Manitowoc Crane MLC300 Parts Manual 605559 – PDF DOWNLOAD

Manitowoc Crane MLC300 Parts Manual 605559 – PDF DOWNLOAD

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Manitowoc Crane MLC300 Parts Manual 605559 – PDF DOWNLOAD

Language : English
Pages : 1188
Downloadable : Yes
File Type : PDF

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Manitowoc Crane MLC300 Parts Manual 605559 – PDF DOWNLOAD

MLC300 ‒ Parts Manual ‒ 1
Content List 7
1 ROTATING STRUCTURE 21
1 1 SEAT ASSY CAB (810223731) Rev A 24
1 1 1 SEAT OPERATORS (810116140) Rev FA 26
1 2 SLEWING RING BRG ASSY (81023984) Rev B 28
1 3 CWT ASSY VPC (810239461) Rev A 30
1 3 1 CWT TRAY ASSY (810240501) Rev B 32
ESI COUNTERWEIGHT TRAY (810289431) Rev C 34
CHAIN ASSY (810299161) Rev A 38
1 4 CAB MOUNTING ASSY (810239782) Rev H 40
1 4 1 CAB ASSY 24V CANBUS (810219121) Rev G 46
CAB ASSY PURCHASED (810243542) Rev C 50
1 4 2 PLATFORM ASSY 2327 X 540 CAB SIDE (810296432) Rev B 84
LANYARD ASSY PIN (810293652) Rev B 86
1 5 LUBE SYST TURNTABLE BEARING (810239853) Rev D 88
1 5 1 PUMP GREASE 24VDC/2 0A (810260460) Rev C 92
1 5 2 VALVE ASSY 6 BANK (A067160) Rev A 94
1 5 3 VALVE AUTOLUBE ASSY 10 BANK 125 NPTF (A067170) Rev A 96
1 5 4 VALVE ASSY LUBE 12 BANK (A067180) Rev A 98
1 6 SLEWING DRIVE ASSY (810240151) Rev E 100
1 6 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 102
SEAL KIT OVERHAUL (5364675) 104
1 7 SLEWING DRIVE ASSY LEFT SWING VPC MAX (810240152) Rev E 106
1 7 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 108
SEAL KIT OVERHAUL (5364675) 110
1 8 PIN PULLER CARBODY-CRAWLER (810240361) Rev A 112
1 8 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 114
1 9 ROLLER ASSY VPC (810240551) Rev B 116
1 10 PIN PULLER BOOM HINGE (810256011) Rev E 118
1 10 1 CYL HYD 3 0 BORE X4 75 STROKE DBL ACT (3856240) Rev FA 120
SEAL KIT, CYLINDER (3856245) 122
1 10 2 Q DISCON FITTING HYDR COUPLER -8ORBX- (810121640) Rev B 124
1 11 TROLLEY VPC ASSY (810256261) Rev H 126
1 12 WEAR PAD ASSY VPC (84028440) Rev A 130
1 12 1 BRACKET ASSY VPC-MAX WEAR PAD (81034766) Rev C 132
1 13 GEAR RACK ASSY VPC W/PURCHASED RACKS (810260372) Rev A 134
1 14 BUSHING ASSY (810262361) Rev A 136
1 15 EQUALIZER (810266481) Rev G 138
1 15 1 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev B 140
1 16 ROTATING BED HYDRAZORB INSTALL RB (810288161) Rev G 142
1 17 PLATFORM ASSY ROTATING BED (810291791) Rev M 144
1 17 1 PLATFORM ASSY ROT BED LH (810298032) Rev D 150
LANYARD ASSY PIN (810293652) Rev B 152
1 17 2 PLATFORM ASSY ROTATING BED (810300292) Rev B 154
LANYARD ASSY PIN (810293652) Rev B 156
1 17 3 PLATFORM ASSY ROTATING BED (81040149) Rev A 158
LANYARD ASSY PIN (810293652) Rev B 160
1 17 4 PLATFORM ASSY ROT BED REAR (81041286) Rev B 162
LANYARD ASSY PIN (810293652) Rev B 164
1 17 5 LANYARD ASSY PIN (810293652) Rev B 166
1 17 6 LANYARD ASSY PIN (81041142) Rev A 168
1 17 7 LANYARD ASSY PIN (81041140) Rev A 170
