Manitowoc Crane MLC300 Parts Manual SN 604717 – PDF DOWNLOAD

Manitowoc Crane MLC300 Parts Manual SN 604717 – PDF DOWNLOAD

The Manitowoc Crane MLC300 Parts Manual (SN 604717) in PDF format is a comprehensive guide for identifying and ordering replacement parts. Download for detailed information on components, facilitating effective maintenance and repairs for the MLC300 crane model.

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Manitowoc Crane MLC300 Parts Manual SN 604717 – PDF DOWNLOAD

Language : English
Pages : 1104
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC300 Parts Manual SN 604717 – PDF DOWNLOAD

MLC300 ‒ Parts Manual ‒ 1
Content List 7
1 ROTATING STRUCTURE 19
1 1 SEAT ASSY CAB (810223731) Rev A 22
1 1 1 SEAT OPERATOR (810116140) Rev FA 24
1 2 SLEWING RING BRG ASSY (81023984) Rev A 26
1 3 CAB MOUNTING ASSY (810239782) Rev H 28
1 3 1 CAB ASSY 24V CANBUS (810219121) Rev G 34
CAB ASSY PURCHASED (810243542) Rev C 38
1 3 2 PLATFORM ASSY 2327 X 540 CAB SIDE (810296432) Rev B 76
LANYARD ASSY PIN (810293652) Rev B 78
1 4 LUBE SYST TURNTABLE BEARING (810239853) Rev D 80
1 4 1 PUMP GREASE 24VDC/2 0A (810260460) Rev B 84
1 4 2 VALVE ASSY 6 BANK (A067160) Rev A 86
1 4 3 VALVE AUTOLUBE ASSY 10 BANK 125 NPTF (A067170) Rev A 88
1 4 4 VALVE ASSY 12 BANK (A067180) Rev A 90
1 5 SLEWING DRIVE ASSY (810240151) Rev E 92
1 5 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 94
SEAL KIT OVERHAUL (5364675) 96
1 6 SLEWING DRIVE ASSY LEFT SWING VPC MAX (810240152) Rev E 98
1 6 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 100
SEAL KIT OVERHAUL (5364675) 102
1 7 PIN PULLER CARBODY-CRAWLER (810240361) Rev A 104
1 7 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 106
1 8 CWT TRAY ASSY (810240501) Rev B 108
1 8 1 ESI COUNTERWEIGHT TRAY (810289431) Rev C 110
LIGHT ASSY VPC WARNING INDICATOR (810289450) Rev B 112
1 8 2 CHAIN ASSY (810299161) Rev A 114
1 9 ROLLER ASSY VPC (810240551) Rev B 116
1 10 PIN PULLER BOOM HINGE (810256011) Rev B 118
1 10 1 CYL HYD 3 0 BORE X4 75 STROKE DBL ACT (3856240) Rev FA 120
SEAL KIT, CYLINDER (3856245) 122
1 11 TROLLEY VPC ASSY (810256261) Rev G 124
1 12 WEAR PAD ASSY VPC (84028440) Rev A 128
1 12 1 BRACKET ASSY VPC-MAX WEAR PAD (81034766) Rev C 130
1 13 GEAR RACK ASSY VPC W/PURCHASED RACKS (810260372) Rev A 132
1 14 BUSHING ASSY (810262361) Rev A 134
1 15 ROTATING BED HYDRAZORB INSTALL RB (810288161) Rev G 136
1 16 PLATFORM ASSY ROTATING BED (810291791) Rev L 138
1 16 1 PLATFORM ASSY ROT BED LH (810298032) Rev D 144
LANYARD ASSY PIN (810293652) Rev B 146
1 16 2 PLATFORM ASSY ROTATING BED (810300292) Rev B 148
LANYARD ASSY PIN (810293652) Rev B 150
1 16 3 PLATFORM ASSY ROTATING BED (81040149) Rev A 152
LANYARD ASSY PIN (810293652) Rev B 154
1 16 4 PLATFORM ASSY ROT BED REAR (81041286) Rev B 156
LANYARD ASSY PIN (810293652) Rev B 158
1 16 5 LANYARD ASSY PIN (810293652) Rev B 160
1 16 6 LANYARD ASSY PIN (81041142) Rev A 162
1 16 7 LANYARD ASSY PIN (81041140) Rev A 164
1 16 8 LADDER FOLDING ASSY (84025515) Rev A 166
LANYARD ASSY PIN (810315282) Rev A 168
LANYARD ASSY PIN (81041140) Rev A 170
