Manitowoc Crane MLC300 Parts Manual SN 3001096 – PDF DOWNLOAD

Manitowoc Crane MLC300 Parts Manual SN 3001096 – PDF DOWNLOAD

The Manitowoc MLC300 Parts Manual (SN 3001096) in PDF format is an essential guide for crane maintenance. Easily downloadable, it provides comprehensive details on components, aiding efficient troubleshooting and ensuring optimal performance.

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Manitowoc Crane MLC300 Parts Manual SN 3001096 – PDF DOWNLOAD

Language : English
Pages : 1397
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC300 Parts Manual SN 3001096 – PDF DOWNLOAD

ROTATING STRUCTURE
1 81021912 CAB ASSY 24V CCS 3
81022373 SEAT ASSY CAB 5
810243544 CAB ASSY 7
810218742 EXTERIOR EQUIP CAB ASSY 13
81021878 DOOR ASSY CAB 17
81021879 WINDOW ASSY CAB 19
810219011 WINDSHIELD WIPER ASSY CAB 21
A027140 ROLLER ASSY CAB DOOR FRONT TRO 23
810302802 BRAKE ASSY CAB DOOR BRAKE 25
A037000 ROLLER ASSY 27
810218752 INTERIOR EQUIP CAB AIR DUCTS 29
81021876 INTERIOR EQUIP CAB ASSY 31
810218772 INSULATION ASSY CAB 33
80113630 HVAC ASSY CAB 35
84039648 HVAC KIT CAB INSIDE PARTS 37
90046833 PEDESTAL UNIT 39
810223752 MAT FLOOR ASSY CAB 41
80113624 CONSOLE CONTROL ASSY CAB 43
81019747 CONSOLE LEFT HAND ASSY 47
A024680 CONTROLLER, JOYSTICK 51
80123310 LIGHT ASSY CONSOLE BACKLIGHT 53
81037044 CONSOLE RIGHT HAND ASSY 57
84054782 DISPLAY CCS COLOR 61
810240861 ESI CONSOLE RIGHT HAND 63
A032981 ACCESSORY RADIO ASSY 65
81036291 ESI R CONSOLE RECPT 67
81039868 ESI CAN RECEPTACLE MOUNT 69
80123310 LIGHT ASSY CONSOLE BACKLIGHT 71
A02019 FOOT PEDAL ASSY THROTTLE CONTR 73
81025906 ESI CAB INTERIOR WIRING 75
80125411 ESI RCL LIGHT 77
1 80116194 VPC ROT BED WELD/MACHINE 79
80115554 ROTATING BED VPC COMPONENTS 81
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
II
1 810253011 WIRE ROPE 28MM ASSY X 950 LG 83
810253010 WIRE ROPE 28MM ASSY GENERIC NO DWG
1 80110863 DECAL KIT MLC300 STANDARD EN 85
80106691 DECAL ASSY ROT BED/CARBODY 91
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
80102744 PLATE CRANE ID MFG IN SG NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
80106692 DECAL ASSY CRAWLER 95
810121832 DECAL WARNING FALL PROTECTION NO DWG
80106693 DECAL ASSY BOOM B10:500 99
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
A134940 DECAL WARNING CRUSH HAZARD NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
81033968 DECAL ASSY HANDRAIL ID 103
84020213 DECAL ASSY PARTS BOX 105
2 A03316 COVER ASSY WINDOWS VISION CAB 107
2 81023984 SLEWING RING BRG ASSY 109
2 80110864 DECAL KIT MLC300 NOMENCLAT STD 111
3 84028005 ROTATING BED STRUT SUBASSY 113
3 80110896 DECAL KIT VPCMAX PREP STD LETT 115
