Manitowoc Crane MLC300 Parts Manual 605835 – PDF DOWNLOAD

Manitowoc Crane MLC300 Parts Manual 605835 – PDF DOWNLOAD

The Manitowoc Crane MLC300 Parts Manual (605835) in PDF format is a detailed guide for identifying and ordering replacement parts. Download for comprehensive information on components, aiding effective maintenance and repairs for the MLC300 crane model.

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Manitowoc Crane MLC300 Parts Manual 605835 – PDF DOWNLOAD

Language : English
Pages : 1176
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC300 Parts Manual 605835 – PDF DOWNLOAD

MLC300 ‒ Parts Manual ‒ 1

Content List 7

1 ROTATING STRUCTURE 19

1 1 SEAT ASSY CAB (810223731) Rev A 22

1 1 1 SEAT OPERATORS (810116140) Rev FA 24

1 2 SLEWING RING BRG ASSY (81023984) Rev B 26

1 3 CAB MOUNTING ASSY ZINC PRIMER (810239782Z) Rev J 28

1 3 1 CAB ASSY 24V CANBUS ZINC PRIMER (810219121Z) Rev G 34

CAB ASSY ZINC RICH PRIMER (810243540) Rev C 38

1 3 2 PLATFORM ASSY 2327 X 540 CAB SIDE (810296432) Rev B 72

LANYARD ASSY PIN (810293652) Rev B 74

1 4 LUBE SYST TURNTABLE BEARING (810239853) Rev D 76

1 4 1 PUMP GREASE 24VDC/2 0A (810260460) Rev C 80

1 4 2 VALVE ASSY 6 BANK (A067160) Rev B 82

1 4 3 VALVE AUTOLUBE ASSY 10 BANK 125 NPTF (A067170) Rev A 84

1 4 4 VALVE ASSY 12 BANK (A067180) Rev B 86

1 5 SLEWING DRIVE ASSY (810240151) Rev E 88

1 5 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 90

SEAL KIT OVERHAUL (5364675) 92

1 6 SLEWING DRIVE ASSY LEFT SWING VPC MAX (810240152) Rev E 94

1 6 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 96

SEAL KIT OVERHAUL (5364675) 98

1 7 PIN PULLER CARBODY-CRAWLER (810240361) Rev A 100

1 7 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 102

1 8 CWT TRAY ASSY ZINC RICH PRIMER (810240501Z) Rev B 104

1 8 1 ESI CWT TRAY ZINC (810289431Z) Rev D 106

LIGHT ASSY VPC WARNING INDICATOR (810289450) Rev B 108

1 8 2 CHAIN ASSY (810299161) Rev A 110

1 9 ROLLER ASSY VPC (810240551) Rev B 112

1 10 PINPULLER ASSY BOOM HINGE ZINC PRIM (810256011Z) Rev C 114

1 10 1 CYL HYD 3 0 BORE X4 75 STROKE DBL ACT (3856240) Rev FA 116

SEAL KIT, CYLINDER (3856245) 118

1 10 2 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 120

1 11 TROLLEY ZINC PRIMER ASSEMBLY VPC (81025626Z) Rev J 122

1 12 WEAR PAD ASSEMBLY ZINC PRIMER (84028440Z) Rev A 126

1 12 1 BRACKET VPC-MAX WEAR PAD ASSY (81034766Z) Rev C 128

1 13 GEAR RACK ASSY VPC W/PURCHASED RACKS (810260372) Rev A 130

1 14 BUSHING ASSY (810262361) Rev A 132

1 15 ROTATING BED HYDRAZORB INSTALL RB (810288161) Rev H 134

1 16 PLATFORM ASSY ZINC RICH ROTATING BED (810291791Z) Rev L 136

1 16 1 PLATFORM ASSY ROT BED LH (810298032) Rev D 142

LANYARD ASSY PIN (810293652) Rev B 144

1 16 2 PLATFORM ASSY ROTATING BED (810300292) Rev B 146

LANYARD ASSY PIN (810293652) Rev B 148

1 16 3 PLATFORM ASSY ROTATING BED (81040149) Rev A 150

LANYARD ASSY PIN (810293652) Rev B 152

1 16 4 PLATFORM ASSY ROT BED REAR (81041286) Rev B 154

LANYARD ASSY PIN (810293652) Rev B 156

1 16 5 LANYARD ASSY PIN (810293652) Rev B 158