1 17 8 LADDER FOLDING ASSY (84025515) Rev A 172
LANYARD ASSY PIN (810315282) Rev A 174
LANYARD ASSY PIN (81041140) Rev A 176
1 17 9 PLATFORM ASSY ROT BED REAR (81040151) Rev B 178
1 17 10 LANYARD ASSY PIN (810315282) Rev A 180
1 17 11 PLATFORM ASSY ROT BED INSIDE (81042241) Rev B 182
LANYARD ASSY PIN (810315282) Rev A 184
PLATFORM ASSY ROT BED (81042928) Rev A 186
PLATFORM ASSY ROT BED (81042929) Rev A 188
1 17 12 PANEL EXHAUST SHIELD (84043542) Rev A 192
1 18 GUARD ASSY VPC WEAR PAD (810293281) Rev B 194
1 19 PLATFORM ASSY GENERAL (810293481) Rev C 196
1 19 1 PLATFORM ASSY CARBODY SIDE (810269922) Rev A 198
1 19 2 PLATFORM ASSY CARBODY SIDE (810292552) Rev C 200
1 20 GUARD ASSY VPC (810300471) Rev A 202
1 21 LADDER ASSY (810303131) Rev A 204
1 22 LINK ASSY DEAD END (81042356) Rev A 206
1 22 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev E 208
1 23 WEAR PAD ASSY VPC TROLLEY (810366431) Rev C 210
1 24 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 212
1 25 PARTS BOX ASSY (810287691) Rev G 214
1 25 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 216
1 25 2 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 218
1 25 3 PENDANT ASSY DEAD END (84028327) Rev A 220
1 26 GUARD ASSY VPC ROLLERS (81042177) Rev A 222
1 26 1 GUARD ASSY ROLLER (81042257) Rev A 224
1 27 ENERGY CHAIN ASSY SHIPPING (81042362) Rev B 226
1 28 GUARD CYL AND HOSE STOW (81042358) Rev A 228
1 29 DECAL ASSY (81034048) Rev F 230
1 29 1 DECAL ASSY HANDRAIL ID (810339681) Rev FC 232
1 30 DECAL ASSY FOR CRANESTAR (EN) (810340485) Rev F 233
2 UPPERWORKS MACHINERY 234
2 1 TANK HYD ASSY 552 L (81037936) Rev C 238
2 1 1 BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 242
2 1 2 KIT HYD FILTER (90039523) 244
FILTER ASSY KIT HYD TANK (81038810) Rev A 246
2 2 HYD EQUIP JACKING CYL VALVES (84032559) Rev A 248
2 2 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 250
2 3 HYD LINES INSTL ENERGY CHAIN (810113011) Rev D 252
2 3 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 254
2 4 HOIST LIVE MAST W/GEAR (810240092) Rev F 256
2 4 1 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 258
2 4 2 PAWL ASSY LIVEMAST DRUM (810267791) Rev C 260
PAWL, HYD CYL (81041533) Rev A 262
2 4 3 ESI DRUM 4 (810277261) Rev E 264
LIMIT SWITCH SUBASSY 90 DEG CORD (810245252) Rev A 266
2 4 4 HYD EQUIP DRUM 4 (810426831) Rev H 268
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 274
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 276
Q DISCON FITTING HYD NIPPLE -8 ORBX – (810121650) Rev B 278
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 280
2 5 MLC300 HOIST DRUM ASSY – DRUMS #2 & #3 (810240191) Rev E 284
2 5 1 GEARBOX HOIST 120 5 (810240222) Rev E 286
2 5 2 HYD EQUIP DRUM 2 OR 3 (810340131) Rev K 288
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 294
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 296
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 298