4 81025807 SWITCH DRUM 2 CAB 117
4 80119013 LUBE SYST TURNTABLE BEARING 121
6 81025809 SWITCH DRUM 5 CAB 125
6 810240152 SLEWING DRIVE ASSY LEFT SWING 127
A056890 MOTOR HYD PISTON 129
5364675 KIT, OVERHAUL/SEAL 131
A056890 MOTOR HYD PISTON 133
5364675 KIT, OVERHAUL/SEAL 135
6 80112312 DECAL KIT DRUM 2 OR 3 STANDARD 137
A134940 DECAL WARNING CRUSH HAZARD NO DWG
7 81028816 ROTATING BED HYDRAZORB INSTALL 139
8 81025812 SWITCH CAB TILT CAB 141
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
III
8 81026236 BUSHING ASSY 143
9 81025813 SWITCH TIER 4F ENGINE CAB 145
9 810239780 CAB MOUNTING ASSEMBLY 151
810296433 PLATFORM ASSY 2327 X 540 CAB S 155
810293652 LANYARD 157
10 81025814 SWITCH AIRCRAFT WARNING CAB 159
10 81029179 PLATFORM ASSY ROTATING BED 163
810298032 PLATFORM ASSY 167
810293652 LANYARD 169
84046402 PLATFORM ASSY ROTATING BED 171
810293651 LANYARD 173
84046403 PLATFORM ASSY ROTATING BED 175
810293651 LANYARD 177
81041286 PLATFORM ASSY 179
810293652 LANYARD 181
810293652 LANYARD 183
81041142 LANYARD ASSY PIN 185
81041140 LANYARD ASSY PIN 187
84025515 LADDER FOLDING ASSY 189
81041140 LANYARD ASSY PIN 191
81040151 PLATFORM ASSY ROT BED REAR 193
810315282 LANYARD ASSY PIN 195
81042241 PLATFORM ASSY ROT BED INSIDE 197
810315282 LANYARD ASSY PIN 199
81042928 PLATFORM ASSY ROT BED 201
81042929 PLATFORM ASSY ROT BED 203
81042931 LANYARD ASSY PIN 205
84043542 PANEL EXHAUST SHIELD 207
11 81029348 PLATFORM ASSY GENERAL 209
11 80112860 DECAL KIT VARIABLE POS CWT 211
12 81023986 MAST RAISING ASSY, LIVE 213
A055540 CYL HYD 215
13 81023038 FLOOR PLATE ASSY CAB 217
13 81023987 MAST ASSY, LIVE MAST 219
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
IV
81042537 STRAP ASSY 223
810258220 SHEAVE ASSY 225
81033389 ESI LIVE MAST 227
810292880 BUSHING, COMPOSITE NO DWG
15 81026648 EQUALIZER ASSY MAST HOIST 229
810258220 SHEAVE ASSY 231
17 81028324 COUNTERWEIGHT WELDMENT NO DWG
20 81042356 LINK ASSY DEAD END 233
A062780 SOCKET BUTTON 235
24 84053582 TANK HYDR ASSY 552L 237
84019925 LANYARD ASSY PIN 241
80127999 BREATHER REPLACEMENT FILTER NO DWG
30 810287691 PARTS BOX ASSY 243
81038439 KIT SELF ASSY RIGGING 245
810249430 VALVE ASSY QUICK DRAIN 247
810039130 Q DISCON FITTING 249
81041177 PUMP CRAWLER TENSIONING 251
A041430 PUMP HYD HAND 253
81042356 LINK ASSY DEAD END 255
A062780 SOCKET BUTTON 257
81042356 LINK ASSY DEAD END 259
A062780 SOCKET BUTTON 261
59 81042358 GUARD CYL & HOSE STOW 263
68 84045983 ROTATING BED VPC COMPONENTS 265
81026037 GEAR RACK ASSY VPC 267
84028440 WEAR PAD ASSY VPC 269
81034766 BRACKET ASSY VPC-MAX WEAR PAD 271
84045984 HYD LINES INSTL VPC LINES 275