1 16 6 LANYARD ASSY PIN (81041142) Rev A 160

1 16 7 LANYARD ASSY PIN (81041140) Rev A 162

1 16 8 LADDER FOLDING ASSY (84025515) Rev A 164

LANYARD ASSY PIN (810315282) Rev A 166

LANYARD ASSY PIN (81041140) Rev A 168

1 16 9 PLATFORM ASSY ROT BED REAR (81040151) Rev B 170

1 16 10 LANYARD ASSY PIN (810315282) Rev A 172

1 16 11 PLATFORM ASSY ROT BED INSIDE ZINC RICH (81042241Z) Rev B 174

LANYARD ASSY PIN (810315282) Rev A 176

PLATFORM ASSY ROT BED (81042928) Rev A 178

PLATFORM ASSY ROT BED (81042929) Rev A 180

1 17 GUARD ASSY VPC WEAR PAD (810293281Z) Rev C 184

1 18 PLATFORM ASSY GENERAL (810293481) Rev C 186

1 18 1 PLATFORM ASSY CARBODY SIDE (810269922) Rev A 188

1 18 2 PLATFORM ASSY CARBODY SIDE (810292552) Rev C 190

1 19 GUARD ASSY VPC ZINC PRIMER (810300471Z) Rev A 192

1 20 LADDER ASSY (810303131) Rev A 194

1 21 LINK ASSY DEAD END DRUM 1 PREP ZINC (81042356Z) Rev B 196

1 21 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev E 198

1 22 WEAR PAD ASSY ZINC RICH 00MAPI001 (810366431Z) Rev C 200

1 23 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 202

1 24 PARTS BOX ASSY ZINC (810287691Z) Rev G 204

1 24 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 206

1 24 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 208

1 24 3 PENDANT DEAD END ZINC PRIMER (84028327Z) Rev A 210

1 25 GUARD ASSY VPC ROLLERS ZINC (81042177Z) Rev A 212

1 26 CHAIN ENERGY ASSY SHIPPING (81042362Z) Rev B 214

1 27 GUARD CYL & HOSE STOW ZINC (81042358Z) Rev A 216

1 28 DECAL ASSY (81034048) Rev F 218

1 28 1 DECAL ASSY HANDRAIL ID (810339681) Rev FC 220

1 29 DECAL ASSY FOR CRANESTAR (EN) (810340485) Rev E 221

2 UPPERWORKS MACHINERY 222

2 1 TANK HYD ASSY 552 L (81037936) Rev C 226

2 1 1 BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 230

2 1 2 HYDRAULIC FILTER KIT (90039523) 232

FILTER ASSY HYD TANK KIT (81038810) Rev A 234

2 2 HYD LINE INSTL ENERGY CHAIN (810113011) Rev C 236

2 2 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 238

2 3 HOIST LIVE MAST ZINC RICH PRIMER (810240092Z) Rev F 240

2 3 1 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 242

2 3 2 PAWL ASSY ZINC PRIMER (810267791Z) Rev C 244

PAWL, HYD CYL (81041533) Rev A 246

2 3 3 ESI DRUM 4 ZINC (810277261Z) Rev E 248

LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 250

2 3 4 HYD EQUIP DRUM 4 ZINC PRIMER (810426831Z) Rev G 252

Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 258

Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 260

Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 262

VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 264

2 4 DRUM ASSY DRUM 2 ZINC RICH (810240191Z) Rev F 268

2 4 1 GEARBOX HOIST 120 5 (810240222) Rev E 272

2 4 2 ESI DRUM 2/3 (810361101) Rev B 274

2 4 3 HYD EQUIP DRUM 2 OR 3 ZINC (81034013Z) Rev K 276

Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev F 282

VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 284

Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 286

2 5 PIPING HYD ASSY VPC TROLLEY ZINC (810240561Z) Rev G 288

