Manitowoc Crane MLC650 Parts Manual 604727 – PDF DOWNLOAD

Manitowoc Crane MLC650 Parts Manual 604727 – PDF DOWNLOAD

The Manitowoc Crane MLC650 Parts Manual (604727) in PDF format is a detailed resource for identifying and ordering replacement parts. Download for comprehensive information on components, aiding effective maintenance and repairs for the MLC650 crane model.

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Manitowoc Crane MLC650 Parts Manual 604727 – PDF DOWNLOAD

Language : English
Pages : 1292
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC650 Parts Manual 604727 – PDF DOWNLOAD

MLC650 ‒ Parts Manual ‒ 1
Content List 7
1 ROTATING STRUCTURE 19
1 1 PLATFORM ASSY GENERAL (810276991) Rev D 22
1 1 1 PLATFORM ASSY CARBODY (81038176) Rev A 24
STRUT ASSY CARBODY PLATFORM (81038154) Rev B 26
LADDER ASSY CARBODY (81038486) Rev A 30
1 1 2 PLATFORM ASSY ROT BED (810290992) Rev B 34
LANYARD ASSY PIN (810293652) Rev B 36
1 1 3 PLATFORM ASSY REAR ROT BED LH (810292622) Rev B 38
LANYARD ASSY PIN (810293652) Rev B 40
1 1 4 PLATFORM ASSY REAR ROT BED RH (810292632) Rev B 42
LANYARD ASSY PIN (810293652) Rev B 44
1 1 5 PLATFORM ASSY 2469 X 1044 CAB REAR (810294972) Rev B 46
LANYARD ASSY PIN (810293652) Rev B 48
1 1 6 LANYARD ASSY PIN (810293652) Rev B 50
1 1 7 LADDER ASSY CAB REAR (810294952) Rev B 52
LANYARD ASSY PIN (810293652) Rev B 54
1 1 8 HANDRAIL ASSY ROT BED FRONT RH (810299471) Rev B 56
1 1 9 HANDRAIL ASSY ROT BED LH FRONT (810299531) Rev A 58
1 2 CWT TRAY ASSY VPC S/2 W/10T FAB BOX ZINC (810181403Z) Rev B 60
1 3 CAB MOUNTING ASSY ZINC RICH 00MAPI001 (810191411Z) Rev E 62
1 3 1 CYL HYD 3 00 BORE X 4 06 STROKE (810106720) Rev A 68
SEAL KIT, CYLINDER (3856245) 70
1 3 2 CAB ASSY 24V CANBUS ZINC PRIMER (810219121Z) Rev G 72
CAB ASSY ZINC RICH PRIMER (810243540) Rev C 76
1 3 3 PLATFORM ASSY INSTALLATION CAB SIDE (810297791) Rev B 110
PLATFORM ASSY 2185 MM X 609 MM CAB (810292711) Rev A 112
1 4 CWT TRAY ASSY VPC ZINC RICH PRIMER (810221811Z) Rev J 116
1 4 1 ROLLER ASSY ZINC RICH 00MAPI001 (810152201Z) Rev D 120
1 4 2 PIPING HYD ASSY VPC TRAY ZINC (810224852Z) Rev L 122
VALVE ASSY 1 BANK D03 ALUMINUM (810287041) Rev B 128
1 4 3 ESI CWT TRAY VPC ZINC (810241911Z) Rev E 132
LIGHT ASSY VPC WARNING INDICATOR (810289450) Rev B 134
1 4 4 CHAIN ASSY (810295091) Rev A 136
1 5 SEAT ASSY CAB (810223731) Rev A 138
1 5 1 SEAT OPERATORS (810116140) Rev FA 140
1 6 PINPULLER ROTATE BED REAR (810235811Z) Rev B 142
1 7 GEAR RACK ASSY ROTATING BED (81037083) Rev B 144
1 8 WEAR PAD VPC ZINC EPOXY PRIMER (810255321Z) Rev G 146
1 9 PINPULLER ASSY SELF ERECT UPPRWORK INSTL (810271191) Rev C 148
1 9 1 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 150
1 9 2 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 152
1 10 LINK ASSY ROTATING BED ALIGNMENT (810272302) Rev B 154
1 11 PLATFORM ASSY ROTATING BED (810273393) Rev E 156
1 11 1 PLATFORM ASSY ROT BED LH (810291222) Rev C 158
LANYARD ASSY PIN (810293652) Rev B 160
1 11 2 PLATFORM ASSY ROT BED LH (810291942) Rev B 162
LANYARD ASSY PIN (810293652) Rev B 164
1 11 3 PLATFORM ASSY BED REAR LH (81039774) Rev B 166
PLATFORM ASSY BED REAR LH (81039775) Rev A 168
LANYARD ASSY PIN (810293652) Rev B 170
