE RIGHT HAND (810240861) Rev D 560
ACCESSORY RADIO MODIFICATION (A032981) Rev C 562
ESI R CONSOLE RECPT (81036291) Rev C 564
3 2 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 566
3 3 ESI BOOM WIRING (810253531) Rev C 568
3 3 1 ESI BOOM TOP (810259481) Rev D 570
A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 572
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 580
3 4 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 584
3 5 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 586
3 6 SWITCH ROCKER TIER 4 ENGINE CAB (810258131) Rev B 588
3 7 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 590
3 8 ESI QSG12 T4F (810258861) Rev C 592
3 8 1 BRACKET FUSE PANEL (81042368) Rev B 596
3 9 ESI CAB INTERIOR WIRING (810259061) Rev B 598
3 10 ESI BOOM BUTT (810259451) Rev E 600
3 11 ESI CRAWLER (810261189) Rev F 602
3 12 ESI CARBODY (810261193) Rev G 604
3 13 ESI VPC WIRING (810282121) Rev F 606
3 13 1 ESI VPC MOUNTING (810286701) Rev E 610
3 13 2 LIMIT SWITCH ASSY VPC (810293291) Rev H 612
LIMIT SWITCH SUBASSY (810238652) Rev C 614
LIMIT SWITCH SUBASSY (810238652) Rev C 616
3 14 ESI RCL LIGHT (810282471) Rev H 618
3 15 ESI A2B WEIGHT RIGGING (810293841) Rev A 620
3 16 ESI 12M INSERT (810338541) Rev D 622
3 17 ESI ROTATING BED (810342821) Rev E 624
3 17 1 ESI CAB EXTERIOR WIRING (810291141) Rev B 630
3 17 2 ESI MOUNTING ASSEMBLY (810328761) Rev G 632
LIMIT SWITCH SUBASSY (810238652) Rev C 638
JUNCTION BOX DC LOAD CENTER (810246890) Rev J 640
COVER BATTERY DISCONNECT (84020971) Rev A 644
ESI CAN RECEPTACLE MOUNT (810341211) Rev A 646
KIT BASE/REMOTE 2 4 GHZ (81029825) Rev A 648
3 17 3 ESI SERVICE LIGHTS (81038809) Rev A 650
LIGHT SERVICE LIGHT ASSY (81038813) Rev B 652
3 18 ENCODER ASSY VPC POSITION (81040002) Rev A 654
3 19 ESI VPC-MAX PREP (81041072) Rev D 656
3 19 1 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 658
3 19 2 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 660
3 19 3 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 662
3 20 COLD WEATHER KIT ROT BED INSTL (81041448) Rev C 664
3 20 1 BOX JUNCTION ASSY (81040030) Rev A 668
3 20 2 BOX JUNCTION ASSY (81040031) Rev A 670
3 21 ESI AC COMMON (81041449) Rev C 672
3 22 ESI UPPER BOOM POINT (81034286) Rev B 674
3 22 1 SWITCH A2B DEVICE (810245682) Rev A 676
LEVER ASSY (1770804) Rev B 678
LIMIT SWITCH SUBASSY (810238652) Rev C 680
4 POWER PLANT 682
4 1 ENCLOSURE ASSEMBLY POWER PLANT (81026650) Rev H 684
4 1 1 COVER ASSY ENCLOSURE (810324152) Rev C 686
4 1 2 LANYARD ASSY PIN (810293652) Rev B 688
4 1 3 PANEL POWER PLANT ENCL (810318962) Rev D 690
4 1 4 PANEL ENCL ASSY POWER PLANT (810318992) Rev D 692
4 1 5 PANEL POWER PLANT ENCL (810319022) Rev D 694
4 1 6 COVER ASSY ENCLOSURE (81042535) Rev B 696
4 1 7 COVER ASSY ENCLOSURE (81042536) Rev B 698
4 2 POWERTRAIN QSG12 TIER 4F (810239601) Rev E 700
4 2 1 ENGINE 450 HP QSG T4F (81023966) Rev D 704
4 2 2 GEAR BOX ASSY 450 HP (810248891) Rev F 706
HYD PUMP OL GEAR 19 6CC L (810247210) Rev E 708
PUMP HYD PIS 165CC EH24V (810247220) Rev F 710
PUMP HYD CL PIS VAR 100CC (810247230) Rev C 714
