Manitowoc Crane MLC650 Parts Manual 605025 - PDF

Manitowoc Crane MLC650 Parts Manual 605025 – PDF DOWNLOAD

The Manitowoc Crane MLC650 Parts Manual (605025) is a vital PDF guide for assembly, disassembly, and maintenance. With part numbers, schematics, and troubleshooting tips, it supports efficient repairs, ensuring optimal crane performance. Download for essential assistance.

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Manitowoc Crane MLC650 Parts Manual 605025 – PDF DOWNLOAD

Language : English
Pages : 1146
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC650 Parts Manual 605025 – PDF DOWNLOAD

MLC650 ‒ Parts Manual ‒ 1
Content List 7
1 ROTATING STRUCTURE 19
1 1 PLATFORM ASSY GENERAL (810276991) Rev D 22
1 1 1 PLATFORM ASSY CARBODY (81038176) Rev A 24
STRUT ASSY CARBODY PLATFORM (81038154) Rev B 26
LADDER ASSY CARBODY (81038486) Rev A 30
1 1 2 PLATFORM ASSY ROT BED (810290992) Rev B 34
LANYARD ASSY PIN (810293652) Rev B 36
1 1 3 PLATFORM ASSY REAR ROT BED LH (810292622) Rev B 38
LANYARD ASSY PIN (810293652) Rev B 40
1 1 4 PLATFORM ASSY REAR ROT BED RH (810292632) Rev B 42
LANYARD ASSY PIN (810293652) Rev B 44
1 1 5 PLATFORM ASSY 2469 X 1044 CAB REAR (810294972) Rev A 46
LANYARD ASSY PIN (810293652) Rev B 48
1 1 6 LANYARD ASSY PIN (810293652) Rev B 50
1 1 7 LADDER ASSY CAB REAR (810294952) Rev B 52
LANYARD ASSY PIN (810293652) Rev B 54
1 1 8 HANDRAIL ASSY ROT BED FRONT RH (810299471) Rev B 56
1 1 9 HANDRAIL ASSY ROT BED LH FRONT (810299531) Rev A 58
1 2 CWT ASSY VPC SERIES 2 W/10T FAB BOXES (810181403) Rev B 60
1 3 CAB MOUNTING ASSY (810191411) Rev E 62
1 3 1 CYL HYD 3 00 BORE X 4 06 STROKE (810106720) Rev A 68
SEAL KIT, CYLINDER (3856245) 70
1 3 2 CAB ASSY 24V CANBUS (810219121) Rev G 72
CAB ASSY PURCHASED (810243542) Rev C 76
1 3 3 PLATFORM ASSY INSTALLATION CAB SIDE (810297791) Rev B 110
PLATFORM ASSY 2185 MM X 609 MM CAB (810292711) Rev A 112
1 4 COUNTERWEIGHT TRAY ASSY VPC (810221811) Rev H 116
1 4 1 ROLLER ASSY (810152201) Rev D 120
1 4 2 HYD LINES INSTL VPC TRAY (810224852) Rev L 122
VALVE ASSY 1 BANK D03 ALUMINUM (810287041) Rev B 128
1 4 3 ESI CWT TRAY VPC (810241911) Rev D 132
LIGHT ASSY VPC WARNING INDICATOR (810289450) Rev B 134
1 4 4 MOTOR HYD PISTON FIXED 55 CC/REV (A165770) Rev D 136
1 4 5 CHAIN ASSY (810295091) Rev A 138
1 5 SEAT ASSY CAB (810223731) Rev A 140
1 5 1 SEAT OPERATORS (810116140) Rev FA 142
1 6 PINPULLER ASSY ROTATING BED REAR (810235811) Rev B 144
1 7 GEAR RACK ASSY ROTATING BED (81037083) Rev B 146
1 8 WEAR PAD ASSY VPC (810255321) Rev F 148
1 9 PINPULLER ASSY SELF ERECT UPPRWORK INSTL (810271191) Rev C 150
1 9 1 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 152
1 9 2 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 154