2 6 WINCH RIGGING ASSY ZINC PRIMER (810240721Z) Rev B 292

2 6 1 WINCH RIGGING (810099570) Rev D 294

2 6 2 GUIDE WIRE ROPE ASSY ZINC RICH PRIMER (810280071Z) Rev A 300

2 6 3 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 302

2 7 DRUM ASSY MAIN ZINC RICH 00MAPI001 (810250611Z) Rev H 304

2 7 1 GEAR BOX HOIST 84 7:1 RATIO (810240160) Rev D 306

2 7 2 HYD MOTOR 250CC PIS VAR B1 24V (810256240) Rev C 309

2 7 3 ROLLER ASSY ZINC RICH DRUM #1 (81039856Z) Rev A 314

2 7 4 HYD LINES INSTL BOOM BUTT DRUM 1 (84021470) Rev A 316

VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 320

PIN HOSE STOWAGE (81042207) Rev B 322

2 8 PIPING HYD ASSY FAN COOLING ZINC (810267341Z) Rev F 324

2 9 HYD EQUIP ROT BED VALVES ZINC (810268821Z) Rev N 326

2 9 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 332

2 9 2 VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 334

VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 336

2 9 3 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 338

VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 340

2 9 4 VALVE BANK 5 BANK D07 3POS 4WAY (810247280) Rev D 342

2 9 5 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev E 344

2 9 6 HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 346

2 9 7 VALVE MANIFOLD 2 BK ASSY DO2 (810337762) Rev B 348

2 9 8 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 350

2 9 9 VALVE 1 BANK ASSY D05 (81040102) Rev C 352

2 9 10 VALVE RELIEF ASSY (81042925) Rev A 354

2 9 11 VALVE RELIEF ASSY (84019665) Rev A 356

2 10 HYD EQUIP CARBODY VALVES (810268831) Rev F 358

2 10 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 360

2 11 HYD EQUIP LIVE MAST RAISE CYL ZINC (810274381Z) Rev E 362

2 12 HYD EQUIP TRANSDUCER INSTL (810274411) Rev F 364

2 13 HYDRAULIC LINES DRUM 2 INSTALL (810274459) Rev J 366

2 13 1 FRAME HOSE STOWAGE (81041424) Rev D 370

PIN HOSE STOWAGE (81042207) Rev B 372

2 14 HYD LINES INSTL ROT BED ACCESSORIES (810274471) Rev E 374

2 14 1 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 380

2 15 HYD LINES INSTL CARBODY JACK CYL (810274481) Rev D 382

2 16 HYD LINES INSTL CARBODY (810274491) Rev D 384

2 17 HYD PIPING ASSY (81027451A) Rev K 386

2 17 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 390

2 17 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 392

2 17 3 PIN HOSE STOWAGE (81042207) Rev B 394

2 18 HYD LINE INSTL DRUM 0 (810274531) Rev C 396

2 19 HYD LINES INSTL BOOM BUTT DRUM 1 ZINC (810274541Z) Rev H 398

2 19 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 402

2 19 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 404

2 19 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 406

2 19 4 PIN HOSE STOWAGE (81042207) Rev B 408

2 20 PIPING HYD ASSY DRUM 6 LUF AUX ZINC (810274551Z) Rev F 410

2 20 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 414

2 20 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 416

2 20 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 418

2 20 4 PIN HOSE STOWAGE (81042207) Rev B 420