1 16 9 PLATFORM ASSY ROT BED REAR (81040151) Rev B 172
1 16 10 LANYARD ASSY PIN (810315282) Rev A 174
1 16 11 PLATFORM ASSY ROT BED INSIDE (81042241) Rev B 176
LANYARD ASSY PIN (810315282) Rev A 178
PLATFORM ASSY ROT BED (81042928) Rev A 180
PLATFORM ASSY ROT BED (81042929) Rev A 182
1 17 GUARD ASSY VPC WEAR PAD (810293281) Rev B 186
1 18 PLATFORM ASSY GENERAL (810293481) Rev C 188
1 18 1 PLATFORM ASSY CARBODY SIDE (810269922) Rev A 190
1 18 2 PLATFORM ASSY CARBODY SIDE (810292552) Rev C 192
1 19 GUARD ASSY VPC (810300471) Rev A 194
1 20 LADDER ASSY (810303131) Rev A 196
1 21 LINK ASSY DEAD END (81042356) Rev A 198
1 21 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev D 200
1 22 WEAR PAD ASSY VPC TROLLEY (810366431) Rev C 202
1 23 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 204
1 24 PARTS BOX ASSY (810287691) Rev G 206
1 24 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 208
1 24 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 210
1 24 3 PENDANT ASSY DEAD END (84028327) Rev A 212
1 25 GUARD ASSY VPC ROLLERS (81042177) Rev A 214
1 25 1 GUARD ASSY ROLLER (81042257) Rev A 216
1 26 ENERGY CHAIN ASSY SHIPPING (81042362) Rev A 218
1 27 GUARD CYL & HOSE STOW (81042358) Rev A 220
1 28 DECAL ASSY (EN) (81034048) Rev E 222
1 28 1 DECAL ASSY HANDRAIL ID (810339681) Rev FC 224
1 29 DECAL ASSY FOR CRANESTAR (EN) (810340485) Rev E 225
2 UPPERWORKS MACHINERY 226
2 1 TANK HYD ASSY 552 L (81037936) Rev C 230
2 1 1 BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 234
2 1 2 HYD FILTER KIT (90039523) 236
FILTER ASSY HYD TANK KIT (81038810) Rev A 238
2 2 HYD LINE INSTL ENERGY CHAIN (810113011) Rev C 240
2 2 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 242
2 3 HOIST LIVE MAST W/GEAR (810240092) Rev F 244
2 3 1 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 246
2 3 2 PAWL ASSY LIVEMAST DRUM (810267791) Rev C 248
PAWL, HYD CYL (81041533) Rev A 250
2 3 3 ESI DRUM 4 (810277261) Rev E 252
LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 254
2 3 4 HYD EQUIP DRUM 4 (810426831) Rev F 256
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 262
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 264
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 266
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 268
2 4 HOIST ASSY DRUM 2 AND 3 (810240191) Rev D 272
2 4 1 GEARBOX HOIST 120 5 (810240222) Rev E 274
2 4 2 HYD EQUIP DRUM 2 OR 3 (810340131) Rev K 276
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 282
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 284
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 286
2 5 HYD LINES INSTL VPC TROLLEY (810240561) Rev G 288
2 6 WINCH ASSY RIGGING (810240721) Rev B 292
2 6 1 WINCH RIGGING (810099570) Rev C 294
2 6 2 GUIDE ASSY WIRE ROPE (810280071) Rev A 300
2 6 3 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 302
2 7 DRUM ASSY MAIN (810250611) Rev G 304
2 7 1 GEAR BOX HOIST 84 7:1 RATIO (810240160) Rev D 306
2 7 2 HYD MOTOR 250CC PIS VAR B1 24V (810256240) Rev C 309
2 7 3 ROLLER ASSY DRUM #1 (81039856) Rev A 314