1 10 LINK ASSY ROTATING BED ALIGNMENT (810272302) Rev B 156
1 11 PLATFORM ASSY ROTATING BED (810273393) Rev D 158
1 11 1 PLATFORM ASSY ROT BED LH (810291222) Rev C 162
LANYARD ASSY PIN (810293652) Rev B 164
1 11 2 PLATFORM ASSY ROT BED LH (810291942) Rev B 166
LANYARD ASSY PIN (810293652) Rev B 168
1 11 3 PLATFORM ASSY BED REAR LH (81039774) Rev B 170
PLATFORM ASSY BED REAR LH (81039775) Rev A 172
LANYARD ASSY PIN (810293652) Rev B 174
1 11 4 PLATFORM ASSY ROTATING BED RIGHT (810292722) Rev B 176
LANYARD ASSY PIN (810293652) Rev B 178
1 11 5 LANYARD ASSY PIN (810293652) Rev B 180
1 11 6 PLATFORM ASSY BED REAR RH INSTL (81040458) Rev B 182
PLATFORM ASSY BED REAR RH (81040014) Rev A 184
LANYARD ASSY PIN (810293652) Rev B 186
1 12 PARTS BOX ASSY (810284678) Rev D 188
1 12 1 PIPING HYD ASSY HOSE DOUBLE W/QD’S 40 FT (810307552) Rev A 190
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 192
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 194
1 12 2 PINPULLER ASSY HAND HELD (810307562) Rev A 196
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 198
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 200
CYL HYD 57 2 X 370 X 250BAR (810276620) Rev C 202
SHAFT COUPLING PINPULLER ASSY (810280802) Rev B 204
1 13 PARTS BOX ASSY (810284679) Rev D 206
1 13 1 VALVE ASSY QUICK DRAINER 120 0 LG (810249430) Rev A 208
1 13 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 210
1 14 HANDRAIL ASSY CAB (810284841) Rev B 212
1 15 GUIDE ROTATING BED VPC (810288981) Rev G 214
1 15 1 LINK CONNECTING VPC ACTUATOR ASSY (810223472) Rev A 216
1 15 2 SLIDE VPC HOSE CHAIN ASSY (81037523) Rev A 218
1 15 3 HYD LINES INSTL ROTATING BED VPC (810290571) Rev D 220
CHAIN ROTATING BED ASSY (810287340) Rev D 222
1 15 4 PIN HOSE STOWAGE (81042207) Rev A 224
1 16 ENCLOSURE ASSY (810297181) Rev A 226
1 17 BEAM ASSY ROTATING BED (810311711) Rev A 228
1 18 LINK ASSY STOWAGE (810335671) Rev A 230
1 19 DRUM ASSY #3 WHIP LINE PREP (81036848) Rev A 232
1 19 1 HYD LINES INSTL DRUM 3 PREP (810271231) Rev H 234
Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 238
Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 240
PIN HOSE STOWAGE (81042207) Rev A 242
1 20 COVER ASSY WINDOWS VISION CAB (A033161) Rev C 244
1 21 PIN ASSY VPC MAX PREP (81040138) Rev B 246
1 22 DECAL ASSY (81034047) Rev J 248
1 22 1 NAMEPLATE & DECAL ASSY, HANDRAIL (810302381) Rev FB 251
1 23 DECAL ASSY SHIP & TIE DOWN (81042346) Rev C 252
1 24 LINK ASSY DEAD END (81042356) Rev A 254
1 24 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev D 256
2 UPPERWORKS MACHINERY 258
2 1 DRUM ASSY LIVE MAST HOIST (810191481) Rev A 261
2 1 1 DRUM ASSY LIVE MAST HOIST (810193181) Rev E 264