2 21 HYD EQUIP HYD SYSTEM FILTERS ZINC RICH (810274591Z) Rev L 422

2 22 HYD LINES INSTL ACCESS LOW PRESS (810274601) Rev J 424

2 23 HYD LINES INSTL ACC HIGH PRESS (810274611) Rev K 426

2 23 1 PIN HOSE STOWAGE (81042207) Rev B 428

2 24 HOIST ASSY W/FRAME LUFF HOIST ZINC RICH (810277081Z) Rev E 430

2 24 1 PAWL, HYD CYL (81041533) Rev A 432

2 24 2 ESI BOOM BUTT LUF JIB ZINC RICH (810259471Z) Rev E 434

LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 436

2 24 3 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 438

2 24 4 HOIST ASSY LUFFING HOIST ZINC (810277041Z) Rev A 440

2 24 5 PAWL ZINC RICH 00MAPI001 (810284640) Rev A 442

2 24 6 HYD EQUIP DRUM 6 (810345341) Rev R 444

Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 450

Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 452

VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 454

2 25 HYD LINES INSTL SWIVEL ROTATING BED (810279561) Rev J 458

2 26 HYD LINES INSTL SWING MOTOR CIRCUIT (810279571) Rev G 460

2 27 HYD LINES INSTL SWING MOTOR CIRCUIT (84022262) Rev A 462

2 28 HYD LINES INSTL DRUM 1/3 (810280421) Rev D 464

2 29 HYD EQUIP VPC TROLLEY ZINC (810288801Z) Rev J 466

2 29 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 468

2 29 2 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 470

VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 472

2 29 3 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev E 474

2 29 4 ENERGY CHAIN TRAY SUPPORT (810357471) Rev C 476

2 30 HYD LINES INSTL CARBODY PIN PULL BRK (810292181) Rev E 478

2 31 HYD LINES INSTL LIVE MAST CYLINDER (810293821) Rev G 482

2 32 HYD LINES INSTL LIVE MAST CYLINDER (810296331) Rev G 484

2 32 1 Q DISCON FITTING HYDR NIPPLE -12ORBX-8 (810210270) Rev B 486

2 33 HYD LINES INSTL DRUM 6 (810340161) Rev G 488

2 33 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 490

2 33 2 PIN HOSE STOWAGE (81042207) Rev B 492

2 34 PIPING HYD DRUM 4 ZINC PRIMER (810426841Z) Rev C 494

2 34 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 498

2 34 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 500

2 34 3 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 502

2 34 4 PIN HOSE STOWAGE (81042207) Rev B 504

2 35 HYDL LINES INSTL PUMP DISCH (81035571) Rev H 506

2 36 HYD LINES INSTL DRUM 1 (81035766) Rev C 508

2 36 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 510

2 36 2 PIN HOSE STOWAGE (81042207) Rev B 512

2 37 HY LINES INSTL VPC-MAX PREP ZINC PRIMER (81037248Z) Rev G 514

2 37 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 516

2 38 HYD LINES INSTL POWER PLANT SUCTION (81037691) Rev H 518

2 39 HYD LINES INSTL CIRC COOLER FILTER (81038067) Rev F 520

2 40 HYD LINES INSTL TANK RETURN (810382669) Rev R 522

2 40 1 MANIFOLD BLOCK 2 BAR CHECK 12 PORT (81039171) Rev B 528

2 40 2 PIN HOSE STOWAGE (81042207) Rev B 530

2 41 HYD LINES INSTAL W/O DRUM 3 (81040255) Rev A 532

2 42 HYD LINES INSTL ROTATING BED DRUM 5 (81033602Z) Rev D 534

3 CONTROLS, ELECTRICAL 536

3 1 ESI ZINC PRIMER BOOM TOP CAMERA (84032601Z) Rev A 540