810039140 Q DISCON FITTING 277
84049860 ESI ROT BED VPC 279
69 81025626 TROLLEY ASSY VPC 283
810240551 ROLLER ASSY VPC 285
810282121 ESI VPC WIRING 289
81028670 ESI VPC MOUNTING 291
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
V
810293291 LIMIT SWITCH 293
810238652 SWITCH LIMIT ASSY 295
810238652 SWITCH LIMIT ASSY 297
810293281 GUARD ASSY VPC WEAR PAD 299
810295501 HYD EQUIP CTWT TROLLEY DRIVE 301
81011301 HYD LINES INSTL ENERGY CHAIN 303
810039130 Q DISCON FITTING 305
81024056 HYD LINES INSTL VPC TROLLEY 309
81028880 HYD EQUIP VPC TROLLEY 313
810136490 VALVE MANIFOLD ASSY 2 BK D03 2 317
810136500 VALVE MANIFOLD 319
810239070 VALVE DIRECTIONAL CONTROL 321
810255720 VALVE MANIFOLD 323
810357471 ENERGY CHAIN TRAY SUPPORT 325
810300471 GUARD ASSY VPC 327
810366431 WEAR PAD ASSY VPC TROLLEY 329
81040002 ENCODER ASSY VPC POSITION 331
81042362 ENERGY CHAIN ASSY SHIPPING 333
81042366 BRACKET ASSY HOSE STOWAGE 335
81042207 PIN HOSE STOWAGE 337
81042177 GUARD ASSY VPC ROLLERS 339
81042257 GUARD ASSY ROLLER 341
84030409 HYD MOTOR TROLLEY LEFT SIDE 343
84030410 HYD MOTOR TROLLEY RIGHT SIDE 345
81037248 HYD LINES INSTL VPC-MAX PREP 347
810039140 Q DISCON FITTING 349
80106581 PIN LANYARD ASSY 351
70 81024050 COUNTERWEIGHT TRAY ASSY 353
810289431 ESI COUNTERWEIGHT TRAY 355
80124066 LIGHT ASSY VPC WARNING 357
810299161 CHAIN ASSY 359
71 84030423 MOD BED LEVEL SENSOR NO DWG
74 81042919 ROTATING BED MOD LIFT LUG PLUG 361
75 80104950 PLATFORM ASSY 48 INCH SHOE 363
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
VI
810269922 PLATFORM ASSY 365
810292552 PLATFORM ASSY 367
UPPERWORKS MACHINERY
1 81023948 SCHEMATIC HYDRAULIC NO DWG
3 81025061 DRUM 1 ASSY MAIN LOAD HOIST 369
810240160 GEAR BOX HOIST 84.7:1 RATIO 371
810256240 HYD MOTOR 250CC PIS VAR B1 24V 377
90038633 OVERHAUL SEAL KIT, H1B160 381
81039856 ROLLER ASSY 383
810300010 SENSOR 385
84021470 HYD LINES INSTL BOOM BUTT DRUM 387
810239070 VALVE DIRECTIONAL CONTROL 391
4 81027708 HOIST ASSY LUFFING 393
81041533 CYL HYD 395
810259471 ESI DRUM 6 397
810245252 LIMIT SWITCH 399
81041430 HYD MOTOR 401
90038633 OVERHAUL SEAL KIT, H1B160 405
810277041 HOIST ASSY LUFFING HOIST 407
810284644 PAWL ASSY 409
810345341 HYD EQUIP DRUM 6 413
810136400 VALVE MANIFOLD 417
810239070 VALVE DIRECTIONAL CONTROL 419
810300010 SENSOR 421
5 81027453 HYD LINES INSTL DRUM 0 DRUM 7 423
810039140 Q DISCON FITTING 425
6 81027454 HYD LINES INSTL DRUM 1 PREP 429
810039140 Q DISCON FITTING 433
7 81027455 HYD LINES INSTL DRUM 6 PREP 437
810039140 Q DISCON FITTING 441
14 81024009 HOIST LIVE MAST 443
81041430 HYD MOTOR 445
90038633 OVERHAUL SEAL KIT, H1B160 449
810267791 PAWL 451