4 2 3 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 720
4 2 4 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 722
CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 726
4 3 EXHAUST SYST QSG12 TIER 4 FINAL (810239621) Rev G 728
4 4 AIR CLEANER INSTL 450 HP CUMMINS (810239681) Rev G 730
4 4 1 COVER AIR CLEANER ENCL (810333972) Rev E 732
4 5 COOLER ASSY 450 HP (810239701) Rev E 734
4 5 1 PANEL ENCL ASSY COOLER BTM (810295572) Rev B 740
4 5 2 PANEL ENCL ASSY COOLER BTM (810295582) Rev B 742
4 5 3 PANEL ENCL ASSY COOLER BTM (810295592) Rev B 744
4 6 FUEL CIRCUIT 450 HP CUMMINS (810239721) Rev E 746
4 6 1 FUEL CIRCUIT APU STANDARD (81041516) Rev B 748
4 7 BATTERY CUMMINS QSG12 INSTL (810239731) Rev C 750
4 8 HVAC 450 HP CUMMINS (810239741) Rev G 752
4 8 1 AIR COND ASSY KIT OUTSIDE CAB (810287752) Rev D 756
4 9 EQUALIZER (810266481) Rev G 758
4 9 1 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev C 760
4 10 EXHAUST SYST DEF SYSTEM INSTL (810274191) Rev F 762
4 11 CLUTCH RELEASE ASSY (810284101) Rev C 766
4 12 TANK FUEL INSTALLATION (810284341) Rev E 768
4 13 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097353) Rev FA 770
4 14 DECAL ASSY FOR TIER 4F ENGINE (EN) (810340487) Rev D 772
5 LOWERWORKS 773
5 1 CARBODY ASSY (810239542) Rev C 776
5 2 SWIVEL MOUNTING PLATE ASSY (810240341) Rev C 778
5 2 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 780
5 3 CRAWLER ASSY DRIVE (810240419) Rev E 782
5 4 PLATFORM CARBODY (810269911) Rev E 784
5 5 SHOE CRAWLER 48 INCH ASSY (810287679) Rev B 786
5 6 CARBODY HYDRAZORB INSTALL (810288171) Rev C 788
5 7 CRAWLER ASSEMBLY (810311609) Rev E 790
5 7 1 ROLLER ASSY CRAWLER INTER (810240480) Rev B 794
5 7 2 ROLLER IDLER ASSY CRAWLER TOP (810328294) Rev A 796
5 7 3 COVER ASSY INTERMEDIATE ROLLER (810309632) Rev A 798
5 8 CRAWLER GREASE GUARD ASSY (810329249) Rev B 800
5 9 CRAWLER GREASE PIPING ASSY (810339119) Rev B 802
5 9 1 VALVE ASSY 12 BANK (A067180) Rev A 806
5 9 2 VALVE ASSY 12 BANK (A067180) Rev A 808
5 9 3 PUMP GREASE 24VDC/2 0 A (810268840) Rev C 810
5 9 4 VALVE ASSY 6 BANK 125 NPTF (810268890) Rev A 812
5 9 5 VALVE ASSY 12 BANK 125 NPTF (810349820) Rev A 814
5 10 JACK CYL ASSY LOWERWORKS (810279721) Rev A 816
5 10 1 OUTRIGGER PAD ASSY (81040882) Rev A 818
5 11 DECAL ASSY FOR CARBODY JACKS (EN) (810340483) Rev D 820
6 ATTACHMENTS 821
6 1 INDICATOR BOOM FLANGE (1687792) Rev FA 824
6 2 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 826
6 3 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 828
6 4 MAST RAISING ASSY, LIVE (810239861) Rev B 830
6 4 1 CYL HYD 6 00 BORE X 60 00 STROKE (A055540) Rev A 832
6 5 MAST ASSY LIVE MAST (810239871) Rev L 834
6 5 1 STRAP ASSY LIVE MAST 1 0 M (81042537) Rev A 838
6 5 2 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev C 840
6 5 3 ESI LIVE MAST (810333891) Rev D 842
6 6 BOOM STOP ASSY #500 (810256531) Rev B 844
6 7 TOP ASSY #500, 10 0 M (810277191) Rev H 846
6 8 POINT #500, LOWER ASSY (810277361) Rev E 848
6 9 GUIDE WIRE ROPE ASSY (810277671) Rev H 850
6 9 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 852