1 11 4 PLATFORM ASSY ROTATING BED RIGHT (810292722) Rev B 172
LANYARD ASSY PIN (810293652) Rev B 174
1 11 5 LANYARD ASSY PIN (810293652) Rev B 176
1 11 6 PLATFORM ASSY BED REAR RH INSTL (81040458) Rev B 178
PLATFORM ASSY BED REAR RH (81040014) Rev A 180
LANYARD ASSY PIN (810293652) Rev B 182
1 12 PARTS BOX ASSY (810284678) Rev E 184
1 12 1 PIPING HYD ASSY HOSE DOUBLE W/QD’S 40 FT (810307552) Rev A 186
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 188
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 190
1 12 2 PINPULLER ASSY HAND HELD (810307562) Rev A 192
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 194
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 196
CYL HYD 57 2 X 370 X 250BAR (810276620) Rev C 198
SHAFT COUPLING PINPULLER ASSY (810280802) Rev B 200
1 13 PARTS BOX ASSY ZINC (810284679Z) Rev E 202
1 13 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 204
1 13 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 206
1 14 HANDRAIL ASSY CAB (810284841) Rev B 208
1 15 GUIDE ASSY ROTATE BED VPC/MAX ZINC (810288981Z) Rev G 210
1 15 1 LINK CONNECTING VPC ACTUATOR ASSY (810223472) Rev A 212
1 15 2 SLIDE ASSY ZINC RICH 00MAPI001 (81037523Z) Rev A 214
1 15 3 HYD LINES INSTL ROTATING BED VPC (810290571) Rev E 216
CHAIN ROTATING BED ASSY (810287340) Rev D 218
1 15 4 PIN HOSE STOWAGE (81042207) Rev B 220
1 16 ENCLOSURE ZINC RICH 00MAPI001 (810297181Z) Rev A 222
1 17 BEAM ASSY ZINC RICH 00MAPI001 (810311711Z) Rev A 224
1 18 LINK ASSY STOWAGE (810335671) Rev A 226
1 19 DRUM ASSY #3 WHIP LINE PREP (81036848) Rev A 228
1 19 1 HYD LINES INSTL DRUM 3 PREP (810271231) Rev K 230
Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 234
Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 236
PIN HOSE STOWAGE (81042207) Rev A 238
1 20 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 240
1 21 PIN ASSY VPC MAX PREP ZINC RICH (81040138Z) Rev B 242
1 22 DECAL ASSY (81034047) Rev J 244
1 22 1 NAMEPLATE & DECAL ASSY, HANDRAIL (810302381) Rev FB 247
1 23 DECAL ASSY SHIP & TIE DOWN (81042346) Rev B 248
1 24 LINK ASSY DEAD END DRUM 1 PREP ZINC (81042356Z) Rev A 250
1 24 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev E 252
2 UPPERWORKS MACHINERY 254
2 1 DRUM LIVE MAST HOIST ASSY ZINC (810191481Z) Rev A 257
2 1 1 DRUM ASSY LIVE MAST HOIST 32MM ROPE ZINC (810193181Z) Rev E 260
HYD MOTOR PISTON VAR 160/44 CC/RE (810221140) Rev C 262
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810353922) Rev A 264
GUARD ASSY DRUM PLASTIC (810353962) Rev B 266
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810353942) Rev A 268
GEAR BOX PLANETARY, 234 7:1 RATIO (810234252) Rev E 270
BREATHER ASSY (84028201) Rev A 274
2 1 2 PAWL ASSY ZINC RICH 00MAPI001 (810211291Z) Rev A 276
CYL HYD 1 5 BORE X2 375 STROKE DBL ACT (3855980) Rev FA 278
2 1 3 ESI DRUM 4 ZINC (810245621Z) Rev H 280
LIMIT SWITCH SUBASSY (810238652) Rev C 282
2 1 4 PIPING HYD LIVE MAST HOIST DRUM 4 ZINC (810280151Z) Rev K 284
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 292
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 294
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 296
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 298
MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 300
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 302
VALVE MANIFOLD ASSY 1 BK D03 2-3P4W AL (810279320) Rev A 304
2 2 DRUM ASSY ZINC RICH 00MAPI001 (810191491Z) Rev D 306
2 2 1 ROLLER PRESSURE ASSY ZINC WHIP HOIST (810211041Z) Rev B 308
ARM ZINC RICH 00MAPI001 (810211050) Rev A 310
LINK ASSY ZINC RICH PRIMER (810258790) Rev A 312
2 2 2 PIPING HYD ASSY WHIP HOIST DRUM 3 (810271451) Rev F 314
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 318
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 320
MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 322
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 324
2 3 DRUM ASSY MAIN HOIST ZINC RICH (810193861Z) Rev H 326
2 3 1 MOTOR HYD PISTON VAR 160/88 CC/RE (810239060) Rev B 328
2 3 2 GEAR BOX PLANETARY, 103 0:1 RATIO (810245240) Rev D 330
2 3 3 GUARD ASSY DRUM PLASTIC WITH CUTOUT (810342510) Rev C 332
2 3 4 GUARD ASSY DRUM PLASTIC (810342520) Rev C 334
2 3 5 BREATHER ASSY (84028201) Rev A 336
2 4 JACK CYL ASSY UPPERWORKS ZINC PRIMER (810201581Z) Rev D 338
2 4 1 OUTRIGGER PAD SUBASSY 30 5 (A059691) Rev D 340
2 5 SLEWING DRIVE ASSY (810202061) Rev E 342
2 5 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 344
SEAL KIT OVERHAUL (5364675) 346
2 6 PIPING HYD ASSY ADAPTER FRAME ZINC (810207201Z) Rev K 348
2 6 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 356
2 7 DRUM ASSY WHIP LINE HOIST 28MM ROPE ZINC (810211011Z) Rev E 358
2 7 1 MOTOR HYD PISTON VAR 160/88 CC/RE (810239060) Rev B 360
2 7 2 GEAR BOX PLANETARY, 103 0:1 RATIO (810245240) Rev D 362
2 7 3 GUARD ASSY DRUM PLASTIC WITH CUTOUT (810354002) Rev A 364
2 7 4 GUARD ASSY DRUM PLASTIC (810354042) Rev A 366
2 7 5 BREATHER ASSY (84028201) Rev A 368
2 8 HYD LINE INSTALL ZINC PRIMER (810217871Z) Rev R 370
2 8 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 380
2 8 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 382
2 8 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 384
2 8 4 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 386
2 8 5 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 388
2 8 6 VALVE ASSY DIVERTER (810269971) Rev C 390
HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 392
2 8 7 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 394
2 8 8 PIN HOSE STOWAGE (81042207) Rev A 396
2 9 HYD LINES INSTL BOOM BUTT ZINC (810223491Z) Rev D 398
2 9 1 MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 404
2 9 2 VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 406
2 9 3 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 408
2 9 4 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 410
2 10 PIPING HYD ASSY POWER PLANT SUCTION (810240781) Rev F 412
2 11 PIPING HYD ASSY VPC MAXER SWING PREP ZC (810261361Z) Rev B 414
2 12 HYD LINES INSTL W/O CARBODY JACKS (810261391) Rev C 416
2 13 DRIVE SWING ASSY VPC-MAX 3RD DRIVE (81026553) Rev A 420
2 13 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 422
SEAL KIT OVERHAUL (5364675) 424
2 14 HYD LINES INSTL DRUM 0 ROT BED PREP (81027114) Rev D 426
2 15 HYD LINES INSTL DRUM 6 ROT BED PREP (810271151) Rev F 428
2 15 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 430