3 2 FLOOR PLATE ASSY CAB (810230382) Rev B 542

3 3 CONSOLE CONTROL ASSY CAB (810245211) Rev C 544

3 3 1 CONSOLE LEFT HAND ASSY (810197471) Rev D 546

LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 550

CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 552

3 3 2 CONSOLE RIGHT HAND ASSY (81037044) Rev E 554

DISPLAY CCS COLOR (84020921) Rev B 560

LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 562

LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 564

ESI CONSOLE RIGHT HAND (810240861) Rev D 566

ACCESSORY RADIO MODIFICATION (A032981) Rev C 568

ESI R CONSOLE RECPT (81036291) Rev C 570

3 3 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 572

3 4 ESI BOOM WIRING (810253531) Rev C 574

3 4 1 ESI BOOM TOP (810259481) Rev D 576

A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 578

ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 586

3 5 ACCESSORY CAMERA MONITORS CAB (810255011) Rev D 590

3 5 1 DISPLAY MONITOR ASSY CCTV 7 LED (810244000) Rev B 592

3 6 SWITCH ROCKER DRUM 2 CAB (810258071) Rev B 594

3 7 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 596

3 8 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 598

3 9 SWITCH ROCKER TIER 4 ENGINE CAB (810258131) Rev B 600

3 10 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 602

3 11 SWITCH ROCKER CAMERA LIGHTS CAB (810258181) Rev B 604

3 12 ESI QSG12 T4F ZINC PRIMER (810258861Z) Rev C 606

3 12 1 BRACKET FUSE PANEL ZINC RICH (81042368Z) Rev B 610

3 13 ESI CAB INTERIOR WIRING (810259061) Rev B 612

3 14 ESI BOOM BUTT ZINC PRIMER (810259451Z) Rev E 614

3 15 ESI BOOM BUTT CCTV ZINC PRIMER (810259461Z) Rev B 616

3 16 ESI VPC MAX CAMERA EQUIP ZINC (81041958Z) Rev B 618

3 17 ESI CRAWLER ZINC (810261189Z) Rev F 620

3 18 ESI ZINC PRIMER CARBODY (84030412Z) Rev A 622

3 19 ESI BED CAMERAS (810261201) Rev D 624

3 20 ESI VPC WIRING (810282121) Rev F 626

3 20 1 ESI VPC MOUNTING (810286701) Rev E 630

3 20 2 LIMIT SWITCH ASSY VPC (810293291) Rev J 632

LIMIT SWITCH SUBASSY (810238652) Rev C 634

LIMIT SWITCH SUBASSY (810238652) Rev C 636

3 21 ESI RCL LIGHT ZINC PRIMER (810282471Z) Rev H 638

3 22 ESI A2B WEIGHT RIGGING (810293841) Rev A 640

3 23 ESI 12M INSERT (810338541) Rev D 642

3 24 ESI ROTATING BED (810342821) Rev L 644

3 24 1 ESI CAB EXTERIOR WIRING (810291141) Rev B 648

3 24 2 ESI MOUNTING ASSEMBLY (810328761) Rev K 650

LIMIT SWITCH SUBASSY (810238652) Rev C 654

JUNCTION BOX DC LOAD CENTER (84027884) Rev C 656

ESI CAN RECEPTACLE MOUNT (810341211) Rev A 660

KIT BASE/REMOTE 2 4 GHZ (81029825) Rev A 662

3 24 3 ESI SERVICE LIGHTS (81038809) Rev B 664

LIGHT SERVICE LIGHT ASSY (81038813) Rev B 666

3 25 SWITCH AUX POWER UNIT CAB (81037054) Rev B 668

3 26 ENCODER VPC POSITION ZINC RICH (81040002Z) Rev A 670

3 27 ESI VPC MAX PREP ZINC (81041072Z) Rev F 672

3 27 1 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 674

3 27 2 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 676

3 28 COLD WEATHER KIT ROT BED INSTL ZINC (81041448Z) Rev D 678