2 6 HYD LINES INSTL VPC TROLLEY (810240561) Rev G 300
2 7 WINCH RIGGING ASSY (810240721) Rev B 304
2 7 1 WINCH RIGGING (810099570) Rev C 306
2 7 2 GUIDE ASSY WIRE ROPE (810280071) Rev A 312
2 7 3 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 314
2 8 MLC300 MAIN DRUM ASSY (810250611) Rev G 316
2 8 1 GEAR BOX HOIST 84 7:1 RATIO (810240160) Rev D 318
2 8 2 HYD MOTOR 250CC PIS VAR B1 24V (810256240) Rev C 321
2 8 3 ROLLER ASSY DRUM #1 (81039856) Rev A 326
2 9 HYD LINES INSTL FAN COOLING (810267341) Rev G 328
2 10 HYD EQUIP ROT BED VALVES (810268821) Rev M 330
2 10 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 336
2 10 2 VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 338
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 340
2 10 3 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 342
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 344
2 10 4 VALVE BANK 5 BANK D07 3POS 4WAY (810247280) Rev C 346
2 10 5 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev D 348
2 10 6 HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 350
2 10 7 VALVE MANIFOLD 2 BK ASSY DO2 (810337762) Rev B 352
2 10 8 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 354
2 10 9 VALVE 1 BANK ASSY D05 (81040102) Rev B 356
2 10 10 VALVE RELIEF ASSY (81042925) Rev A 358
2 10 11 VALVE RELIEF ASSY (84019665) Rev A 360
2 11 HYD EQUIP CARBODY VALVES (810268831) Rev F 362
2 11 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 364
2 12 HYD EQUIP LIVE MAST RAISE CYL (810274381) Rev E 366
2 13 HYD EQUIP TRANSDUCER INSTL (810274411) Rev E 368
2 14 HYDRAULIC LINES DRUM 2 INSTALL (810274459) Rev J 370
2 14 1 FRAME HOSE STOWAGE (81041424) Rev D 374
PIN HOSE STOWAGE (81042207) Rev B 376
2 15 HYD LINES INSTL ROT BED ACCESSORIES (810274471) Rev E 378
2 15 1 Q DISCON FITTING HYD NIPPLE -8 ORBX – (810121650) Rev B 384
2 16 HYD LINES INSTL CARBODY JACK CYL (810274481) Rev D 386
2 17 HYD LINES INSTL CARBODY (810274491) Rev D 388
2 18 HYD PIPING ASSY (81027451A) Rev H 390
2 18 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 394
2 18 2 Q DISCON FITTING -20CD62 X -24 (810114700) Rev C 396
2 18 3 PIN HOSE STOWAGE (81042207) Rev B 398
2 19 HYD LINE INSTL DRUM 0 (810274531) Rev C 400
2 20 HYD LINES INSTL DRUM 1 PREP (810274541) Rev G 402
2 20 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 408
2 20 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 410
2 20 3 Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 412
2 20 4 Q DISCON FITTING -20CD62 X -24 (810114700) Rev C 414
2 20 5 Q DISCON FITTING HYDR COUPLER -8ORBX- (810121640) Rev B 416
2 20 6 VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 418
2 20 7 PIN HOSE STOWAGE (81042207) Rev B 420
2 21 HYD LINES INSTL DRUM 6 PREP (810274551) Rev E 422
2 21 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 426
2 21 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 428