HYD MOTOR PISTON VAR 160/44 CC/RE (810221140) Rev C 266
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810353922) Rev A 268
GUARD ASSY DRUM PLASTIC (810353962) Rev B 270
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810353942) Rev A 272
GEAR BOX PLANETARY, 234 7:1 RATIO (810234252) Rev E 274
BREATHER ASSY (84028201) Rev A 278
2 1 2 PAWL ASSY LIVE MAST HOIST (810211291) Rev A 280
CYL HYD 1 5 BORE X2 375 STROKE DBL ACT (3855980) Rev FA 282
2 1 3 ESI DRUM 4 (810245621) Rev G 284
LIMIT SWITCH SUBASSY (810238652) Rev C 286
2 1 4 PIPING LIVE MAST HOIST (810280151) Rev J 288
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 294
Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 296
Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 298
Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 300
MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 302
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 304
VALVE MANIFOLD ASSY 1 BK D03 2-3P4W AL (810279320) Rev A 306
2 2 DRUM ASSY WHIP LINE HOIST (810191491) Rev C 308
2 3 DRUM ASSY MAIN HOIST (810193861) Rev H 310
2 3 1 MOTOR HYD PISTON VAR 160/88 CC/RE (810239060) Rev B 312
2 3 2 GEAR BOX PLANETARY, 103 0:1 RATIO (810245240) Rev D 314
2 3 3 GUARD ASSY DRUM PLASTIC WITH CUTOUT (810342510) Rev C 316
2 3 4 GUARD ASSY DRUM PLASTIC (810342520) Rev C 318
2 3 5 BREATHER ASSY (84028201) Rev A 320
2 4 JACK CYL ASSY UPPERWORKS (810201581) Rev D 322
2 4 1 OUTRIGGER PAD SUBASSY 30 5 (A059691) Rev D 324
2 5 SLEWING DRIVE ASSY (810202061) Rev E 326
2 5 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 328
SEAL KIT OVERHAUL (5364675) 330
2 6 PIPING HYD ASSY ADAPTER FRAME (810207201) Rev K 332
2 6 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 340
2 7 ROLLER PRESSURE ASSY WHIP HOIST (810211041) Rev B 342
2 7 1 ARM PRESSURE ROLLER ASSY (810211054) Rev A 344
2 7 2 LINK ASSY PIVOT (810258794) Rev A 346
2 8 HYD LINES INSTL ROT BED RTE TO AF (810217871) Rev P 348
2 8 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 360
2 8 2 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 362
2 8 3 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 364
2 8 4 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 366
2 8 5 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 368
2 8 6 VALVE ASSY DIVERTER (810269971) Rev B 370
HYD VALVE SELECT DS-100HP 06SAE PORT (7034800) Rev FA 372
2 8 7 VALVE DIRECTIONAL CNTRL SELECTOR (A113480) Rev D 374
2 8 8 PIN HOSE STOWAGE (81042207) Rev A 376
2 9 HYD LINES INSTL BOOM BUTT (810223491) Rev D 378
2 9 1 MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 384
2 9 2 VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 386
2 9 3 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 388