2 15 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 432
2 16 HYD LINES INSTL DRUM 2 ROT BED PREP (810271171) Rev G 434
2 17 HYD LINES INSTL VPC-MAX PREP ZINC PRIMER (810273341Z) Rev K 436
2 17 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 442
2 17 2 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 444
2 18 HYD ASSY INSTL LIVE MAST (810285341) Rev E 446
2 18 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 450
2 18 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 452
2 19 HYD LINES INSTL DRUM2 PREP BOOM BUTT (810286962) Rev E 454
2 19 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 458
2 19 2 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 460
2 20 HYD LINES INSTALL DRUM 6 PREP (810288122) Rev H 462
2 20 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 466
2 20 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 468
2 20 3 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 470
2 20 4 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 472
2 20 5 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 474
2 21 CYL HYD ASSY SELFERECT LIVEMAST INS ZINC (810288131Z) Rev F 476
2 21 1 CYL HYD SELF ASSY (810271650) Rev C 478
2 21 2 PIPING HYD ASSY SELF-ERECT LIVE MAST (810288141) Rev C 480
2 22 PIPING HYDR ASSY ROTATING BED JACKING (81037352) Rev B 482
2 23 PIPING HYD ASSY ZINC RICH (81037479Z) Rev A 485
2 24 HYD LINES ASSY ROT BED ACCESS ZINC PRIME (81037480Z) Rev E 492
2 25 PIPING HYDR ASSY TRANSDUCER MANIFOLD (81037594) Rev C 496
2 25 1 MANIFOLD TRANSDUCER AND DIAG (81037074) Rev D 498
2 26 PIPING HYD ASSY FAN T4 (81036814) Rev B 500
3 CONTROLS, ELECTRICAL 502
3 1 ESI CAMERA BED ZINC PRIMER (810253921Z) Rev E 506
3 2 ESI CAMERA BUTT ZINC PRIMER (810254951Z) Rev B 508
3 3 ESI CAMERA BOOM INSERT ZINC PRIMER (810254981Z) Rev D 510
3 4 ACCESSORY CAMERA MONITORS CAB (810255011) Rev D 512
3 4 1 DISPLAY MONITOR ASSY CCTV 7 LED DDIN (810244000) Rev B 514
3 5 SWITCH ROCKER CAMERA LIGHTS CAB (810258181) Rev B 516
3 6 AIR COND ASSY APU (81036069) Rev E 518
3 7 SWITCH AUX POWER UNIT CAB (81037054) Rev B 520
3 8 ESI APU PREP ZINC (81041150Z) Rev C 522
3 8 1 JUNCTION BOX ASSY APU DC (81040179) Rev A 524
3 9 ESI 12M INSERT CCTV (81041718) Rev A 526
3 10 CAMERA ASSY CCTV W/BRACKET ZINC (81041871Z) Rev A 528
3 11 ESI BOOM TOP CAM PREP (81042158) Rev B 530
3 12 ELEC PWR PLT ZINC RICH 00MAPI001 (810192971Z) Rev D 532
3 12 1 BRACKET ZINC RICH PRIMER (81041377Z) Rev B 536
3 13 FLOOR PLATE ASSY CAB (810230382) Rev B 538
3 14 ESI BOOM BUTT ZINC (810233711Z) Rev F 540
3 15 ESI ROTATING BED (81037025) Rev K 542
3 15 1 ESI CAB EXTERIOR WIRING (81019869) Rev C 546
3 15 2 ESI ROTATING BED MOUNT (81037027) Rev H 548
SWITCH BOOM STOP ASSY (810244811) Rev D 554
PANEL ELEC BATTERY DISCONNECT (810273621) Rev B 562
LIMIT SWITCH ASSY (810285121) Rev J 564
ESI CAN RECEPTACLE MOUNT (810341211) Rev A 572
KIT BASE/REMOTE 2400 MHZ 250 KBPS (810273220) Rev D 574
JUNCTION BOX DC LOAD CENTER (84027884) Rev C 576
3 15 3 ESI SERVICE LIGHTS (81040940) Rev B 580
LIGHT SERVICE LIGHT ASSY (81038813) Rev B 582
3 16 ELEC SYST ZINC RICH PRIMER (810242161Z) Rev E 584
3 17 CONSOLE CONTROL ASSY CAB (810245211) Rev C 586