2 21 3 Q DISCON FITTING -20CD62 X -24 (810114700) Rev C 430
2 21 4 PIN HOSE STOWAGE (81042207) Rev B 432
2 21 5 MANIFOLD BLOCK RETURN ASSY (84020120) Rev B 434
2 22 HYD EQUIP HYD SYS FILTERS (810274591) Rev L 436
2 23 HYD LINES INSTL ACCESS LOW PRESS (810274601) Rev J 438
2 24 HYD LINES INSTL ACC HIGH PRESS (810274611) Rev J 440
2 24 1 PIN HOSE STOWAGE (81042207) Rev B 442
2 25 HOIST ASSY LUFFING (810277081) Rev F 444
2 25 1 PAWL, HYD CYL (81041533) Rev A 446
2 25 2 ESI DRUM 6 (810259471) Rev E 448
LIMIT SWITCH SUBASSY 90 DEG CORD (810245252) Rev A 450
2 25 3 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 452
2 25 4 DRUM ASSY LUFFING HOIST (810277041) Rev A 454
2 25 5 PAWL ASSY (810284644) Rev A 456
2 25 6 HYD EQUIP DRUM 6 (810345341) Rev R 458
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 464
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 466
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 468
2 26 HYD LINES INSTL SWIVEL ROTATING BED (810279561) Rev J 472
2 27 HYD LINES INSTL SWING MOTOR CIRCUIT (810279571) Rev G 474
2 28 HYD LINES INSTL SWING MOTOR CIRCUIT (84022262) Rev A 478
2 29 HYD LINES INSTL DRUM 1/3 (810280421) Rev D 480
2 30 HYD EQUIP VPC TROLLEY (810288801) Rev H 482
2 30 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 484
2 30 2 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 486
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 488
2 30 3 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev D 490
2 30 4 ENERGY CHAIN TRAY SUPPORT (810357471) Rev C 492
2 31 HYD LINES INSTL CARBODY PIN PULL BRK (810292181) Rev D 494
2 32 HYD LINES INSTL LIVE MAST CYLINDER (810293821) Rev F 498
2 33 HYD LINES INSTL LIVE MAST CYLINDER (810296331) Rev F 500
2 33 1 Q DISCON FITTING HYDR NIPPLE -12ORBX-8 (810210270) Rev B 502
2 34 HYD LINES INSTL DRUM 6 (810340161) Rev G 504
2 34 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 506
2 34 2 PIN HOSE STOWAGE (81042207) Rev B 508
2 35 HYD LINES INSTL DRUM 4 (810426841) Rev C 510
2 35 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 514
2 35 2 Q DISCON FITTING -20CD62 X -24 (810114700) Rev C 516
2 35 3 Q DISCON FITTING HYDR COUPLER -8ORBX- (810121640) Rev B 518
2 35 4 PIN HOSE STOWAGE (81042207) Rev B 520
2 36 HYDL LINES INSTL PUMP DISCH (81035571) Rev H 522
2 37 HYD LINES INSTL DRUM 1 (81035766) Rev C 524
2 37 1 Q DISC FITTING HYDR COUPLER -12ORBX (810039130) Rev B 526
2 37 2 PIN HOSE STOWAGE (81042207) Rev B 528
2 38 HYD LINES INSTL VPC-MAX PREP (81037248) Rev G 530
2 38 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 532
2 39 HYD LINES INSTL POWER PLANT SUCTION (81037691) Rev H 534
2 40 HYD LINES INSTL CIRC COOLER FILTER (81038067) Rev E 536
2 41 HYD LINES INSTL TANK RETURN (810382669) Rev T 538
2 41 1 MANIFOLD BLOCK 2 BAR CHECK 12 PORT (81039171) Rev A 544
2 41 2 PIN HOSE STOWAGE (81042207) Rev B 546
2 42 HYD LINES INSTAL W/O DRUM 3 (81040255) Rev A 548