2 9 4 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 390
2 10 PIPING HYD ASSY POWER PLANT SUCTION (810240781) Rev F 392
2 11 HYD LINES INSTL VPC MAXER SWING PREP (810261361) Rev B 394
2 12 HYD LINES INSTL W/O CARBODY JACKS (810261391) Rev B 396
2 13 DRIVE SWING ASSY VPC-MAX 3RD DRIVE (81026553) Rev A 400
2 13 1 MOTOR HYD PISTON FIXED 75 CC/REV (A056890) Rev E 402
SEAL KIT OVERHAUL (5364675) 404
2 14 HYD LINES INSTL DRUM 0 ROT BED PREP (81027114) Rev D 406
2 15 HYD LINES INSTL DRUM 6 ROT BED PREP (810271151) Rev F 408
2 15 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 410
2 15 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 412
2 16 HYD LINES INSTL DRUM 2 ROT BED PREP (810271171) Rev G 414
2 17 PIPING HYD ASSY WHIP HOIST DRUM 3 (810271451) Rev F 416
2 17 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 420
2 17 2 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 422
2 17 3 MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 424
2 17 4 VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 426
2 18 HYD LINES INSTL VPCMAX PREP (810273341) Rev K 428
2 18 1 PUMP HYD VARIABLE 100 CC/REV (810120620) Rev B 433
EDC KIT (7041800) 440
2 18 2 Q DISCON FITTING HYDR NIPPLE -8ORBX-6 (810121650) Rev B 442
2 19 HYD ASSY INSTL LIVE MAST (810285341) Rev E 444
2 19 1 VALVE HYD SUN DBL C-BAL (7041130) Rev FA 448
2 19 2 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 450
2 20 HYD LINES INSTL DRUM2 PREP BOOM BUTT (810286962) Rev E 452
2 20 1 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 456
2 20 2 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 458
2 21 HYD LINES INSTALL DRUM 6 PREP (810288122) Rev H 460
2 21 1 Q DISC FITTING HYDR COUPLER -12ORBX-12 (810039130) Rev B 464
2 21 2 Q DISC FITTING HYD CPLR-20 CODE 62X-24 (810114700) Rev C 466
2 21 3 Q DISCON FITTING HYDR COUPLER -8ORBX-6 (810121640) Rev B 468
2 21 4 Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 470
2 21 5 Q DISCON FITTING NIPPLE-20CODE62 X-24 (810114710) Rev E 472
2 22 CYL HYD ASSY LIVE MAST INST (810288131) Rev E 474
2 22 1 CYL HYD SELF ASSY (810271650) Rev C 476
2 22 2 PIPING HYD ASSY SELF-ERECT LIVE MAST (810288141) Rev C 478
2 23 PIPING HYDR ASSY ROTATING BED JACKING (81037352) Rev A 480
2 24 PIPING HYD ASSY ROTATING BED JACKING (81037479) Rev A 484
2 25 HYD LINES INSTL ROT BED ACCESSORIES (81037480) Rev E 490
2 26 PIPING HYDR ASSY TRANSDUCER MANIFOLD (81037594) Rev C 494
2 26 1 MANIFOLD TRANSDUCER AND DIAG (81037074) Rev D 496
2 27 PIPING HYD ASSY FAN T3 (81036813) Rev B 498
3 CONTROLS, ELECTRICAL 500
3 1 FLOOR PLATE ASSY CAB (810230382) Rev B 502
3 2 ESI ENGINE WIRING T3 (81036493) Rev A 504
3 3 ESI BOOM BUTT (810233711) Rev F 508