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
VII
810277261 ESI DRUM 4 453
810245252 LIMIT SWITCH 455
810300010 SENSOR 457
810426831 HYD EQUIP DRUM 4 461
810039140 Q DISCON FITTING 467
810121650 Q DISCON FITTING 469
810136400 VALVE MANIFOLD 471
810239070 VALVE DIRECTIONAL CONTROL 473
16 81024019 HOIST ASSEMBLY DRUM #2 AND #3 475
810240222 GEARBOX HOIST 120.5 479
810361101 ESI DRUM 2/3 481
810340131 HYD EQUIP DRUM 2 OR 3 485
810114710 Q DISCON FITTING 489
810239070 VALVE DIRECTIONAL CONTROL 491
810039140 Q DISCON FITTING 493
810300010 SENSOR 495
25 81037691 HYD LINES INSTL POWER PLANT SU 497
26 81026734 HYD LINES INSTL FAN COOLING 501
810254400 VALVE FLOW CONTROL 505
27 81026882 HYD EQUIP ROT BED VALVES 509
7041130 VALVE, DOUBLE COUNTERBALANCE 513
810136400 VALVE MANIFOLD 515
810239070 VALVE DIRECTIONAL CONTROL 517
810136500 VALVE MANIFOLD 519
810239070 VALVE DIRECTIONAL CONTROL 521
810247280 VALVE BANK 5 BANK D07 3POS 4WA 523
810255720 VALVE MANIFOLD 525
810337762 VALVE MANIFOLD 527
81042925 VALVE RELIEF ASSY 529
84019665 VALVE RELIEF ASSY 531
28 81035571 PIPING HYDR ASSY 533
29 81027438 HYD EQUIP LIVE MAST RAISE CYL 535
30 81027441 HYD EQUIP TRANSDUCER INSTL 537
31 81038266 HYD LINES INSTL TANK RETURN 541
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
VIII
810039140 Q DISCON FITTING 547
810391712 MANIFOLD BLOCK 549
81042207 PIN HOSE STOWAGE 551
32 81038067 HYD LINES INSTL CIRC COOLER FI 553
33 81042684 HYD LINES INSTL DRUM 4 557
810039130 Q DISCON FITTING 561
810114700 Q DISCON FITTING 563
810121640 Q DISCON FITTING 565
81042207 PIN HOSE STOWAGE 567
34 81027447 HYD LINES INSTL ROT BED ACCESS 571
810121650 Q DISCON FITTING 575
810210270 Q DISCON FITTING 577
35 81027459 HYD EQUIP HYD SYS FILTERS 579
36 81027460 HYD LINES INSTL ACCES LOW PRES 581
37 81027461 HYD LINES INSTL ACC HIGH PRES 585
38 81027956 HYD LINES INSTL SWIVEL ROT BED 587
39 810279571 HYD LINES INSTL SWING MOTOR CI 589
84022262 HYD LINES INSTL SWING MOTOR CI 591
40 81029633 HYD LINES INSTL LIVE MAST CYL 593
810210270 Q DISCON FITTING 595
41 84045991 HYD LINES INSTL DRUM 0 PREP 599
810039130 Q DISCON FITTING 601
81040102 VALVE 603
81042207 PIN HOSE STOWAGE 605
42 81027445 HYD LINES INSTL DRUM 2 609
810039130 Q DISCON FITTING 611
810114700 Q DISCON FITTING 613
81041424 FRAME HOSE STOWAGE 615
81042207 PIN HOSE STOWAGE 617
43 84045990 HYD LINES INSTL DRUM 1 PREP 621
810039130 Q DISCON FITTING 623
81042207 PIN HOSE STOWAGE 625
44 81033602 HYD LINES INSTL ROT BED DRUM 5 627
810039140 Q DISCON FITTING 631
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
IX
810114710 Q DISCON FITTING 633
810121650 Q DISCON FITTING 635