6 9 2 SHEAVE SPEED SENSOR PREP (810315121) Rev A 854
6 9 3 ESI WIRE ROPE GUIDE (81042564) Rev B 856
6 10 INSERT ASSY 12M H #500 (810278031) Rev F 858
6 11 INSERT ASSY 12M #500 (810278081) Rev C 860
6 12 INSERT ASSY 12M EQ M #500 (81027811) Rev B 862
6 13 INSERT ASSY #500 12M W/SUSP (810278171) Rev C 864
6 14 INSERT ASSY 6M #500 (810278201) Rev B 866
6 15 CATWALK #500 12M M INSERT (810279001) Rev B 868
6 16 GUIDE ASSY DRUM 6 UPPER (810279461) Rev A 870
6 16 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 872
6 17 GUIDE ASSY DRUM 6 LOWER (810279491) Rev A 874
6 17 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 876
6 18 BUTT ASSY #500 8 00 M (810280361) Rev E 878
6 19 PIN PULLER MAST & EQUALIZER (81028313) Rev B 880
6 19 1 CYLINDER HYDR LIVE MAST PIN PULLER (81032872) Rev D 882
6 20 HINGE ASSY EQUAL AND MAST (810283141) Rev G 884
6 21 MAST EQ & DRUM ASSY (810283151) Rev D 886
6 21 1 SOCKET/WEDGE ASSY 1 00 (6462460) Rev C 888
6 22 GUIDE ASSY DRUM 2,3 LOWER (810290221) Rev B 890
6 22 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 892
6 23 CATWALK ASSY #500, BOOM TOP (810290361) Rev B 894
6 24 INSERT LUFF JIB PREP-12M (810295371) Rev B 896
6 25 CATWALK ASSY #500, 8 0 M BOOM BUTT (810295781) Rev C 898
6 26 GUIDE ASSY DRUMS 2, 3 & 6 (810296271) Rev B 900
6 27 GUIDE ASSY DRUM 2, 3 UPPER (810296281) Rev B 902
6 27 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 904
6 28 CATWALK ASSY #500 12M HEAVY (810300071) Rev A 906
6 29 INSERT LJ PREP-12M HEAVY (810300081) Rev C 908
6 29 1 SHEAVE ASSY RIGGING WINCH (A120121) Rev C 910
6 30 CATWALK ASSY #500 6M INSERT (810312801) Rev A 912
6 31 INSERT LJ PREP-6M MEDIUM (810316261) Rev A 914
6 32 CATWALK ASSY #500 12M W/SUSP (810319501) Rev A 916
6 33 SHEAVE ASSY #500 LWR PT DE (810347941) Rev B 918
6 33 1 SHEAVE ASSY #500 DEAD END (84028414) Rev A 920
LINK DEAD END ASSY (810289324) Rev A 922
6 34 SHEAVE ASSY #500 LOWER PNT (810347951) Rev C 924
6 34 1 SHEAVE BANK ASSY #500 LOWER POINT (810277662) Rev A 926
6 35 INSERT LJ PREP 12M MED W/EQ (81036541) Rev A 928
6 36 CATWALK #500 12M MED W/EQ (81036544) Rev A 930
6 37 KIT SELF ASSY RIGGING (81038439) Rev C 932
6 38 UPPER POINT ASSY FRAME (810297691) Rev F 934
6 39 BOOM POINT UPPER FRAME ASSY 32MM SHEAVE (810297696) Rev C 936
6 39 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 938
6 40 ROLLER ASSY BOOM POINT UPPER FRAME (81036285) Rev E 940
6 41 MAST SUPPORT ASSY (81039609) Rev D 942
6 41 1 HINGE SUPPORT ASSY (81040796) Rev D 944
6 42 DECAL ASSY FOR INSERT W/EQUALIZER (EN) (810340486) Rev D 946
6 43 DECAL ASSY FOR TYPICAL INSERT (EN) (810340488) Rev D 947
6 44 DECAL ASSY INSERT SHIPMENT (81042560) Rev D 948
6 45 TOP 10 0 M LUFF JIB PREP (81042719) Rev A 950
7 Recommended Spare Parts List 952
Part Number Index 954
0 954
1 954
2 955
3 956
4 957
5 959
6 961
7 963
8 977
9 1008
A 1011
Part Name Index 1018
1 1018
2 1018
3 1018
4 1018
5 1018
9 1018
A 1018
B 1018
C 1024
D 1030
E 1032
F 1033
G 1041
H 1042
I 1053
J 1053
K 1053
L 1054
M 1056
N 1057
O 1058
P 1059
Q 1066
R 1066
S 1068
T 1075
U 1079
V 1079
W 1080
Y 1082