2 43 HYD LINES INSTL ROTATING BED DRUM 5 (81033602) Rev F 550
2 43 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 554
2 43 2 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev G 556
2 43 3 Q DISCON FITTING HYD NIPPLE -8 ORBX – (810121650) Rev B 558
3 CONTROLS, ELECTRICAL 560
3 1 CAMERA ASSY CCTV W/BRACKET (81041871) Rev A 564
3 2 FLOOR PLATE ASSY CAB (810230382) Rev B 566
3 3 CONSOLE CONTROL ASSY CAB (810245211) Rev C 568
3 3 1 CONSOLE LEFT HAND ASSY (810197471) Rev D 570
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 574
CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 576
3 3 2 CONSOLE RIGHT HAND ASSY (81037044) Rev E 578
DISPLAY CCS COLOR (84020921) Rev B 584
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 586
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 588
ESI CONSOLE RIGHT HAND (810240861) Rev D 590
ACCESSORY RADIO MODIFICATION (A032981) Rev C 592
ESI R CONSOLE RECPT (81036291) Rev C 594
3 3 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 596
3 4 ESI BOOM TOP WIRING (810253531) Rev C 598
3 4 1 ESI BOOM TOP (810259481) Rev D 600
A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 602
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 610
3 5 ACCESSORY CAMERA MONITORS CAB (810255011) Rev D 614
3 5 1 DISPLAY MONITOR ASSY CCTV 7 LED DDIN (810244000) Rev B 616
3 6 SWITCH ROCKER DRUM 2 CAB (810258071) Rev B 618
3 7 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 620
3 8 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 622
3 9 SWITCH ROCKER TIER 4 ENGINE CAB (810258131) Rev B 624
3 10 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 626
3 11 SWITCH ROCKER CAMERA LIGHTS CAB (810258181) Rev B 628
3 12 ESI QSG12 T4F (810258861) Rev C 630
3 12 1 BRACKET FUSE PANEL (81042368) Rev B 634
3 13 ESI CAB INTERIOR WIRING (810259061) Rev B 636
3 14 ESI BOOM BUTT (810259451) Rev E 638
3 15 ESI BOOM BUTT CCTV (810259461) Rev B 640
3 16 ESI VPCMAX CAMERA EQUIP (81041958) Rev B 642
3 17 ESI CRAWLER (810261189) Rev D 644
3 18 ESI CARBODY (84030412) Rev C 646
3 19 ESI BED CAMERAS (810261201) Rev C 648
3 20 ESI VPC WIRING (810282121) Rev H 650
3 20 1 ESI VPC MOUNTING (810286701) Rev F 652
3 20 2 LIMIT SWITCH ASSY VPC (810293291) Rev H 654
LIMIT SWITCH SUBASSY (810238652) Rev C 656
LIMIT SWITCH SUBASSY (810238652) Rev C 658
3 21 ESI RCL LIGHT (810282471) Rev G 660
3 22 ESI A2B WEIGHT RIGGING (810293841) Rev A 662
3 23 ESI 12M INSERT (810338541) Rev D 664
3 24 ESI ROTATING BED (810342821) Rev L 666
3 24 1 ESI CAB EXTERIOR WIRING (810291141) Rev B 670
3 24 2 ESI MOUNTING ASSEMBLY (810328761) Rev F 672
LIMIT SWITCH SUBASSY (810238652) Rev C 678
BOX JUNCTION DC LOAD CENTER (810246890) Rev J 680
COVER BATTERY DISCONNECT (84020971) Rev A 684
ESI CAN RECEPTACLE MOUNT (810341211) Rev A 686
KIT BASE/REMOTE 2 4 GHZ (81029825) Rev A 688
3 24 3 ESI SERVICE LIGHTS (81038809) Rev B 690