3 17 1 CONSOLE LEFT HAND ASSY (810197471) Rev D 588
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 592
CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 594
3 17 2 CONSOLE RIGHT HAND ASSY (81037044) Rev E 596
DISPLAY CCS COLOR (84020921) Rev B 602
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 604
ESI CONSOLE RIGHT HAND (810240861) Rev D 606
ACCESSORY RADIO MODIFICATION (A032981) Rev C 608
ESI R CONSOLE RECPT (81036291) Rev C 610
3 17 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 612
3 18 ESI DRUM 3 (810245352) Rev D 614
3 19 SWITCH ROCKER DRUM 2 CAB (810258071) Rev B 616
3 20 SWITCH ROCKER DRUM 3 CAB (810258081) Rev B 618
3 21 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 620
3 22 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 622
3 23 SWITCH ROCKER TIER 4 ENGINE CAB (810258131) Rev B 624
3 24 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 626
3 25 ESI CAB INTERIOR WIRING (810259061) Rev B 628
3 26 ESI CARBODY ZINC PRIMER (810259091Z) Rev F 630
3 27 ESI CRAWLER (810259101) Rev C 632
3 28 ESI LIVE MAST (81026040) Rev H 634
3 29 ESI BOOM TOP WRG (810263661) Rev E 636
3 29 1 ESI BOOM TOP MTG (810245721) Rev G 638
A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 642
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 650
3 30 ESI UPPER WORKS JACKING (810268201) Rev C 654
3 31 ESI 1M BOOM CAP WIRING (810271801) Rev D 656
3 31 1 ESI 1 METER BOOM CAP MTG (810271811) Rev C 658
A2B DEVICE MOD TWO SPRINGS (84019147) Rev A 660
3 32 ESI RCL LIGHT ZINC PRIMER (810282471Z) Rev H 668
3 33 ESI EXT UPPER PINT WRG (810313231) Rev B 670
3 33 1 ESI EXT UPPER POINT MTG (810313241) Rev C 672
A2B DEVICE BLOCK UP LIMIT (810245682) Rev A 674
SWITCH A2B DEVICE (810245702) Rev A 680
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 686
3 34 ESI 12M INSERT (810338531) Rev B 690
3 35 ESI VPC MAX ROT BED PREP ZINC (81036743Z) Rev G 692
3 35 1 LIMIT SWITCH SUBASSY (810238652) Rev C 694
3 35 2 LIMIT SWITCH SUBASSY (810238652) Rev C 696
3 35 3 LIMIT SWITCH SUBASSY (810238652) Rev C 698
3 35 4 LIMIT SWITCH SUBASSY (810238652) Rev C 700
3 36 ESI UPPER BOOM POINT ZINC (81034286Z) Rev B 702
3 36 1 A2B DEVICE ZINC RICH (810245680) Rev A 704
LIMIT SWITCH SUBASSY (810238652) Rev C 706
4 POWER PLANT 708
4 1 GENERATOR ASSY ZINC PRIMER (81036067Z) Rev B 710
4 2 HEATER ASSY APU ZINC RICH (81036068Z) Rev D 712
4 3 FUEL CIRCUIT APU (81036070) Rev C 714
4 4 ENCLOSURE ASSY T3 & T4 POWER PLANT (810272472) Rev C 716
4 4 1 PANEL ENCL ASSY (810276642) Rev B 718
4 4 2 PANEL ENCL ASSY (810276672) Rev C 720
4 4 3 COVER ENCLOSURE PANEL (810302522) Rev B 722
4 4 4 PANEL ENCL ASSY (810312562) Rev C 724
4 5 POWERTRAIN QSX15 TIER 4F (810192891) Rev G 726
4 5 1 ENGINE CUMMINS QSX15 T4F (81019290) Rev E 730
4 5 2 GEARBOX ASSY 600 HP (810192911) Rev F 732
PUMP HYD VARIABLE 100 CC/REV (810120620) Rev B 734
PUMP HYDR PISTON VAR 130 CC/REV DISP (810120640) Rev C 744
PUMP HYD PISTON VARIABLE 100 CC/REV (810238630) Rev C 754
4 5 3 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 764
CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 768
4 6 EXHAUST ASSY QSX15 TIER 4 FINAL (810192931) Rev C 770
4 7 BATTERY ASSY QSX15 (810192951) Rev C 774