45 81034016 HYD LINES INSTL DRUM 6 637
810039130 Q DISCON FITTING 639
81042207 PIN HOSE STOWAGE 641
46 81029382 HYD LINES INSTL LIVE MAST CYL 643
CONTROLS, ELECTRICAL
2 81023949 ELECTRICAL SCHEMATIC MLC300 NO DWG
3 81023950 DIAGRAM ELECTRICAL MLC300 NO DWG
10 81025946 ESI BOOM BUTT CCTV 645
11 81041880 ESI CCTV DRUM 6 647
12 81041916 ESI BOOM TOP CAM PREP 649
14 81025818 SWITCH CAMERA LIGHTS CAB 651
15 81025501 ACCESSORY CAMERA MONITORS CAB 653
18 81034282 ESI ROTATING BED 657
81029114 ESI CAB EXTERIOR WIRING 661
80114385 WINDOW WIPER RELAY ASSY 663
81032876 ESI MOUNTING ASSY 667
810238652 SWITCH LIMIT ASSY 671
84036350 JUNCTION BOX DC LOAD CENTER 673
81034121 ESI CAN RECEPTACLE MOUNT 677
81041521 LIMIT SWITCH 679
1768064 BRACKET W/2-289797 BUSHING 681
810249950 LIMIT SWITCH 683
81029825 KIT BASE/REMOTE 2.4 GHZ 685
81038809 ESI SERVICE LIGHTS 687
81038813 LIGHT SERVICE LIGHT ASSY 689
19 81037054 SWITCH AUX. POWER UNIT CAB 691
19 81026120 ESI BED CAMERAS 693
20 81041734 ESI 12M INSERT CCTV 695
20 84050450 SWITCH VPC SHUTDOWN 697
20 81041991 ESI CCTV DRUM 2 EQUIP 699
21 81041958 ESI VPCMAX CAMERA EQUIP 701
22 81041072 ESI VPC-MAX PREP 703
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
X
810245252 LIMIT SWITCH 705
810245252 LIMIT SWITCH 707
22 84032601 ESI BOOM TOP CAMERA 709
54 81025886 ESI CUMMINS QSG12 T4F 711
81042368 BRACKET FUSE PANEL 713
63 81041448 COLD WEATHER KIT ROT BED INSTL 717
81040030 BOX JUNCTION ASSY 719
81040031 BOX JUNCTION ASSY 721
64 81041449 ESI AC COMMON 723
POWER PLANT
5 81028434 TANK FUEL INSTALLATION 725
5 80110905 DECAL KIT T4F ENGINE 727
23 81041522 GENERATOR INSTL COMPONENTS 729
81041523 HOSE ASSY FUEL APU SUPPLY 731
81041524 HOSE ASSY FUEL APU RETURN 733
27 90046856 SERVICE KIT 250 HRS 735
28 90046857 SERVICE KIT 500 HRS 737
90048403 KIT SERVICE 1000 HRS 739
90048404 KIT SERVICE 2000 HRS 741
47 81023960 POWERTRAIN QSG12 TIER 4F 745
810248891 GEAR BOX ASSY 450 HP 747
810247210 PUMP 749
810247220 PUMP HYD PIS 165CC EH24V 753
810247230 PUMP HYD CL PIS VAR 100CC 759
810249430 VALVE ASSY QUICK DRAIN 761
A097353 CLUTCH ASSY CUMMINS QSG-12 765
810155850 CLUTCH 767
48 81023962 EXHAUST SYST QSG12 T4 FINAL 769
49 81023968 AIR CLEANER INST 450HP CUMMINS 771
810333972 COVER AIR CLEANER ENCL 775
50 81023970 COOLER ASSY 450 HP CUMMINS 781
810295572 PANEL ENCL ASSY 785
810295582 PANEL ENCL ASSY 787
810295592 PANEL ENCL ASSY 789
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XI
51 80110213 FUEL CIRCUIT 450 HP CUMMINS 791
81041516 FUEL CIRCUIT 793
52 81023973 BATTERY INSTL CUMMINS QSG12 795
53 84039655 HVAC 450 HP CUMMINS 799
810287752 AIR COND KIT OUTSIDE CAB 803