2 8 HYD LINES INSTL FAN COOLING (810267341) Rev F 316
2 9 HYD EQUIP ROT BED VALVES (810268821) Rev M 318
2 9 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 324
2 9 2 VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev B 326
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 328
2 9 3 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 330
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 332
2 9 4 VALVE BANK 5 BANK D07 3POS 4WAY (810247280) Rev C 334
2 9 5 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev D 336
2 9 6 HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 338
2 9 7 VALVE MANIFOLD 2 BK ASSY DO2 (810337762) Rev B 340
2 9 8 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 342
2 9 9 VALVE 1 BANK ASSY D05 (81040102) Rev B 344
2 9 10 VALVE RELIEF ASSY (81042925) Rev A 346
2 9 11 VALVE RELIEF ASSY (84019665) Rev A 348
2 10 HYD EQUIP CARBODY VALVES (810268831) Rev E 350
2 10 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 352
2 11 HYD EQUIP LIVE MAST RAISE CYL (810274381) Rev D 354
2 12 HYD EQUIP TRANSDUCER INSTL (810274411) Rev E 356
2 13 HYD LINES INSTL DRUM 2 (81027445) Rev G 358
2 13 1 FRAME HOSE STOWAGE (81041424) Rev D 362
PIN HOSE STOWAGE (81042207) Rev B 364
2 14 HYD LINES INSTL ROT BED ACCESSORIES (810274471) Rev E 366
2 14 1 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 372
2 15 HYD LINES INSTL CARBODY JACK CYL (810274481) Rev D 374
2 16 HYD LINES INSTL CARBODY (810274491) Rev D 376
2 17 HYD PIPING ASSY (81027451A) Rev F 378
2 17 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 382
2 17 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 384
2 17 3 PIN HOSE STOWAGE (81042207) Rev A 386
2 18 HYD LINE INSTL DRUM 0 (810274531) Rev C 388
2 19 HYD LINES INSTL DRUM 1 PREP (810274541) Rev G 390
2 19 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 396
2 19 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 398
2 19 3 Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 400
2 19 4 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 402
2 19 5 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 404
2 19 6 VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 406
2 19 7 PIN HOSE STOWAGE (81042207) Rev A 408
2 20 HYD LINES INSTL DRUM 6 PREP (810274551) Rev E 410
2 20 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 414
2 20 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 416
2 20 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 418
2 20 4 PIN HOSE STOWAGE (81042207) Rev A 420
2 20 5 MANIFOLD BLOCK RETURN ASSY (84020120) Rev A 422
2 21 HYD EQUIP HYD SYS FILTERS (810274591) Rev G 424
2 22 HYD LINES INSTL ACCESS LOW PRESS (810274601) Rev H 426
2 23 HYD LINES INSTL ACC HIGH PRESS (810274611) Rev G 428
2 23 1 PIN HOSE STOWAGE (81042207) Rev A 430
2 24 HOIST ASSY LUFFING (810277081) Rev E 432
2 24 1 PAWL, HYD CYL (81041533) Rev A 436
2 24 2 ESI DRUM 6 (810259471) Rev E 438
LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 440
2 24 3 HYD MOTOR 160 CC PIS EH24V (81041430) Rev C 442
2 24 4 DRUM ASSY LUFFING HOIST (810277041) Rev A 444