3 4 ESI ROTATING BED (81037025) Rev K 510
3 4 1 ESI CAB EXTERIOR WIRING (81019869) Rev C 514
3 4 2 ESI ROTATING BED MOUNT (81037027) Rev H 516
SWITCH BOOM STOP ASSY (810244811) Rev D 522
PANEL ELEC BATTERY DISCONNECT (810273621) Rev B 524
LIMIT SWITCH ASSY (810285121) Rev J 526
ESI CAN RECEPTACLE MOUNT (810341211) Rev A 534
KIT BASE/REMOTE 2400 MHZ 250 KBPS (810273220) Rev D 536
JUNCTION BOX DC LOAD CENTER (84027884) Rev C 538
3 4 3 ESI SERVICE LIGHTS (81040940) Rev B 542
LIGHT SERVICE LIGHT ASSY (81038813) Rev B 544
3 5 ESI ADAPTER FRAME (810242161) Rev E 546
3 6 CONSOLE CONTROL ASSY CAB (810245211) Rev C 548
3 6 1 CONSOLE LEFT HAND ASSY (810197471) Rev C 550
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 554
CNTRLLR JOYSTICK SNGL AXIS FRICTION LOCK (A024680) Rev B 556
3 6 2 CONSOLE RIGHT HAND ASSY (81037044) Rev D 558
LIGHT ASSY CONSOLE BACKLIGHT 24 VDC (810174260) Rev B 564
ESI CONSOLE RIGHT HAND (810240861) Rev D 566
ACCESSORY RADIO MODIFICATION (A032981) Rev C 568
ESI R CONSOLE RECPT (81036291) Rev C 570
3 6 3 PEDAL FOOT ASSY THROTTLE CONTROL (A020191) Rev FA 572
3 7 ESI DRUM 3 (810245352) Rev D 574
3 8 SWITCH ROCKER DRUM 2 CAB (810258071) Rev B 576
3 9 SWITCH ROCKER DRUM 3 CAB (810258081) Rev B 578
3 10 SWITCH ROCKER DRUM 5 CAB (810258091) Rev B 580
3 11 SWITCH ROCKER CAB TILT CAB (810258121) Rev B 582
3 12 SWITCH ROCKER AIRCRAFT WARNING LIGHT (810258141) Rev B 584
3 13 ESI CAB INTERIOR WIRING (810259061) Rev B 586
3 14 ESI CARBODY (810259091) Rev E 588
3 15 ESI CRAWLER (810259101) Rev B 590
3 16 ESI LIVE MAST (81026040) Rev H 592
3 17 ESI BOOM TOP WRG (810263661) Rev E 594
3 17 1 ESI BOOM TOP MTG (810245721) Rev G 596
A2B DEVICE MOD TWO SPRINGS (84019148) Rev A 600
ESI POSITION LIGHT AND ANEMOMETER (810316421) Rev B 608
3 18 ESI UPPER WORKS JACKING (810268201) Rev C 612
3 19 ESI RCL LIGHT (810282471) Rev G 614
3 20 ESI 12M INSERT (810338531) Rev B 616
3 21 ESI VPC-MAX ROT BED PREP (81036743) Rev E 618
3 21 1 LIMIT SWITCH SUBASSY (810238652) Rev C 620
3 21 2 LIMIT SWITCH SUBASSY (810238652) Rev C 622
3 21 3 LIMIT SWITCH SUBASSY (810238652) Rev C 624
3 21 4 LIMIT SWITCH SUBASSY (810238652) Rev C 626
3 22 ESI AC COMMON (81038149) Rev A 628
3 23 ESI UPPER BOOM POINT (81034286) Rev B 630
3 23 1 A2B DEVICE BLOCK UP LIMIT (810245682) Rev A 632
LEVER ASSY (1770804) Rev C 634
LIMIT SWITCH SUBASSY (810238652) Rev C 636
4 POWER PLANT 638
4 1 BATTERY ASSY QSX15 (810192951) Rev C 640
4 2 HVAC QSX15 (810193101) Rev J 642
4 2 1 AIR COND KIT OUTSIDE CAB (810246101) Rev F 646
4 3 CLUTCH RELEASE ASSY (810222841) Rev B 648
4 4 POWERTRAIN QSX15 TIER 3 (810229231) Rev F 652
4 4 1 GEARBOX ASSY 600 HP (810192911) Rev F 656
PUMP HYD VARIABLE 100 CC/REV (810120620) Rev B 658