3 28 1 BOX JUNCTION ASSY (81040030) Rev A 682

3 28 2 BOX JUNCTION ASSY (81040031) Rev A 684

3 29 ESI 12M INSERT CCTV (81041734) Rev A 686

3 30 ESI UPPER BOOM POINT ZINC (81034286Z) Rev B 688

3 30 1 A2B DEVICE ZINC RICH (810245680) Rev A 690

LIMIT SWITCH SUBASSY (810238652) Rev C 692

3 31 ESI CCTV DRUM 6 ZINC (81041880Z) Rev A 694

3 32 ESI BOOM TOP CAM PREP (81041916) Rev B 696

4 POWER PLANT 698

4 1 ENCLOSURE ZINC PRIMER POWER PLANT (81026650Z) Rev H 700

4 1 1 COVER ASSY ENCLOSURE ZINC (810324150) Rev D 702

4 1 2 LANYARD ASSY PIN (810293652) Rev B 704

4 1 3 PANEL ENCL ZINC PRIMER (810318962Z) Rev D 706

4 1 4 PANEL ENCL ZINC PRIMER (810318990) Rev D 708

4 1 5 PANEL ENCL ZINC PRIMER (810319020) Rev D 710

4 1 6 COVER ASSY ZINC RICH PRIMER (810425350) Rev B 712

4 1 7 COVER ASSY ZINC RICH PRIMER (810425360) Rev B 714

4 2 POWERTRAIN QSG12 TIER 4F ZINC PRIMER (810239601Z) Rev E 716

4 2 1 ENGINE 450 HP QSG T4F (81023966) Rev D 720

4 2 2 GEAR BOX ASSY 450 HP (810248891) Rev F 722

HYD PUMP OL GEAR 19 6CC L (810247210) Rev E 724

PUMP HYD PIS 165CC EH24V (810247220) Rev F 726

PUMP HYD CL PIS VAR 100CC (810247230) Rev C 730

4 2 3 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 736

4 2 4 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 738

CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 742

4 3 EXHAUST ASSY 450 HP T4 F ZINC RIC (810239621Z) Rev F 744

4 4 AIR CLEANER 450 HP ZINC RICH (810239681Z) Rev G 746

4 4 1 ENCLOSURE ZINC RICH 00MAPI001 (810333970) Rev E 748

4 5 COOLER ASSY 450 HP ZINC RICH (810239701Z) Rev F 750

4 5 1 PANEL ENCL ZINC RICH 00MAPI001 (810295570) Rev B 756

4 5 2 PANEL ENCL ZINC RICH 00MAPI001 (810295580) Rev B 758

4 5 3 PANEL ENCL ZINC RICH 00MAPI001 (810295590) Rev B 760

4 6 FUEL CIRCUIT 450 HP ZINC (810239721Z) Rev E 762

4 6 1 FUEL CIRCUIT APU STANDARD (81041516) Rev B 764

4 7 BATTERY ASSY 450 HP ZINC RICH (810239731Z) Rev C 766

4 8 HVAC 450 HP ZINC (810239741Z) Rev G 768

4 8 1 AIR COND ASSY KIT OUTSIDE CAB (810287752) Rev D 772

4 9 EQUALIZER (810266481) Rev G 774

4 9 1 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev C 776

4 10 EXHAUST ASSY DEF SYST INSTL ZINC (810274191Z) Rev F 778

4 11 CLUTCH RELEASE ZICH RICH PRIMER (810284101Z) Rev C 780

4 12 TANK FUEL INSTALLATION (810284341) Rev E 782

4 13 GENERATOR ASSY EQUIP (81037289) Rev C 784

4 13 1 GENERATOR ASSY (81031997) Rev E 786

4 14 GENERATOR ASSY PREP (81037290) Rev C 790

4 14 1 HEATER ASSY APU ZINC PRIMER (81037291Z) Rev C 792

4 14 2 AIR COND ASSY APU (81037292) Rev D 794

4 14 3 FUEL CIRCUIT APU (81037293) Rev D 796

4 14 4 ESI APU PREP ZINC (81041768Z) Rev C 798

JUNCTION BOX ASSY APU DC (81040179) Rev C 802

4 15 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097353) Rev FA 804

4 16 DECAL ASSY FOR TIER 4F ENGINE (EN) (810340487) Rev E 806

4 17 GENERATOR INSTL COMPONENTS (81041522) Rev A 807

5 LOWERWORKS 808

5 1 CARBODY ASSY (810239542) Rev C 810

5 2 SWIVEL MOUNTING PLATE ASSY (810240341) Rev C 812

5 2 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 814