55 81027419 DEF SYSTEM INSTL CUMMINS QSG12 805
56 81028410 CLUTCH RELEASE ASSY 809
57 81026650 ENCLOSURE ASSY POWER PLANT 811
810324152 COVER ASSY ENCLOSURE 813
810293652 LANYARD 815
810318962 PANEL POWER PLANT ENCL 817
810318992 PANEL ENCL ASSY POWER PLANT 819
810319022 PANEL POWER PLANT ENCL 821
81042535 COVER ASSY ENCLOSURE 823
81042536 COVER ASSY ENCLOSURE 825
60 81037290 GENERATOR ASSY PREP 827
81037291 HEATER APU 829
81037292 AIR COND ASSY APU 831
81037293 FUEL CIRCUIT APU 833
81041768 ESI APU PREP 837
81040179 JUNCTION BOX ASSY APU DC 841
62 81037289 GENERATOR ASSY EQUIP 843
81031997 GENERATOR ASSY 847
LOWERWORKS
1 80109914 CARBODY ASSY 48″ SHOES W/ JACK 849
81023954 CARBODY ASSEMBLY 851
81024034 SWIVEL MOUNTING PLATE ASSY 853
810090270 ROTATING JOINT 855
81024036 PIN PULLER CARBODY-CRAWLER 857
810259310 CYLINDER HYDR 859
84030412 ESI CARBODY 861
81028815 HYD EQUIP CARBODY ASSY 863
81026883 HYD EQUIP CARBODY VALVES 865
810254400 VALVE FLOW CONTROL 867
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XII
81028704 VALVE ASSY 1 BANK D03 ALUMINUM 869
810239070 VALVE DIRECTIONAL CONTROL 871
810279320 VALVE MANIFOLD 873
81027449 HYD LINES INSTL CARBODY 875
810114710 Q DISCON FITTING 879
81029218 HYD LINES INSTL CBODY PIN PULL 881
810039140 Q DISCON FITTING 885
81028817 CARBODY HYDRAZORB INSTALL 887
84032560 JACK CYL ASSY CARBODY 889
81027448 HYD LINES INS CARBODY JACK CYL 891
81027972 JACK CYL ASSY LOWERWORKS 893
81040882 OUTRIGGER PAD ASSY 895
84032559 HYD EQUIP JACKING CYL VALVES 897
810136490 VALVE MANIFOLD ASSY 2 BK D03 2 899
81026991 PLATFORM CARBODY 901
1 80105894 CRAWLER ASSY W/O A-LUBE 48″ SH 903
84040523 CRAWLER ASSEMBLY 907
81024041 CRAWLER DRIVE ASSY 909
810240480 ROLLER ASSY CRAWLER INTER 911
81040547 ROLLER ASSY TOP 913
84040527 CRAWLER TENSIONING ASSY 915
84043010 HYD LINES INSTL CRAWLER 917
810039130 Q DISCON FITTING 921
810114700 Q DISCON FITTING 923
81042207 PIN HOSE STOWAGE 925
84046047 ESI CRAWLER 927
81035174 GREASE PIPING ASSY W/O AUTOLUB 929
81028767 CRAWLER 48 INCH SHOE ASSY 931
2 80125418 CRAWLER AUTOLUBE ASSY GRACO 933
80119012 CRAWLER GREASE PIPING GRACO 937
84044205 CRAWLER GREASE GUARD ASSY 941
ATTACHMENTS
1 810280360 BOOM BUTT ASSY #500 8.00 M 943
1687791 BOOM ANGLE INDICATOR ASSY 945
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XIII
81025601 PIN PULLER BOOM HINGE 947
3856240 CYLINDER, HYDRAULIC 951
3856245 KIT, SEAL 953
810121640 Q DISCON FITTING 955
80110581 STOP ASSY #500 957
810259451 ESI BOOM BUTT 959
810295781 CATWALK ASSY #500 8.00M BUTT 961
84020120 MANIFOLD BLOCK RETURN ASSY 963
2 81024072 WINCH RIGGING ASSY 965
810099570 WINCH 971
810280071 GUIDE ASSY 975