4 8 FUEL CIRCUIT QSX15 TIER 4 600HP (810192961) Rev D 776
4 9 COOLER INSTL QSX15 TIER 4 FINAL (810192981) Rev D 779
4 10 HVAC QSX15 (810193101) Rev J 783
4 10 1 AIR COND KIT OUTSIDE CAB (810246101) Rev F 786
4 11 CLUTCH RELEASE ASSY T3&4 ZINC RICH (810222841Z) Rev B 788
4 12 TANK FUEL ASSY ZINC RICH 00MAPI001 (810257031Z) Rev C 792
4 12 1 TANK FUEL ASSY (810224620) Rev E 794
FILLER FUEL ASSY VENTED W/10 MICR FIL (810182880) Rev D 796
4 12 2 FRAME ASSY ZINC RICH (810272431Z) Rev B 798
4 13 TANK HYD INSTALL ZINC RICH 00MAPI001 (810287261Z) Rev B 800
4 13 1 TANK HYD ASSY ZINC RICH 00MAPI001 (810239030Z) Rev P 802
BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 806
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 808
4 14 EXHAUST ASSY DEF SYS INSTL ZINC RICH (810310621Z) Rev E 810
4 14 1 MANIFOLD ASSY DEF COOLANT (810219310) Rev A 814
4 15 INTAKE ASSY QSX15 TIER 4 FINAL (810310631) Rev D 816
4 15 1 AIR CLEANER (810264100) Rev B 818
5 LOWERWORKS 820
5 1 CARBODY ASSY LOWERWORKS JACKING ZINC (81022609Z) Rev C 822
5 2 CRAWLER ASSY ZINC RICH (81018142AZ) Rev H 824
5 2 1 ROLLER IDLER CRAWLER TOP ASSY (810189414) Rev A 828
5 2 2 ROLLER INTERMEDIATE ASSY CRAWLER (810194144) Rev A 830
5 2 3 ROLLER ASSY FRONT (A044794) Rev B 832
5 3 CRAWLER ASSY OPT 2 80 PADS (810181423) Rev E 834
5 4 CRAWLER ASSY CHAIN SLINGS (810181426) Rev E 836
5 5 CRAWLER DRIVE ASSY ZINC RICH (81018581AZ) Rev D 838
5 5 1 DRIVE SHAFT ASSY W/DISCONNECT (810247100) Rev C 840
5 6 CARBODY ASSY ZINC RICH 00MAPI001 (810191113Z) Rev M 842
5 6 1 GEAR BOX DUAL INPUT OIL USHED BRAKES (810222460) Rev C 844
5 6 2 HYD MOTOR 160-42CC PISTON (81041396) Rev A 846
5 7 CRAWLER ASSY GREASE PIPING (81019884A) Rev D 848
5 7 1 PUMP GREASE 24VDC/2 0A (810242020) Rev C 850
5 7 2 VALVE ASSY 16 BANK 125 NPTF (810243530) Rev B 852
5 8 PIPING HYDR ASSY CARBODY (810207211) Rev F 854
5 9 PINPULLER ASSY ADPTR FRAME FRONT ZINC (810235821Z) Rev A 858
5 9 1 HYD CYL FRONT PINPULLER FEMALE (810262850) Rev D 860
5 10 UNION JOINT ROTATING MOUNTING ASSY ZINC (810238291Z) Rev B 862
5 10 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 864
5 11 GREASE PIPING ASSY TURNTABLE BEARING (810242001) Rev B 866
5 11 1 PUMP GREASE 24VDC/2 0A (810260460) Rev C 870
5 11 2 VALVE ASSY 6 BANK (A067160) Rev A 872
5 11 3 VALVE ASSY 12 BANK (A067180) Rev A 874
5 11 4 VALVE ASSY 16 BANK 125 NPTF (A070050) Rev A 876
5 12 PINPULLER ASSY CARBODY-CRAWLER ZINC (810259292Z) Rev D 878
5 12 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 880
5 13 CRAWLER TENSIONING ASSY (81026363A) Rev D 882
5 14 CRAWLER GREASE GUARD ASSY ZINC RICH (81031503AZ) Rev B 884
5 15 PEDESTAL CARBODY ASSY ZINC (A056141Z) Rev C 886
6 ATTACHMENTS 888
6 1 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 894
6 2 INDICATOR BOOM FLANGE ZINC RICH EPOXY (1687791Z) Rev FA 896
6 3 BOOM #680 LADDER STORAGE ZINC RICH (810040241Z) Rev B 898
6 4 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 900
6 5 POINT ASSY EXT UPPER #58WA (810099781) Rev J 902
6 6 POINT ASSY EXT UPPER W/SEALED SHEAVES (81009978B) Rev J 906
6 6 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 908
6 6 2 SHEAVE 1 25 DIA RP X 30 0 OD X 8 0 ID (6315240) Rev B 910
BEARING KIT (9970220002) 912