PUMP HYDR PISTON VAR 130 CC/REV DISP (810120640) Rev C 668
PUMP HYD PISTON VARIABLE 100 CC/REV (810238630) Rev C 678
4 4 2 ENGINE CUMMINS QSX15 T3 (810223430) Rev G 688
4 4 3 CLUTCH ASSY W/HOUSING AND GREASE PIPING (A097351) Rev FA 690
CLUTCH ASSY 15 5 NOMINAL (810155850) Rev B 694
4 5 MUFFLER ASSY TIER 3 QSX15 600 HP (810229251) Rev D 696
4 6 AIR CLEANER INSTL QSX15 600HP TIER 3 (810229261) Rev C 698
4 6 1 AIR CLEANER (A022580) Rev A 700
4 7 COOLER INSTL QSX15 TIER 3 (810229271) Rev D 702
4 8 PIPING FUEL ASSY QSX15 600HP TIER 3 (810229281) Rev C 706
4 9 TANK FUEL ASSY INSTALLATION (810257031) Rev C 710
4 9 1 TANK FUEL ASSY (810224620) Rev E 712
FILLER FUEL ASSY VENTED W/10 MICR FIL (810182880) Rev D 714
4 9 2 FRAME ASSY TANK (810272431) Rev B 716
4 10 TANK HYD ASSY INSTALLATION (810287261) Rev B 718
4 10 1 TANK HYD ASSY 250 GAL (810239030) Rev P 720
BREATHER VENT TANK H20 VAPOR 35CFM (A164380) Rev B 724
Q DISCON FITTING HYD NIPPLE -12ORBX-12 (810039140) Rev B 726
5 LOWERWORKS 728
5 1 CRAWLER ASSY (81018142A) Rev F 730
5 1 1 ROLLER IDLER CRAWLER TOP ASSY (810189414) Rev A 734
5 1 2 ROLLER INTERMEDIATE ASSY CRAWLER (810194144) Rev A 736
5 1 3 ROLLER ASSY FRONT (A044794) Rev B 738
5 2 CRAWLER ASSY OPT 5 W/60 OPEN TOE PADS (810181425) Rev E 740
5 3 CRAWLER ASSY CHAIN SLINGS (810181426) Rev E 742
5 4 CRAWLER DRIVE ASSY (81018581A) Rev D 744
5 4 1 DRIVE SHAFT ASSY W/DISCONNECT (810247100) Rev C 746
5 5 CRAWLER ASSY GREASE PIPING (81019884A) Rev D 748
5 5 1 PUMP GREASE 24VDC/2 0A (810242020) Rev B 750
5 5 2 VALVE ASSY 16 BANK 125 NPTF (810243530) Rev B 752
5 6 PIPING HYDR ASSY CARBODY (810207211) Rev E 754
5 7 PINPULLER ASSY FRONT ADAPTER FRAME (810235821) Rev A 758
5 7 1 HYD CYL FRONT PINPULLER FEMALE (810262850) Rev D 760
5 8 JOINT ROTATING UNION MOUNTING ASSY (810238291) Rev B 762
5 8 1 JOINT ROTATING UNION SWVL W/WEAR BANDS (810090270) Rev B 764
5 9 GREASE PIPING ASSY TURNTABLE BEARING (810242001) Rev B 766
5 9 1 PUMP GREASE 24VDC/2 0A (810260460) Rev B 770
5 9 2 VALVE ASSY 6 BANK (A067160) Rev A 772
5 9 3 VALVE ASSY 12 BANK (A067180) Rev A 774
5 9 4 VALVE ASSY 16 BANK 125 NPTF (A070050) Rev A 776
5 10 PIN PULLER ASSY CARBODY-CRAWLER (810259292) Rev D 778
5 10 1 HYD CYL 101 6 BORE X 695 (810259310) Rev C 780
5 11 CRAWLER TENSIONING ASSY (81026363A) Rev D 782
5 12 CARBODY ASSY (810191113) Rev M 784
5 12 1 GEAR BOX DUAL INPUT OIL USHED BRAKES (810222460) Rev C 786
5 12 2 HYD MOTOR 160-42CC PISTON (81041396) Rev A 788
5 13 CRAWLER ASSY GREASE GUARD (81031503A) Rev B 790
5 14 PEDESTAL CARBODY ASSY (A056141) Rev C 792
6 ATTACHMENTS 794
6 1 DECAL DANGER BOOM SECTIONS (1759161) Rev FA 798
6 2 BOOM ANGLE INDICATOR ASSEMBLY (1687791) Rev FA 800