A131815 BLOCK .3125 IN WIRE ROPE, 4MT 977
A131810 BLOCK 979
84030729 ADAPTER RIGGING WINCH ASSY 981
84044934 WIRE ROPE RIGGING W/ FITTING 983
2 810260241 WIRE ROPE 26MM ASSY X 425M LG NO DWG
3 810253001 WIRE ROPE 28MM ASSY X 440 LG 985
810253000 WIRE ROPE 28MM ASSY GENERIC NO DWG
4 81039219 WIRE ROPE 28MM ASSY X 460 LG NO DWG
4 81023380 BOOM RIGGING B10:500 NO DWG
5 81023382 BOOM RIGGING B60:500 NO DWG
6 81023385 JIB RIGGING JIB NO.148 NO DWG
7 81025690 MAST RIGGING M10:503 NO DWG
8 A134940 DECAL WARNING CRUSH HAZARD NO DWG
8 81023383 LUFFING JIB RIGGING LJ10:501 O NO DWG
9 81023384 LUFFING JIB RIGGING LJ10:501 NO DWG
10 81038141 REEVING DIAGRM #500 TOP 1 DRUM NO DWG
11 81038142 REEVING DIAGRM #500 TOP 2 DRUM NO DWG
12 80112861 DECAL KIT MLC300 BOOM INSERT 987
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
12 84050216 BOOM RIGGING B65:505-500 NO DWG
13 810278030 INSERT ASSY 12M HEAVY #500 989
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XIV
810296271 GUIDE ASSY 991
810300071 CATWALK ASSY #500 12M HEAVY 993
810338541 ESI 12M INSERT 995
13 80112862 DECAL KIT MLC300 BOOM INS W/EQ 997
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
1941832 DECAL (EN) CAUTION BOOM EQUALI NO DWG
13 84050217 LUFFING JIB RIGGING LJ ON B65 NO DWG
14 81030008 INSERT LUFF JIB PREP 12M HEAVY 999
A120120 SHEAVE ASSY RIG WINCH ZINC RIC 1001
14 80112861 DECAL KIT MLC300 BOOM INSERT 1003
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
15 80112861 DECAL KIT MLC300 BOOM INSERT 1005
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
16 81027946 GUIDE ASSY DRUM 6 UPPER 1007
810258190 SHEAVE ASSY 1009
16 80112861 DECAL KIT MLC300 BOOM INSERT 1011
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
17 81027949 GUIDE ASSY DRUM 6 LOWER 1013
810258190 SHEAVE ASSY 1015
17 80112861 DECAL KIT MLC300 BOOM INSERT 1017
81041859 DECAL INSERT LIFTING NO DWG
81017794 DECAL-PERSONNEL TIE DOWN POINT NO DWG
810121832 DECAL WARNING FALL PROTECTION NO DWG
18 81029022 GUIDE ASSY DRUM 2,3 LOWER 1019
810258190 SHEAVE ASSY 1021
19 81029628 GUIDE ASSY DRUM 2,3 UPPER 1023
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XV
810258190 SHEAVE ASSY 1025
21 80106821 DECAL ASSY FIXED JIB #148 1027
22 81027719 TOP ASSY #500, 10.0 M 1029
81025353 ESI BOOM TOP WIRING 1033
81025948 ESI BOOM TOP 1035
84019148 A2B DEVICE MOD TWO SPRINGS 1037
810245702 A2B DEVICE 1039
1770784 LEVER 1041
810238652 SWITCH LIMIT ASSY 1043
810316421 ESI POSITION LIGHT & ANEMOMETE 1045
810209900 SENSOR WIND SPEED 1047
810250570 SUBASSY POSITION LIGHT 1049
81027767 GUIDE WIRE ROPE ASSY 1051
810258190 SHEAVE ASSY 1053
810315121 SHEAVE SPEED SENSOR PREP 1055