6 7 MAST/BACKHITCH ASSY ZINC RICH 00MAPI001 (810191421Z) Rev L 914
6 7 1 CYL HYD MAST RAISING (81038777) Rev B 918
6 8 MAST/BACKHITCH ASSY W/BRIDON ROPE (810191423) Rev L 920
6 9 BUTT 6 0 M #680 ASSY ZINC RICH PRIMER (810203031Z) Rev D 922
6 9 1 BUTT MACHINING ZINC RICH 00MAPI001 (810203040) Rev B 924
6 10 INSERT 4 0 M #680 ASSY ZINC RICH (810203061Z) Rev F 926
6 11 INSERT 12 0 M #680 HEAVY ASSY (810204241Z) Rev F 928
6 12 INSERT 6 0 M #680 HEAVY ZINC RICH (810204271Z) Rev F 930
6 13 INSERT 6 0 M ASSY ZINC PRIMER (810212041Z) Rev C 932
6 14 INSERT 12 0 M #680/#681 ASSY ZINC RICH (810213101Z) Rev D 934
6 15 TRANSITION INSERT ASSY #681/682, 6M (810217141) Rev C 938
6 16 GUIDE WIRE ROPE ZINC RICH PRIMER (810217421Z) Rev B 940
6 16 1 SHEAVE 30X1 25 WR AUTO GRS (81038934) Rev C 942
SHEAVE ASSY 30X1 25WRX8 0B (81038935) Rev A 944
6 17 INSERT 12 0 M ASSY W/SHEAVES ZINC (810219961Z) Rev H 946
6 18 INSERT ASSY #681, 3M (810220041) Rev C 948
6 19 BOOM STOP ASSY ZINC RICH 00MAPI001 (810220481Z) Rev A 950
6 19 1 STRUT ASSY BOOM STOP (A060971) Rev B 952
6 20 TOP 10 0 M #680 ASSY (810224961Z) Rev K 954
6 21 DRUM 2 ASSY 4 0M INS PREP (810225371) Rev B 958
6 21 1 SHEAVE 30X1 25 WR AUTO GRS (81038934) Rev C 960
SHEAVE ASSY 30X1 25WRX8 0B (81038935) Rev A 962
6 22 DRUM ASSY DRUM 2 4 0M INSERT EQUIP (810225481) Rev B 964
6 22 1 PIPING HYDR ASSY DRUM 2 EQUIPPED (810227341) Rev F 966
MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 972
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 974
PIN HOSE STOWAGE (81042207) Rev A 976
6 22 2 DRUM ASSY AUX MAIN HOIST (810234621) Rev F 978
MOTOR HYD PISTON VAR 160/88 CC/RE (810239060) Rev B 980
GEAR BOX PLANETARY, 103 0:1 RATIO (810245240) Rev D 982
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810342510) Rev C 984
GUARD ASSY DRUM PLASTIC (810342520) Rev C 986
6 22 3 ESI BOOM INSERT (810245041) Rev E 988
6 23 DRUM ASSY DRUM 3 – 4 0M INSERT PREP (810225541) Rev B 990
6 23 1 SHEAVE 30X1 12 WR AUTO GRS (81040115) Rev B 992
SHEAVE ASSY 30X1 12WRX4 5B (81040116) Rev A 994
6 24 INSERT ZINC RICH PRIMER (810226041Z) Rev E 996
6 25 GANTRY ASSY ZINC PRIMER (810226272Z) Rev H 998
6 26 MAST LIVE MAST ZINC PRIMER (810226882Z) Rev K 1000
6 27 GUIDE WIRE ROPE ASSY BOOM TOP ZINC (810230102Z) Rev A 1004
6 27 1 ESI BLOCK LEVEL ZINC PRIMER (810245791Z) Rev C 1006
6 27 2 SENSOR ASSY DRUM SPEED (810248133) Rev C 1008
6 28 BOOM PT LWR ASSY ZINC RICH 8 SHEAVE (810234331Z) Rev F 1010
6 29 BOOM POINT LOWER ASSY 8 SHEAVE (810234334) Rev F 1012
6 29 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1014
6 30 BOOM POINT LOWER ASSY ZINC 4 SHEAVE (810234361Z) Rev D 1016
6 30 1 LINK ZINC RICH PRIMER (810289320) Rev A 1018
6 31 BOOM PT LWR ASSY 4 SHEAVE RT STD SEALED (810234364) Rev D 1020
6 31 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1022
6 32 STRUT ASSY ZINC EPOXY 00MAPI001 (810250591Z) Rev A 1024
6 33 LINK ASSY LOAD ZINC RICH (810344922Z) Rev A 1026
6 34 WINCH RIGGING ASSY ZINC RICH PRIMER (810262671Z) Rev D 1028
6 34 1 WINCH RIGGING (810099570) Rev D 1030
6 34 2 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 1036
6 34 3 WIRE ROPE GUIDE ASSY (A131821) Rev C 1038
6 34 4 PIPING ASSEMBLY RIGGING WINCH DRUM 0 (810272241) Rev E 1040