LIGHT SERVICE LIGHT ASSY (81038813) Rev B 692
3 25 SWITCH AUX POWER UNIT CAB (81037054) Rev B 694
3 26 ENCODER ASSY VPC POSITION (81040002) Rev A 696
3 27 ESI VPC-MAX PREP (81041072) Rev F 698
3 27 1 LIMIT SWITCH SUBASSY 90 DEG CORD (810245252) Rev A 700
3 27 2 LIMIT SWITCH SUBASSY 90 DEG CORD (810245252) Rev A 702
3 28 ESI 12M INSERT CCTV (81041734) Rev A 704
3 29 ESI UPPER BOOM POINT (81034286) Rev B 706
3 29 1 A2B DEVICE BLOCK UP LIMIT (810245682) Rev A 708
LEVER (1770804) Rev C 710
LIMIT SWITCH SUBASSY (810238652) Rev C 712
3 30 ESI CCTV DRUM 6 (81041880) Rev A 714
3 31 ESI BOOM TOP CAM PREP (81041916) Rev B 716
3 32 ESI DRUM 2/3 (810361101) Rev B 718
4 POWER PLANT 720
4 1 ENCLOSURE ASSEMBLY POWER PLANT (81026650) Rev H 722
4 1 1 COVER ASSY ENCLOSURE (810324152) Rev C 724
4 1 2 LANYARD ASSY PIN (810293652) Rev B 726
4 1 3 PANEL POWER PLANT ENCL (810318962) Rev D 728
4 1 4 PANEL ENCL ASSY POWER PLANT (810318992) Rev D 730
4 1 5 PANEL POWER PLANT ENCL (810319022) Rev D 732
4 1 6 COVER ASSY ENCLOSURE (81042535) Rev B 734
4 1 7 COVER ASSY ENCLOSURE (81042536) Rev B 736
4 2 POWERTRAIN QSG12 TIER 4F (810239601) Rev E 738
4 2 1 ENGINE 450 HP QSG T4F (81023966) Rev D 742
4 2 2 GEAR BOX ASSY 450 HP (810248891) Rev F 744
HYD PUMP OL GEAR 19 6CC L (810247210) Rev E 746
PUMP HYD PIS 165CC EH24V (810247220) Rev F 748
PUMP HYD CL PIS VAR 100CC (810247230) Rev C 752
4 2 3 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 758
4 2 4 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 760
CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 764
4 3 EXHAUST SYST QSG12 TIER 4 FINAL (810239621) Rev J 766
4 4 AIR CLEANER INSTL 450 HP CUMMINS (810239681) Rev G 768
4 4 1 COVER AIR CLEANER ENCL (810333972) Rev E 770
4 5 COOLER ASSY 450 HP CUMMINS (810239701) Rev E 772
4 5 1 PANEL ENCL ASSY COOLER BTM (810295572) Rev B 778
4 5 2 PANEL ENCL ASSY COOLER BTM (810295582) Rev B 780
4 5 3 PANEL ENCL ASSY COOLER BTM (810295592) Rev B 782
4 6 FUEL CIRCUIT 450 HP CUMMINS (810239721) Rev E 784
4 6 1 FUEL CIRCUIT APU STANDARD (81041516) Rev B 786
4 7 BATTERY CUMMINS QSG12 INSTL (810239731) Rev C 788
4 8 HVAC 450 HP CUMMINS (810239741) Rev G 790
4 8 1 AIR COND ASSY KIT OUTSIDE CAB (810287752) Rev D 794
4 9 EXHAUST SYST DEF SYSTEM INSTL (810274191) Rev G 796
4 10 CLUTCH RELEASE ASSY (810284101) Rev C 798
4 11 TANK FUEL INSTALLATION (810284341) Rev E 800
4 12 GENERATOR ASSY EQUIP (81037289) Rev C 802
4 12 1 GENERATOR ASSY (81031997) Rev D 804
4 13 GENERATOR ASSY PREP (81037290) Rev C 808
4 13 1 HEATER APU (81037291) Rev C 810
4 13 2 AIR COND ASSY APU (81037292) Rev D 812
4 13 3 FUEL CIRCUIT APU (81037293) Rev D 814
4 13 4 ESI APU PREP (81041768) Rev C 816
JUNCTION BOX ASSY APU DC (81040179) Rev A 820
4 14 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097353) Rev FA 822
4 15 DECAL ASSY FOR TIER 4F ENGINE (EN) (810340487) Rev F 824
4 16 GENERATOR INSTL COMPONENTS (81041522) Rev A 825