6 3 BOOM #680 ASSY LADDER STORAGE (810040241) Rev B 802
6 4 SIGN BOOM MANITOWOC 790 X 3070 (810088299) Rev G 804
6 5 MAST WITH BACKHITCH ASSY (810191421) Rev K 806
6 5 1 CYL HYD MAST RAISING (81038777) Rev B 810
6 6 MAST/BACKHITCH ASSY W/BRIDON ROPE (810191423) Rev L 812
6 7 BUTT ASSY #680, 6 0M (810203031) Rev D 814
6 7 1 BUTT 6 0 M #680 MACHINING (810203042) Rev B 816
6 8 INSERT ASSY #680, 4 00M (810203061) Rev F 818
6 9 INSERT ASSY #680, 12 00M HEAVY (810204241) Rev F 820
6 10 INSERT ASSY #680, 6 00M HEAVY (810204271) Rev F 822
6 11 GUIDE DR1 WR ASSY 4 0M INS (810217421) Rev B 824
6 11 1 SHEAVE 30X1 25 WR AUTO GRS (81038934) Rev C 826
SHEAVE ASSY 30X1 25WRX8 0B (81038935) Rev A 828
6 12 INSERT ASSY #680 12M W/SHV (810219961) Rev H 830
6 13 BOOM STOP ASSY #680 BOOM (810220481) Rev A 832
6 13 1 STRUT ASSY BOOM STOP (A060971) Rev B 834
6 14 TOP ASSY #680, 10 00M (810224961) Rev K 836
6 15 DRUM 2 ASSY 4 0M INS PREP (810225371) Rev B 840
6 15 1 SHEAVE 30X1 25 WR AUTO GRS (81038934) Rev C 842
SHEAVE ASSY 30X1 25WRX8 0B (81038935) Rev A 844
6 16 DRUM ASSY DRUM 2 4 0M INSERT EQUIP (810225481) Rev B 846
6 16 1 PIPING HYDR ASSY DRUM 2 EQUIPPED (810227341) Rev F 848
MANIFOLD BLOCK -20CD62 6GPM 200PSI (810232850) Rev C 854
VALVE DIRECTIONAL CNTRL DO3 2 POS 4 WAY (810239070) Rev A 856
PIN HOSE STOWAGE (81042207) Rev A 858
6 16 2 DRUM ASSY AUX MAIN HOIST (810234621) Rev E 860
MOTOR HYD PISTON VAR 160/88 CC/RE (810239060) Rev B 862
GEAR BOX PLANETARY, 103 0:1 RATIO (810245240) Rev D 864
GUARD ASSY DRUM PLASTIC WITH CUTOUT (810342510) Rev C 866
GUARD ASSY DRUM PLASTIC (810342520) Rev C 868
6 16 3 ESI BOOM INSERT (810245041) Rev E 870
6 17 DRUM ASSY DRUM 3 – 4 0M INSERT PREP (810225541) Rev B 872
6 17 1 SHEAVE 30X1 12 WR AUTO GRS (81040115) Rev B 874
SHEAVE ASSY 30X1 12WRX4 5B (81040116) Rev A 876
6 18 INSERT ASSY 680 12M HV W/EQ (810226041) Rev E 878
6 19 GANTRY ASSY (810226272) Rev H 880
6 20 MAST LIVE MAST (810226882) Rev K 882
6 21 GUIDE WIRE ROPE ASSY #680 BOOM TOP (810230102) Rev A 886
6 21 1 ESI BLOCK LEVEL (810245791) Rev C 888
6 21 2 SENSOR ASSY DRUM SPEED (810248133) Rev D 890
6 22 POINT LOWER ASSY 8 SHV (810234331) Rev F 892
6 23 BOOM POINT LOWER ASSY 8 SHEAVE (810234334) Rev F 894
6 23 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 896
6 24 POINT LOWER 4 SHEAVE RT (810234361) Rev D 898
6 24 1 LINK DEAD END ASSY (810289324) Rev A 900
6 25 BOOM PT LWR ASSY 4 SHEAVE RT STD SEALED (810234364) Rev D 902
6 25 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 904
6 26 STRUT ASSY (810250591) Rev A 906
6 27 LINK ASSY LOAD (810344922) Rev A 908
6 28 WINCH RIGGING (810262671) Rev B 910
6 28 1 WINCH RIGGING (810099570) Rev C 913