2 24 5 PAWL ASSY (810284644) Rev A 446
2 24 6 HYD EQUIP DRUM 6 (810345341) Rev M 448
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 454
Q DISC FITTING HYD NIP -20 CODE 62X-24 (810042800) Rev D 456
VALVE BANK 2 BK D03 2P4W 3P4W (810136400) Rev C 458
2 25 HYD LINES INSTL SWIVEL ROTATING BED (810279561) Rev E 462
2 26 HYD LINES INSTL SWING MOTOR CIRCUIT (810279571) Rev D 464
2 27 HYD LINES INSTL DRUM 1/3 (810280421) Rev D 466
2 28 HYD EQUIP VPC TROLLEY (810288801) Rev G 468
2 28 1 VALVE MANIFOLD ASSY 2 BK D03 2-3P4W AL (810136490) Rev B 470
2 28 2 VALVE BANK 2BK ASY D032-2P4W AL (810136500) Rev B 472
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 474
2 28 3 VALVE BANK 2 BANK D05 3POS 4WAY (810255720) Rev D 476
2 28 4 ENERGY CHAIN TRAY SUPPORT (810357471) Rev C 478
2 29 HYD LINES INSTL CARBODY PIN PULL BRK (810292181) Rev D 480
2 30 HYD LINES INSTL LIVE MAST CYLINDER (810293821) Rev F 484
2 31 HYD LINES INSTL LIVE MAST CYLINDER (810296331) Rev F 486
2 31 1 Q DISCON FITTING HYDR NIPPLE -12ORBX-8 (810210270) Rev B 488
2 32 HYD LINES INSTL DRUM 6 (810340161) Rev G 490
2 32 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 492
2 32 2 PIN HOSE STOWAGE (81042207) Rev A 494
2 33 HYD LINES INSTL DRUM 4 (810426841) Rev C 496
2 33 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 500
2 33 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 502
2 33 3 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 504
2 33 4 PIN HOSE STOWAGE (81042207) Rev A 506
2 34 HYDL LINES INSTL PUMP DISCH (81035571) Rev H 508
2 35 HYD LINES INSTL DRUM 1 (81035766) Rev C 510
2 35 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 512
2 35 2 PIN HOSE STOWAGE (81042207) Rev A 514
2 36 HYD LINES INSTL VPC-MAX PREP (81037248) Rev G 516
2 36 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 518
2 37 HYD LINES INSTL POWER PLANT SUCTION (81037691) Rev D 520
2 38 HYD LINES INSTL CIRC COOLER FILTER (81038067) Rev D 522
2 39 HYD LINES INSTL TANK RETURN (810382664) Rev K 524
2 39 1 MANIFOLD BLOCK 2 BAR CHECK 12 PORT (81039171) Rev A 530
2 39 2 PIN HOSE STOWAGE (81042207) Rev A 532
2 40 HYD LINES INSTAL W/O DRUM 3 (81040255) Rev A 534
2 41 HYD LINES INSTL ROTATING BED DRUM 5 (81033602) Rev D 536
3 CONTROLS, ELECTRICAL 538
3 1 FLOOR PLATE ASSY CAB (810230382) Rev B 542
3 2 CONSOLE CONTROL ASSY CAB (810245211) Rev C 544
3 2 1 CONSOLE LEFT HAND ASSY (810197471) Rev C 546
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 550
CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 552
3 2 2 CONSOLE RIGHT HAND ASSY (81037044) Rev E 554
DISPLAY CCS COLOR (84020921) Rev B 560
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 562
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 564
ESI CONSOLE RIGHT HAND (810240861) Rev D 566
ACCESSORY RADIO MODIFICATION (A032981) Rev C 568
ESI R CONSOLE RECPT (81036291) Rev C 570
3 2 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 572
3 3 ESI BOOM WIRING (810253531) Rev C 574
3 3 1 ESI BOOM TOP (810259481) Rev D 576
A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 578