5 LOWERWORKS 826
5 1 CARBODY ASSY (810239542) Rev C 828
5 2 SWIVEL MOUNTING PLATE ASSY (810240341) Rev C 830
5 2 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 832
5 3 CRAWLER ASSY DRIVE (810240419) Rev E 834
5 4 PLATFORM ASSY |CARBODY (810269911) Rev E 836
5 5 CRAWLER 48 INCH SHOE ASSY (810287679) Rev B 838
5 6 CARBODY HYDRAZORB INSTALL (810288171) Rev C 840
5 7 CRAWLER ASSEMBLY (810311609) Rev E 842
5 7 1 ROLLER FRT CRAWLER W/BUSHS (1704694) Rev A 846
5 7 2 ROLLER ASSY CRAWLER INTER (810240480) Rev B 848
5 7 3 ROLLER IDLER ASSY CRAWLER TOP (810328294) Rev A 850
5 7 4 COVER ASSY ROLLER (810309632) Rev A 852
5 8 CRAWLER GREASE GUARD ASSY (810329249) Rev B 854
5 9 CRAWLER GREASE PIPING ASSY (810339119) Rev B 856
5 9 1 VALVE ASSY LUBE 12 BANK (A067180) Rev A 860
5 9 2 VALVE ASSY LUBE 12 BANK (A067180) Rev A 862
5 9 3 PUMP GREASE 24VDC/2 0 A (810268840) Rev C 864
5 9 4 VALVE ASSY 6 BANK 125 NPTF (810268890) Rev A 866
5 9 5 VALVE ASSY 12 BANK 125 NPTF (810349820) Rev A 868
5 10 JACK CYL ASSY LOWERWORKS (810279721) Rev A 870
5 10 1 OUTRIGGER PAD ASSY (81040882) Rev A 872
5 11 DECAL ASSY FOR CARBODY JACKS (EN) (810340483) Rev F 874
5 12 DECAL ASSY FOR DRUMS 2 & 3 (EN) (810340484) Rev F 875
6 ATTACHMENTS 876
6 1 ESI FIX JIB WIRING (81027175) Rev A 880
6 1 1 ESI FIX JIB TOP MOUNTING (81027176) Rev A 882
SWITCH A2B DEVICE (810245702) Rev A 884
6 2 INSERT ASSY #148, 6 00M (81032966) Rev A 890
6 3 INSERT ASSY #148, 12 00M (81032985) Rev A 892
6 4 TOP ASSY #148, 6 00M (810335861) Rev E 894
6 4 1 WINCH BOAT ASSY (84036875) Rev A 898
6 5 FIXED JIB #148 BOTTOM ASSY (81035648) Rev D 900
6 5 1 STRUT ASSY #148 JIB 6 4M (81023843) Rev C 902
6 5 2 STOP ASSY #148 JIB (81033463) Rev G 904
6 5 3 BUTT ASSY #148, 6 00M (81034170) Rev D 906
ESI FIXED JIB BUTT (810253521) Rev C 908
6 5 4 STOP RIGGING #148 JIB (81035649) Rev C 910
6 6 SHEAVE PACK ASSY 32 MM (81040828) Rev A 912
6 6 1 SHEAVE ASSY 30 00 1 25WR FORGED (810338461) Rev A 914
6 7 BOOM ANGLE INDICATOR ASSY (1687792) Rev FA 916
6 8 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 918
6 9 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 920
6 10 MAST RAISING ASSY, LIVE (810239861) Rev B 922
6 10 1 CYL HYD 6 00 BORE X 60 00 STROKE (A055540) Rev A 924
6 11 MAST ASSY, LIVE MAST (810239871) Rev M 926
6 11 1 STRAP ASSY LIVE MAST 1 0 M (81042537) Rev A 930
6 11 2 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev C 932
6 11 3 ESI LIVE MAST (810333891) Rev F 934
6 12 BOOM STOP ASSY #500 (810256531) Rev A 936
6 13 TOP ASSY #500, 10 0 M (810277191) Rev G 938
6 14 POINT #500, LOWER ASSY (810277361) Rev D 940
6 15 GUIDE WIRE ROPE ASSY (810277671) Rev H 942
6 15 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 944
6 15 2 SHEAVE SPEED SENSOR PREP (810315121) Rev A 946
6 15 3 ESI WIRE ROPE GUIDE (81042564) Rev A 948
6 16 INSERT ASSY 12M H #500 (810278031) Rev F 950