6 35 TOP ASSY #682 1 METER CAP (810262721) Rev E 1042
6 36 CATWALK ASSY #680, 12 0 M HEAVY INSERT (810266221) Rev B 1044
6 37 CATWALK ASSY 12 0M #680 XTRA HVY INSERT (810266222) Rev B 1046
6 38 CATWALK ASSY #680, 12 0 M X-HEAVY INSERT (810268531) Rev C 1048
6 39 CATWALK ASSY#680,4 0M INSERT (810272351) Rev A 1050
6 40 CATWALK ASSY #680 BOOM TOP (810272621) Rev F 1052
6 41 CATWALK ASSY #680, 6 0 M BOOM BUTT (810274211) Rev B 1054
6 42 CATWALK ASSY #680, 6 0 M HEAVY INSERT (810277711) Rev B 1056
6 43 DRUM ASSY DRUM 3 10 0M TOP PREP ZINC (810283952Z) Rev B 1058
6 43 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1060
6 44 ROLLER ASSY GUARD WIRE ROPE ZINC RICH (810285451Z) Rev A 1062
6 45 ASSY A2B WEIGHT RIGGING ZINC PRIMER (810285861Z) Rev B 1064
6 46 BOOM PT LWR ZINC RICH PRIMER (810286371Z) Rev D 1066
6 46 1 LINK ZINC RICH PRIMER (810289320) Rev A 1068
6 47 BOOM PT LWR ASSY LH STAND SEALED SHEAVES (810286374) Rev D 1070
6 47 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1072
6 48 INSERT LJ PREP 12M ZINC PRIMER (810290681Z) Rev C 1074
6 49 INSERT LUFF JIB PREP-4 00M (810290891) Rev B 1076
6 50 INSERT LJ PREP-12M HEAVY (810291451) Rev C 1078
6 51 INSERT LJ PREP 6M ZINC PRIMER (810291481Z) Rev C 1080
6 52 UPPER POINT ZINC PRIMER (810297691Z) Rev F 1082
6 53 UPPER POINT ASSY 32MM SHEAVE (810297696) Rev C 1084
6 53 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1086
6 54 GUIDE WIRE ROPE ASSY ZINC RICH PRIMER (810301151Z) Rev C 1088
6 54 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1090
6 55 POINT LOWER ASSY 2 SHV (810301181) Rev C 1092
6 55 1 LINK DEAD END ASSY (810289324) Rev A 1094
6 56 POINT LOWER ASSY 2 SHV SEALED SHEAVES (810301182) Rev C 1096
6 56 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 1098
6 57 CATWALK ASSY 6 0 M #681 (810304791) Rev A 1100
6 58 CATWALK ASSY 12 0 M #680/681 (810304801) Rev A 1102
6 59 CATWALK ASSY 3 0 M #681 (810304811) Rev A 1104
6 60 CATWALK ASSY INSERT TRANSITION (810304841) Rev A 1106
6 61 INSERT 12 0 M #681 ASSY ZINC RICH (810345411Z) Rev C 1108
6 62 INSERT 12 0 M L JIB PREP EQ ZINC (81035617Z) Rev D 1110
6 63 CATWALK ASSY 12 0 M #681 (81034751) Rev A 1112
6 64 INSERT 12 0 M #680 HVY ASSY ZINC RICH (810349771Z) Rev B 1114
6 65 INSERT 12 M #680 ASSY W/SUSP ZINC RICH (810351361Z) Rev B 1116
6 66 CATWALK #680 12 00M W/SUSP (810353861) Rev B 1118
6 67 INSERT 12 0 M LUFF JIB PREP W/SUSP ZINC (81036021Z) Rev B 1120
6 68 SUSPENDER WIRE ROPE #680 (81036355) Rev D 1122
6 69 ROLLER ASSY GUIDE WIRE ROPE (81036740) Rev C 1124
6 70 CATWALK ASSY 12 0 M #680 HEAVY W/EQUAL (81037238) Rev A 1126
6 71 GUIDE WIRE ROPE ASSY ZINC RICH PRIMER (81039648Z) Rev B 1128
6 72 ROLLER ASSY BOOM POINT UPPER FRAME ZINC (81036286Z) Rev D 1130
6 73 LINK ASSY LOAD LUFFING JIB (810424052) Rev A 1132
6 74 DECAL ASSY INSERT SHIPMENT (81042560) Rev E 1134
7 Recommended Spare Parts List 1135
Part Number Index 1137
0 1137
1 1137
2 1138
3 1139
4 1140
5 1141
6 1144
7 1147
8 1161
9 1201
A 1205
Part Name Index 1213
1 1213
2 1213
5 1213
A 1213
B 1213
C 1221
D 1228
E 1231
F 1232
G 1239
H 1241
I 1252
J 1253
K 1253
L 1254
M 1256
N 1257
O 1259
P 1260
Q 1269
R 1270
S 1272
T 1280
U 1285
V 1286
W 1286
Y 1289