5 3 CRAWLER ASSY DRIVE (810240419) Rev E 816

5 4 PLATFORM CARBODY (810269911) Rev E 818

5 5 SHOE CRAWLER 48 INCH ASSY (810287679) Rev B 820

5 6 CARBODY HYDRAZORB INSTALL (810288171) Rev C 822

5 7 CRAWLER ASSEMBLY (810311609) Rev E 824

5 7 1 ROLLER FRT CRAWLER W/BUSHS (1704694) Rev A 828

5 7 2 ROLLER ASSY CRAWLER INTER (810240480) Rev B 830

5 7 3 ROLLER ASSY TOP (81040547) Rev A 832

5 7 4 COVER ASSY ROLLER (810309632) Rev A 834

5 8 CRAWLER GREASE GUARD ASSY ZINC RICH (810329249Z) Rev B 836

5 9 CRAWLER GREASE PIPING ASSY (810339119) Rev B 838

5 9 1 VALVE ASSY 12 BANK (A067180) Rev B 842

5 9 2 VALVE ASSY 12 BANK (A067180) Rev B 844

5 9 3 PUMP GREASE 24VDC/2 0 A (810268840) Rev C 846

5 9 4 VALVE ASSY 6 BANK 125 NPTF (810268890) Rev A 848

5 9 5 VALVE ASSY 12 BANK 125 NPTF (810349820) Rev A 850

5 10 JACK CYL ASSY LOWERWORKS (810279721) Rev A 852

5 10 1 OUTRIGGER PAD ASSY (81040882) Rev A 854

5 11 DECAL ASSY FOR CARBODY JACKS (EN) (810340483) Rev E 856

6 ATTACHMENTS 857

6 1 ESI FIX JIB WIRING (81027175) Rev A 862

6 1 1 ESI FIX JIB TOP MOUNTING (81027176) Rev A 864

SWITCH A2B DEVICE (810245702) Rev A 866

6 2 INSERT 6 0 M #148 ASSY ZINC (81032966Z) Rev A 872

6 3 INSERT 12 0 M #148 ASSY ZINC (81032985Z) Rev A 874

6 4 TOP ASSY #148, 6 00M ZINC RICH (810335861Z) Rev D 876

6 4 1 WINCH BOAT ASSY (84036875) Rev A 880

6 5 BUTT #148 FIXED JIB KIT ASSY ZINC RICH (81035648Z) Rev D 882

6 5 1 STRUT 6 4 M #148 ASSY ZINC PRIMER (81023843Z) Rev C 884

6 5 2 STOP ASSY #148 JIB ZINC (81033463Z) Rev G 886

6 5 3 BUTT 6 0M #148 ASSY ZINC RICH PRIMER (81034170Z) Rev D 888

ESI FIXED JIB BUTT (810253521) Rev C 890

6 5 4 STOP RIGGING #148 JIB ZINC (81035649Z) Rev C 892

6 6 SHEAVE PACK ASSY 32 MM (81040828) Rev A 894

6 6 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 896

6 7 INDICATOR BOOM FLANGE ZINC RICH EPOXY (1687791Z) Rev FA 898

6 8 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 900

6 9 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 902

6 10 MAST ASSY RAISING ASSY ZINC PRIME (810239861Z) Rev C 904

6 10 1 CYL HYD 6 00 BORE X 60 00 STROKE (A055540) Rev A 906

6 11 MAST LIVE ASSY ZINC RICH 00MAPI001 (810239871Z) Rev M 908

6 11 1 STRAP ASSY LIVE MAST ZINC RICH (810425370) Rev A 912

6 11 2 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev C 914

6 11 3 ESI LIVE MAST ZINC (810333891Z) Rev F 916

6 12 BOOM STOP ASSY #500 ZINC RICH PRIMER (810256531Z) Rev B 918

6 13 TOP ASSY ZINC PRIMER (810277191Z) Rev H 920

6 14 BOOM POINT LOWER #500 ASSY ZINC PRIMER (810277361Z) Rev E 922

6 15 GUIDE WIRE ROPE ASSY ZINC RICH PRIMER (810277671Z) Rev H 924

6 15 1 SHEAVE ASSY 28MM DIA (810258190) Rev B 926

6 15 2 SHEAVE SPEED SENSOR PREP ZINC RICH (810315121Z) Rev A 928

6 15 3 ESI WIRE ROPE GUIDE (81042564) Rev B 930

6 16 INSERT ZINC PRIMER 12 00M #500 W/SHEAVE (81027803Z) Rev F 932

6 17 INSERT 12 0 M #500 ASSY ZINC PRIMER (810278081Z) Rev C 934

6 18 INSERT ZINC RICH 00MAPI001 EQ M (81027811Z) Rev B 936

6 19 INSERT 12 0 M L #500 ASSY ZINC (810278141Z) Rev B 938