6 17 INSERT ASSY 12M #500 (810278081) Rev C 952
6 18 INSERT ASSY 12M EQ M #500 (81027811) Rev B 954
6 19 INSERT ASSY #500 12M W/SUSP (810278171) Rev C 956
6 20 INSERT ASSY 6M #500 (810278201) Rev B 958
6 21 CATWALK #500 12M M INSERT (810279001) Rev B 960
6 22 GUIDE ASSY DRUM 6 UPPER (810279461) Rev A 962
6 22 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 964
6 23 GUIDE ASSY DRUM 6 LOWER (810279491) Rev A 966
6 23 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 968
6 24 BUTT ASSY #500 8 00 M (810280361) Rev D 970
6 25 PIN PULLER MAST & EQUALIZER (81028313) Rev F 972
6 25 1 CYLINDER HYDR LIVE MAST PIN PULLER (81032872) Rev D 974
6 26 HINGE ASSY EQUAL AND MAST (810283141) Rev G 976
6 27 MAST EQ & DRUM ASSY (810283151) Rev D 978
6 27 1 SOCKET/WEDGE ASSY 1 00 (6462460) Rev C 980
6 28 GUIDE ASSY DRUM 2,3 LOWER (810290221) Rev B 982
6 28 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 984
6 29 CATWALK ASSY #500, BOOM TOP (810290361) Rev B 986
6 30 INSERT LUFF JIB PREP-12M (810295371) Rev B 988
6 31 CATWALK ASSY #500 8 00M BUTT (810295781) Rev C 990
6 32 GUIDE ASSY DRUMS 2, 3 & 6 (810296271) Rev B 992
6 33 GUIDE ASSY DRUM 2, 3 UPPER (810296281) Rev B 994
6 33 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 996
6 34 CATWALK ASSY #500 12M HEAVY (810300071) Rev A 998
6 35 INSERT LJ PREP-12M HEAVY (810300081) Rev C 1000
6 35 1 SHEAVE ASSY RIGGING WINCH (A120121) Rev C 1002
6 36 CATWALK ASSY #500 6M INSERT (810312801) Rev A 1004
6 37 INSERT LJ PREP-6M MEDIUM (810316261) Rev A 1006
6 38 CATWALK ASSY #500 12M W/SUSP (810319501) Rev A 1008
6 39 SHEAVE ASSY #500 LWR PT DE (810347941) Rev B 1010
6 39 1 SHEAVE ASSY #500 DEAD END (84028414) Rev A 1012
LINK DEAD END ASSY (810289324) Rev A 1014
6 40 SHEAVE ASSY #500 LOWER PNT (810347951) Rev B 1016
6 40 1 SHEAVE BANK ASSY #500 LOWER POINT (810277662) Rev A 1018
6 41 INSERT LJ PREP 12M MED W/EQ (81036541) Rev A 1020
6 42 CATWALK #500 12M MED W/EQ (81036544) Rev A 1022
6 43 KIT SELF ASSY RIGGING (81038439) Rev C 1024
6 44 UPPER POINT 16 X 1280 X 2720 (810297691) Rev F 1026
6 45 UPPER POINT ASSY 32MM SHEAVE (810297696) Rev F 1028
6 45 1 SHEAVE ASSY 30 00 1 25WR FORGED (810338461) Rev A 1030
6 46 ROLLER ASSY BOOM POINT UPPER FRAME (81036285) Rev E 1032
6 47 MAST SUPPORT ASSY (81039609) Rev D 1034
6 47 1 HINGE SUPPORT ASSY (81040796) Rev C 1036
6 48 DECAL ASSY FOR INSERT W/EQUALIZER (EN) (810340486) Rev F 1038
6 49 DECAL ASSY FOR TYPICAL INSERT (EN) (810340488) Rev F 1039
6 50 DECAL ASSY INSERT SHIPMENT (81042560) Rev E 1040
6 51 TOP 10 0 M LUFF JIB PREP (81042719) Rev A 1042
7 Recommended Spare Parts List 1044
Part Number Index 1046
0 1046
1 1046
2 1047
3 1048
4 1049
5 1051
6 1053
7 1055
8 1070
9 1105
A 1109
Part Name Index 1116
3 1116
9 1116
A 1116
B 1116
C 1122
D 1128
E 1130
F 1132
G 1140
H 1141
I 1153
J 1154
K 1154
L 1154
M 1156
N 1157
O 1159
P 1160
Q 1167
R 1168
S 1170
T 1177
U 1181
V 1182
W 1183
Y 1185