6 28 2 BLOCK 4 MT 3125 WIRE ROPE (A131810) Rev B 920
6 28 3 PIPING ASSEMBLY RIGGING WINCH DRUM 0 (810272241) Rev D 922
6 29 CATWALK ASSY #680, 12 0 M HEAVY INSERT (810266221) Rev B 924
6 30 CATWALK ASSY 12 0M #680 XTRA HVY INSERT (810266222) Rev B 926
6 31 CATWALK ASSY #680, 12 0 M X-HEAVY INSERT (810268531) Rev C 928
6 32 CATWALK ASSY#680,4 0M INSERT (810272351) Rev A 930
6 33 CATWALK ASSY #680 BOOM TOP (810272621) Rev F 932
6 34 CATWALK ASSY #680, 6 0 M BOOM BUTT (810274211) Rev B 934
6 35 CATWALK ASSY #680, 6 0 M HEAVY INSERT (810277711) Rev B 936
6 36 DRUM ASSY DRUM 3 10 0M TOP PREP (810283952) Rev B 938
6 36 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 940
6 37 ROLLER ASSY GUARD WIRE ROPE (810285451) Rev A 942
6 38 ASSY A2B WEIGHT RIGGING (810285861) Rev A 944
6 39 POINT LOWER 4 SHEAVE LEFT (810286371) Rev D 946
6 39 1 LINK DEAD END ASSY (810289324) Rev A 948
6 40 BOOM PT LWR ASSY LH STAND SEALED SHEAVES (810286374) Rev D 950
6 40 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 952
6 41 INSERT LJ PREP 12M W/SHV (810290681) Rev C 954
6 42 INSERT LUFF JIB PREP-4 00M (810290891) Rev B 956
6 43 INSERT LJ PREP-12M HEAVY (810291451) Rev C 958
6 44 INSERT LJ PREP-6M HEAVY (810291481) Rev C 960
6 45 UPPER POINT 16 X 1280 X 2720 (810297691) Rev D 962
6 46 UPPER POINT ASSY 32MM SHEAVE (810297696) Rev C 964
6 46 1 SHEAVE ASSY 30FOR 1 25WR (810338461) Rev A 966
6 47 INSERT ASSY #680, 12 00M X-HEAVY (810349771) Rev B 968
6 48 INSERT 12 0 M #680 ASSY W/SUSPENSION (810351361) Rev B 970
6 49 CATWALK #680 12 00M W/SUSP (810353861) Rev A 972
6 50 INSERT L J PREP-12M HEAVY (81035617) Rev D 974
6 51 INSERT LJ PREP-12 0M W/SUSP (81036021) Rev B 976
6 52 SUSPENDER WIRE ROPE #680 (81036355) Rev B 978
6 53 ROLLER ASSY GUIDE WIRE ROPE (81036740) Rev C 980
6 54 CATWALK ASSY 12 0 M #680 HEAVY W/EQUAL (81037238) Rev A 982
6 55 BLOCK 600 M TON 32MM ROPE 15 SHEAVE (A088320) Rev FA 984
6 55 1 BEARING KIT (9970220002) 986
6 55 2 KIT LIMIT (9086220091) 988
6 56 BLOCK 350 TON 9 SHEAVES 32MM ROPE (A088330) Rev FA 990
6 56 1 KIT LIMIT (9086220091) 992
6 57 GUIDE WIRE ROPE ASSY (81039648) Rev B 994
6 58 ROLLER ASSY BOOM POINT UPPER FRAME (81036286) Rev D 996
6 59 SOCKET BOOM POINT (81036334) Rev A 998
6 59 1 BUTTON SOCKET 28 OR 32 WR (A062780) Rev D 1000
6 60 LINK BOOM POINT (81036330) Rev A 1002
6 61 DECAL ASSY INSERT SHIPMENT (81042560) Rev E 1004
7 Recommended Spare Parts List 1005
Part Number Index 1007
0 1007
1 1007
2 1008
3 1009
4 1009
5 1011
6 1014
7 1016
8 1029
9 1063
A 1068
Part Name Index 1076
1 1076
2 1076
5 1076
A 1076
B 1076
C 1082
D 1089
E 1091
F 1092
G 1098
H 1100
I 1111
J 1111
K 1112
L 1112
M 1115
N 1115
O 1117
P 1118
Q 1126
R 1127
S 1129
T 1136
U 1141
V 1141
W 1142
Y 1144