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 586
3 4 ACCESSORY CAMERA MONITORS CAB (810255011) Rev D 590
3 4 1 DISPLAY MONITOR ASSY CCTV 7 LED (810244000) Rev B 592
3 5 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 594
3 6 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 596
3 7 SWITCH ROCKER TIER 4 ENGINE CAB (810258131) Rev B 598
3 8 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 600
3 9 SWITCH ROCKER CAMERA LIGHTS CAB (810258181) Rev B 602
3 10 ESI QSG12 T4F (810258861) Rev C 604
3 10 1 BRACKET FUSE PANEL (81042368) Rev B 608
3 11 ESI CAB INTERIOR WIRING (810259061) Rev B 610
3 12 ESI BOOM BUTT (810259451) Rev E 612
3 13 ESI BOOM BUTT CCTV (810259461) Rev B 614
3 14 ESI VPCMAX CAMERA EQUIP (81041958) Rev B 616
3 15 ESI CRAWLER (810261189) Rev D 618
3 16 ESI CARBODY (810261193) Rev G 620
3 17 ESI BED CAMERAS (810261201) Rev C 622
3 18 ESI VPC WIRING (810282121) Rev F 624
3 18 1 ESI VPC MOUNTING (810286701) Rev E 628
3 18 2 LIMIT SWITCH ASSY VPC (810293291) Rev H 630
LIMIT SWITCH SUBASSY (810238652) Rev C 632
LIMIT SWITCH SUBASSY (810238652) Rev C 634
3 19 ESI RCL LIGHT (810282471) Rev G 636
3 20 ESI A2B WEIGHT RIGGING (810293841) Rev A 638
3 21 ESI 12M INSERT (810338541) Rev B 640
3 22 ESI ROTATING BED (810342821) Rev E 642
3 22 1 ESI CAB EXTERIOR WIRING (810291141) Rev B 648
3 22 2 ESI MOUNTING ASSEMBLY (810328761) Rev E 650
LIMIT SWITCH SUBASSY (810238652) Rev C 656
JUNCTION BOX DC LOAD CENTER (810246890) Rev J 658
PANEL ELEC BATTERY DISCONNECT (810273621) Rev B 662
KIT BASE/REMOTE 2 4 GHZ (81029825) Rev A 664
3 22 3 ESI SERVICE LIGHTS (81038809) Rev A 666
LIGHT SERVICE LIGHT ASSY (81038813) Rev B 668
3 23 ENCODER ASSY VPC POSITION (81040002) Rev A 670
3 24 ESI VPC-MAX PREP (81041072) Rev D 672
3 24 1 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 674
3 24 2 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 676
3 24 3 LIMIT SWITCH SUBASSY 90 DEG CORD GRIP (810245252) Rev A 678
3 25 ESI 12M INSERT CCTV (81041734) Rev A 680
3 26 ESI UPPER BOOM POINT (81034286) Rev B 682
3 26 1 SWITCH A2B DEVICE (810245682) Rev A 684
LEVER ASSY (1770804) Rev C 686
LIMIT SWITCH SUBASSY (810238652) Rev C 688
3 27 ESI CCTV DRUM 6 (81041880) Rev A 690
3 28 ESI BOOM TOP CAM PREP (81041916) Rev B 692
4 POWER PLANT 694
4 1 ENCLOSURE ASSEMBLY POWER PLANT (81026650) Rev H 696
4 1 1 COVER ASSY ENCLOSURE (810324152) Rev C 698
4 1 2 LANYARD ASSY PIN (810293652) Rev B 700
4 1 3 PANEL POWER PLANT ENCL (810318962) Rev D 702
4 1 4 PANEL ENCL ASSY POWER PLANT (810318992) Rev D 704
4 1 5 PANEL POWER PLANT ENCL (810319022) Rev D 706
4 1 6 COVER ASSY ENCLOSURE (81042535) Rev B 708
4 1 7 COVER ASSY ENCLOSURE (81042536) Rev B 710
4 2 POWERTRAIN QSG12 TIER 4F (810239601) Rev E 712
4 2 1 ENGINE 450 HP QSG T4F (81023966) Rev D 716
4 2 2 GEAR BOX ASSY 450 HP (810248891) Rev F 718
HYD PUMP OL GEAR 19 6CC L (810247210) Rev E 720
PUMP HYD PIS 165CC EH24V (810247220) Rev F 722
PUMP HYD CL PIS VAR 100CC (810247230) Rev C 726
4 2 3 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 732
4 2 4 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 734
CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 738
4 3 EXHAUST SYST QSG12 TIER 4 FINAL (810239621) Rev G 740
4 4 AIR CLEANER INSTL 450 HP CUMMINS (810239681) Rev F 742
4 4 1 COVER AIR CLEANER ENCL (810333972) Rev E 744
4 5 COOLER ASSY 450 HP (810239701) Rev E 746
4 5 1 PANEL ENCL ASSY COOLER BTM (810295572) Rev B 752
4 5 2 PANEL ENCL ASSY COOLER BTM (810295582) Rev B 754
4 5 3 PANEL ENCL ASSY COOLER BTM (810295592) Rev B 756
4 6 FUEL CIRCUIT 450 HP CUMMINS (810239721) Rev D 758
4 6 1 FUEL CIRCUIT APU STANDARD (81041516) Rev A 760
4 7 BATTERY CUMMINS QSG12 INSTL (810239731) Rev B 762
4 8 HVAC 450 HP CUMMINS (810239741) Rev G 764
4 8 1 AIR COND ASSY KIT OUTSIDE CAB (810287752) Rev D 768
4 9 EQUALIZER (810266481) Rev F 770
4 9 1 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev B 772
4 10 EXHAUST SYST DEF SYSTEM INSTL (810274191) Rev F 774
4 11 CLUTCH RELEASE ASSY (810284101) Rev C 778
4 12 TANK FUEL INSTALLATION (810284341) Rev E 780
4 13 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097353) Rev FA 782
4 14 DECAL ASSY FOR TIER 4F ENGINE (EN) (810340487) Rev E 784
5 LOWERWORKS 785
5 1 CARBODY ASSY (810239542) Rev B 788
5 2 SWIVEL MOUNTING PLATE ASSY (810240341) Rev C 790
5 2 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 792
5 3 CRAWLER ASSY DRIVE (810240419) Rev E 794
5 4 PLATFORM CARBODY (810269911) Rev E 796
5 5 SHOE CRAWLER 48 INCH ASSY (810287679) Rev B 798
5 6 CARBODY HYDRAZORB INSTALL (810288171) Rev C 800
5 7 CRAWLER ASSEMBLY (810311609) Rev E 802
5 7 1 ROLLER ASSY CRAWLER INTER (810240480) Rev B 806
5 7 2 ROLLER IDLER ASSY CRAWLER TOP (810328294) Rev A 808
5 7 3 COVER ASSY INTERMEDIATE ROLLER (810309632) Rev A 810
5 8 CRAWLER GREASE GUARD ASSY (810329249) Rev B 812
5 9 CRAWLER GREASE PIPING ASSY (810339119) Rev B 814
5 9 1 VALVE ASSY 12 BANK (A067180) Rev A 818
5 9 2 VALVE ASSY 12 BANK (A067180) Rev A 820
5 9 3 PUMP GREASE 24VDC/2 0 A (810268840) Rev C 822
5 9 4 VALVE ASSY 6 BANK 125 NPTF (810268890) Rev A 824
5 9 5 VALVE ASSY 12 BANK 125 NPTF (810349820) Rev A 826
5 10 JACK CYL ASSY LOWERWORKS (810279721) Rev A 828
5 10 1 OUTRIGGER PAD ASSY (81040882) Rev A 830
5 11 DECAL ASSY FOR CARBODY JACKS (EN) (810340483) Rev E 832
6 ATTACHMENTS 833
6 1 INDICATOR BOOM FLANGE (1687792) Rev FA 836
6 2 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 838
6 3 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 840
6 4 MAST RAISING ASSY, LIVE (810239861) Rev B 842
6 4 1 CYL HYD 6 00 BORE X 60 00 STROKE (A055540) Rev A 844
6 5 MAST ASSY LIVE MAST (810239871) Rev J 846
6 5 1 STRAP ASSY LIVE MAST 1 0 M (81042537) Rev A 850
6 5 2 SHEAVE ASSY 605 0 26 NYLON (810258220) Rev B 852
6 6 BOOM STOP ASSY #500 (810256531) Rev A 854
6 7 TOP ASSY #500, 10 0 M (810277191) Rev G 856
6 8 POINT #500, LOWER ASSY (810277361) Rev D 860
6 9 GUIDE WIRE ROPE ASSY (810277671) Rev G 862
6 9 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 864
6 9 2 SHEAVE SPEED SENSOR PREP (810315121) Rev A 866
6 9 3 ESI WIRE ROPE GUIDE (81042564) Rev A 868
6 10 INSERT ASSY 12M H #500 (810278031) Rev F 870
6 11 INSERT ASSY 12M #500 (810278081) Rev C 872