6 20 INSERT 12 0 M #500 ZINC PRIMER (810278171Z) Rev C 940

6 21 INSERT 6 0 M #500 ASSY ZINC PRIMER (810278201Z) Rev B 942

6 22 CATWALK #500 12M M INSERT (810279001) Rev B 944

6 23 GUIDE ASSY DRUM 6 UPPER ZINC (810279461Z) Rev A 946

6 23 1 SHEAVE ASSY 28MM DIA (810258190) Rev B 948

6 24 GUIDE ASSY DRUM 6 LOWER ZINC RICH (810279491Z) Rev A 950

6 24 1 SHEAVE ASSY 28MM DIA (810258190) Rev B 952

6 25 BUTT #500 ASSY ZINC RICH EPOXY (810280361Z) Rev E 954

6 26 PINPULLER MAST & EQUALIZER ZINC (81028313Z) Rev F 956

6 26 1 CYLINDER HYDR LIVE MAST PIN PULLER (81032872) Rev D 958

6 27 HINGE ASSY EQUALIZER ZINC (810283141Z) Rev G 960

6 28 MAST EQ & DRUM ASSY (810283151) Rev D 962

6 28 1 SOCKET/WEDGE ASSY 1 00 (6462460) Rev C 964

6 29 GUIDE ASSY DRUM 2, 3 LOWER ZINC (810290221Z) Rev B 966

6 29 1 SHEAVE ASSY 28MM DIA (810258190) Rev B 968

6 30 CATWALK ASSY #500, BOOM TOP (810290361) Rev B 970

6 31 INSERT 12 0 M LUFF JIB PREP MEDUM ZINC (810295371Z) Rev B 972

6 32 INSERT 12 0M LUFF JIB PREP MEDIUM ZINC (810295372Z) 974

6 33 CATWALK ASSY #500, 8 0 M BOOM BUTT (810295781) Rev C 976

6 34 GUIDE ASSY DRUMS 2, 3 & 6 UPPER ZINC (810296271Z) Rev B 978

6 35 GUIDE ASSY DRUM 2,3 UPPER ZINC (810296281Z) Rev B 980

6 35 1 SHEAVE ASSY 28MM DIA (810258190) Rev B 982

6 36 CATWALK ASSY #500 12M HEAVY (810300071) Rev A 984

6 37 INSERT LJ PREP-12M HEAVY ZINC PRIMER (810300081Z) Rev C 986

6 37 1 SHEAVE ASSY RIGGING WINCH (A120121) Rev D 988

6 38 CATWALK ASSY #500 6M INSERT (810312801) Rev A 990

6 39 INSERT LJ PREP-6M MEDIUM (810316261) Rev A 992

6 40 CATWALK ASSY #500 12M W/SUSP (810319501) Rev A 994

6 41 SHEAVE ASSY #500 LWR PT DE (810347941) Rev B 996

6 41 1 SHEAVE ASSY #500 DEAD END (84028414) Rev A 998

LINK DEAD END ASSY (810289324) Rev A 1000

6 42 SHEAVE ASSY #500 LOWER PNT (810347951) Rev C 1002

6 42 1 SHEAVE BANK ASSY #500 LOWER POINT (810277662) Rev A 1004

6 43 INSERT LJ PREP 12M MED W/EQ (81036541) Rev A 1006

6 44 CATWALK #500 12M MED W/EQ (81036544) Rev A 1008

6 45 KIT SELF ASSY RIGGING (81038439) Rev C 1010

6 46 BOOM POINT UPPER ZINC RICH (810297691Z) Rev F 1012

6 47 BOOM POINT UPPER FRAME ASSY 32MM SHEAVE (810297696) Rev C 1014

6 47 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1016

6 48 ROLLER ASSY BOOM POINT UPPER FRAME (81036285Z) Rev E 1018

6 49 MAST ASSY SUPPORT ZINC PRIMER (81039609Z) Rev E 1020

6 49 1 HINGE SUPPORT ZINC RICH (81040796Z) Rev D 1022

6 50 DECAL ASSY FOR INSERT W/EQUALIZER (EN) (810340486) Rev E 1024

6 51 DECAL ASSY FOR TYPICAL INSERT (EN) (810340488) Rev E 1025

6 52 DECAL ASSY INSERT SHIPMENT (81042560) Rev D 1026

6 53 TOP 10 0 M LUFF JIB PREP (81042719) Rev A 1028

7 Recommended Spare Parts List 1030

Part Number Index 1032

0 1032

1 1032

2 1033

3 1034

4 1035

5 1037

6 1039

7 1041

8 1056

9 1092

A 1096

Part Name Index 1103

1 1103

2 1103

3 1103

4 1103

5 1103

9 1103

A 1103

B 1103

C 1110

D 1116

E 1118

F 1120

G 1128

H 1129

I 1141

J 1142

K 1142

L 1142

M 1145

N 1146

O 1147

P 1148

Q 1156

R 1156

S 1158

T 1165

U 1170

V 1170

W 1171

Y 1173