81042564 ESI WIRE ROPE GUIDE 1057
810290361 CATWALK ASSY #500, BOOM TOP 1059
23 81027736 POINT #500 LOWER ASSY 1061
24 81034794 SHEAVE ASSY #500 LWR PT DE 1063
84028414 SHEAVE ASSY #500 DEAD END 1065
81028932 LINK DEAD END ASSY 1067
24 84018961 SLING 50000 LBS 6.15 FT NO DWG
25 81034795 SHEAVE ASSY #500 LOWER POINT 1069
81027766 SHEAVE BANK ASSY #500 LOWER PT 1071
27 81042719 TOP 10.0 M LUFF JIB PREP 1073
28 810278200 INSERT ASSY 6M #500 1075
810312801 CATWALK ASSY #500 6M INSERT 1077
29 81031626 INSERT LJ PREP 6M MEDIUM 1079
31 6462460 SOCKET/WEDGE, 1″ (26 MM) 1081
33 810278110 INSERT ASSY 12M WITH EQ M #500 1083
81036544 CATWALK #500 12M MED W/EQ 1087
33 84018961 SLING 50000 LBS 6.15 FT NO DWG
34 81036541 INSERT LJ PREP 12M MED W/EQ 1089
37 810333440 WEIGHT BALL SWIVEL 22.2 MTON 2 NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XVI
38 810278080 INSERT ASSY 12M M #500 1091
810279002 CATWALK ASSY #500 12 M INSERT 1093
39 81029537 INSERT LUFF JIB PREP 12M MED 1095
39 80103460 LINK ASSY A2B 1097
40 80128376 CVS SHIP OUT PAINT & MISC. 1099
43 810278080 INSERT ASSY 12M M #500 1101
810279002 CATWALK ASSY #500 12 M INSERT 1103
44 81029537 INSERT LUFF JIB PREP 12M MED 1105
48 810278170 INSERT LUFF #500 L 12M W/SUSP 1107
810319501 CATWALK ASSY #500 12M W/SUSP 1111
49 81032279 INSERT LJ PREP-12M W/SUSPN 1113
53 810278140 INSERT ASSY 12M #500 L 1117
810279002 CATWALK ASSY #500 12 M INSERT 1119
54 81029537 INSERT LUFF JIB PREP 12M MED 1121
58 81028313 PIN PULLER MAST & EQUALIZER 1123
81032872 CYLINDER HYD LIVE MAST PIN PUL 1125
64 810297695 BOOM PT UPR FRAME ASSY 28MMSHE 1127
81034286 ESI UPPER BOOM POINT 1129
810245682 A2B DEVICE 1131
1770804 LEVER ASSY 1133
810238652 SWITCH LIMIT ASSY 1135
81033846 SHEAVE 1137
65 81036285 ROLLER ASSY BOOM POINT UPPER F 1139
66 81035648 FIXED JIB #148 BOTTOM ASSY 1141
81023843 STRUT ASSY #148 JIB 6.4M 1143
81033463 STOP ASSY #148 JIB 1145
81034170 BUTT ASSY #148, 6.00M 1147
810253521 ESI FIXED JIB BUTT 1149
81035649 STOP RIGGING #148 JIB 1151
84022405 STOP RIGGING SUBASSY 1153
84022405 STOP RIGGING SUBASSY 1155
67 810335865 TOP ASSY #148, 6M, 32MM SHEAVE 1157
84036875 WINCH BOAT ASSY 1161
81027175 ESI FIX JIB WIRING 1163
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 20, 2021 Rev: 001
Model Number Serial Number
MLC300 3001096
Item Part Description Page
XVII
81027176 ESI FIX JIB TOP MOUNTING 1165
810245702 A2B DEVICE 1167
1770784 LEVER 1169
810238652 SWITCH LIMIT ASSY 1171
81040828 SHEAVE PACK ASSY 32 MM 1173
81033846 SHEAVE 1175
67 81039609 MAST SUPPORT ASSY 1177
81040796 HINGE SUPPORT ASSY 1179
68 81032966 INSERT ASSY #148, 6M 1181
69 81032985 INSERT ASSY #148, 12M 1183