6 12 INSERT ASSY 12M EQ M #500 (81027811) Rev B 874
6 13 INSERT ASSY 12M #500 L (810278141) Rev B 876
6 14 INSERT ASSY #500 12M W/SUSP (810278171) Rev C 878
6 15 INSERT ASSY 6M #500 (810278201) Rev B 880
6 16 CATWALK #500 12M M INSERT (810279001) Rev B 882
6 17 GUIDE ASSY DRUM 6 UPPER (810279461) Rev A 884
6 17 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 886
6 18 GUIDE ASSY DRUM 6 LOWER (810279491) Rev A 888
6 18 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 890
6 19 BUTT ASSY #500 8 00 M (810280361) Rev D 892
6 20 PIN PULLER MAST & EQUALIZER (81028313) Rev B 894
6 20 1 CYLINDER HYDR LIVE MAST PIN PULLER (81032872) Rev C 896
6 21 HINGE ASSY EQUAL AND MAST (810283141) Rev F 898
6 22 MAST EQ & DRUM ASSY (810283151) Rev D 900
6 22 1 SOCKET/WEDGE ASSY 1 00 (6462460) Rev C 902
6 23 GUIDE ASSY DRUM 2,3 LOWER (810290221) Rev B 904
6 23 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 906
6 24 CATWALK ASSY #500, BOOM TOP (810290361) Rev B 908
6 25 INSERT LUFF JIB PREP-12M (810295371) Rev B 910
6 26 CATWALK ASSY #500, 8 0 M BOOM BUTT (810295781) Rev C 912
6 27 GUIDE ASSY DRUMS 2, 3 & 6 (810296271) Rev A 914
6 28 GUIDE ASSY DRUM 2, 3 UPPER (810296281) Rev B 916
6 28 1 SHEAVE ASSY 28MM DIA (810258190) Rev A 918
6 29 CATWALK ASSY #500 12M HEAVY (810300071) Rev A 920
6 30 INSERT LJ PREP-12M HEAVY (810300081) Rev C 922
6 30 1 SHEAVE ASSY RIGGING WINCH (A120121) Rev C 924
6 31 CATWALK ASSY #500 6M INSERT (810312801) Rev A 926
6 32 INSERT LJ PREP-6M MEDIUM (810316261) Rev A 928
6 33 CATWALK ASSY #500 12M W/SUSP (810319501) Rev A 930
6 34 SHEAVE ASSY #500 LWR PT DE (810347941) Rev B 932
6 34 1 SHEAVE ASSY #500 DEAD END (84028414) Rev A 934
LINK DEAD END ASSY (810289324) Rev A 936
6 35 SHEAVE ASSY #500 LOWER PNT (810347951) Rev B 938
6 35 1 SHEAVE BANK ASSY #500 LOWER POINT (810277662) Rev A 940
6 36 INSERT LJ PREP 12M MED W/EQ (81036541) Rev A 942
6 37 CATWALK #500 12M MED W/EQ (81036544) Rev A 944
6 38 KIT SELF ASSY RIGGING (81038439) Rev B 946
6 39 UPPER POINT ASSY FRAME (810297691) Rev D 948
6 40 BOOM POINT UPPER FRAME ASSY 32MM SHEAVE (810297696) Rev C 950
6 40 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 952
6 41 ROLLER ASSY BOOM POINT UPPER FRAME (81036285) Rev E 954
6 42 SOCKET BOOM POINT (81036334) Rev A 956
6 42 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev D 958
6 43 LINK BOOM POINT (81036330) Rev A 960
6 44 MAST SUPPORT ASSY (81039609) Rev D 962
6 44 1 HINGE SUPPORT ASSY (81040796) Rev C 964
6 45 DECAL ASSY FOR INSERT W/EQUALIZER (EN) (810340486) Rev E 966
6 46 DECAL ASSY FOR TYPICAL INSERT (EN) (810340488) Rev E 967
6 47 DECAL ASSY INSERT SHIPMENT (81042560) Rev D 968
6 48 TOP 10 0 M LUFF JIB PREP (81042719) Rev A 970
7 Recommended Spare Parts List 972
Part Number Index 974
0 974
1 974
2 975
3 976
4 976
5 979
6 981
7 983
8 996
9 1028
A 1031
Part Name Index 1038
1 1038
2 1038
3 1038
4 1038
5 1038
9 1038
A 1038
B 1038
C 1044
D 1049
E 1051
F 1053
G 1061
H 1062
I 1072
J 1073
K 1073
L 1073
M 1075
N 1076
O 1078
P 1078
Q 1085
R 1086
S 1088
T 1094
U 1098
V 1099
W 1100
Y 1101