Manitowoc Crane MLC650 Parts Manual 6501031 – PDF DOWNLOAD

Manitowoc Crane MLC650 Parts Manual 6501031 – PDF DOWNLOAD

The Manitowoc Crane MLC650 Parts Manual (6501031) is a downloadable PDF guide for maintenance. Featuring detailed specifications, diagrams, and part numbers, it ensures accurate component identification for efficient operational support.

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Manitowoc Crane MLC650 Parts Manual 6501031 – PDF DOWNLOAD

Language : English
Pages : 1633
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC650 Parts Manual 6501031 – PDF DOWNLOAD

ROTATING STRUCTURE
1 81021912 CAB ASSY 24V CCS 3
81022373 SEAT ASSY CAB 5
810116140 SEAT 7
810243544 CAB ASSY 9
810218742 EXTERIOR EQUIP CAB ASSY 15
81021878 DOOR ASSY CAB 19
81021879 WINDOW ASSY CAB 21
810219011 WINDSHIELD WIPER ASSY CAB 23
A027140 ROLLER ASSY CAB DOOR FRONT TRO 25
810302802 BRAKE ASSY CAB DOOR BRAKE 27
A037000 ROLLER ASSY 29
810218752 INTERIOR EQUIP CAB AIR DUCTS 31
81021876 INTERIOR EQUIP CAB ASSY 33
810218772 INSULATION ASSY CAB 35
810223722 HVAC ASSY CAB 37
81040835 HVAC KIT CAB INSIDE PARTS 39
90040442 PEDESTAL UNIT 41
810223752 MAT FLOOR ASSY CAB 43
81024521 CONSOLE CONTROL ASSY CAB 45
81019747 CONSOLE LEFT HAND ASSY 49
A024680 CONTROLLER, JOYSTICK 51
80123310 LIGHT ASSY CONSOLE BACKLIGHT 53
81037044 CONSOLE RIGHT HAND ASSY 57
84054782 DISPLAY CCS COLOR 61
810240861 ESI CONSOLE RIGHT HAND 63
A032981 ACCESSORY RADIO ASSY 65
81036291 ESI R CONSOLE RECPT 67
81039868 ESI CAN RECEPTACLE MOUNT 69
80123310 LIGHT ASSY CONSOLE BACKLIGHT 71
A02019 FOOT PEDAL ASSY THROTTLE CONTR 73
81025906 ESI CAB INTERIOR WIRING 75
80125411 ESI RCL LIGHT 77
1 81043247 DECAL INSTL MLC650 STANDARD 79
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
II
81043248 DECALS MLC650 STD CAB 83
1815030 BUILDERS DECAL 85
81043249 DECALS MLC650 STD LOWERWORKS 87
81043269 DECALS MLC650 LOWERWORKS SHIP 89
81043250 DECALS MLC650 STD UPPERWORKS 93
81043270 DECALS MLC650 UPPERWORKS SHIP 95
81043251 DECALS MLC650 STD BASIC BOOM 99
81043266 DECALS MLC650 INSERT SHIPMENT 101
81043271 DECALS MLC650 BASIC BOOM SHIP 103
81030238 DECAL ASSY HANDRAIL ID MLC650 107
84020245 DECAL ASSY PARTS BOX 109
2 A03316 COVER ASSY WINDOWS VISION CAB 111
2 810191411 CAB MOUNTING ASSY 115
810106720 CYLINDER HYDR 119
3856245 KIT, SEAL 121
810297792 PLATFORM ASSY INSTALLATION CAB 123
810292711 PLATFORM ASSY 125
810293652 LANYARD 127
2 81043252 DECALS MLC650 NOMENCLATURE 129
3 81043253 DECALS MLC650 SELFERECT OPTION 131
4 81028484 HANDRAIL ASSY CAB 133
4 81027230 LINK ASSY ROT BED ALIGNMENT 135
4 81043254 DECALS MLC650 CARBODY JACKING 137
5 81025807 SWITCH DRUM 2 CAB 139
5 84038896 BUSHING ASSY 141
5 81043255 DECALS MLC650 VPC-MAX PREP OPT 143
6 81033567 LINK ASSY STOWAGE 145
6 81023581 PIN PULLER ASSY ROT BED REAR 147
6 81043256 DECALS MLC650 T4F ENGINE OPT 149
7 81025809 SWITCH DRUM 5 CAB 151
7 84021726 GENERATOR ASSY APU PREP 153
7 81031171 BEAM ASSY ROTATING BED 155
8 81025812 SWITCH CAB TILT CAB 157
8 81025532 WEAR PAD ASSY VPC 159
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
III
8 81043259 DECALS MLC650 PORT HYD POWER 161
9 81025813 SWITCH TIER 4F ENGINE CAB 163
9 81037083 GEAR RACK 165
10 81025814 SWITCH AIRCRAFT WARNING CAB 167
10 81027339 PLATFORM ASSY ROTATING BED 169
810291222 PLATFORM ASSY ROT BED LH 171
810293652 LANYARD 173
810291942 PLATFORM ASSY ROT BED LH 175
810293652 LANYARD 177
81039774 PLATFORM ASSY BED REAR LH 179
81039775 PLATFORM ASSY BED REAR LH 181
810293652 LANYARD 183
810292722 PLATFORM ASSY ROTATING BED RIG 185
810293652 LANYARD 187
810293652 LANYARD 189
81040458 PLATFORM ASSY BED REAR RH INST 191
81040014 PLATFORM ASSY BED REAR RH 193
810293652 LANYARD 195
10 81043261 DECALS MLC650 INSERT TYPICAL 197
81043266 DECALS MLC650 INSERT SHIPMENT 199
11 81023038 FLOOR PLATE ASSY CAB 201
11 81027699 PLATFORM ASSY GENERAL 203
81038176 PLATFORM ASSY CARBODY 205
81038154 STRUT ASSY CARBODY PLATFORM 207
81042792 STRUT ASSY LOWER 209
81038486 LADDER ASSY CARBODY 211
810293652 LANYARD 213
810290992 PLATFORM ASSY ROT BED 215
810293652 LANYARD 217
810292622 PLATFORM ASSY REAR ROT BED LH 219
810293652 LANYARD 221
810292632 PLATFORM ASSY REAR ROT BED RH 223
810293652 LANYARD 225
810294972 PLATFORM ASSY 2469 X 1044 CAB 227
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
IV
810293652 LANYARD 229
810293652 LANYARD 231
810294952 LADDER ASSY CAB REAR 233
810293652 LANYARD 235
810299471 HANDRAIL 237
810299531 HANDRAIL 239
12 810191420 MAST WITH BACKHITCH ASSY 241
81022627 GANTRY ASSY 245
810338870 SHEAVE ASSY 1.25 ROPE X 30 OD 247
81022688 LIVE MAST ASSY 251
810338870 SHEAVE ASSY 1.25 ROPE X 30 OD 255
81026040 ESI LIVE MAST 257
810285341 PIPING LIVE MAST 259
7041130 VALVE, DOUBLE COUNTERBALANCE 263
810039130 Q DISCON FITTING 265
81038777 CYL HYD MAST RAISING 267
12 81043261 DECALS MLC650 INSERT TYPICAL 269
81043266 DECALS MLC650 INSERT SHIPMENT 271
13 81043261 DECALS MLC650 INSERT TYPICAL 273
81043266 DECALS MLC650 INSERT SHIPMENT 275
20 81028324 COUNTERWEIGHT WELDMENT NO DWG
21 81028324 COUNTERWEIGHT WELDMENT NO DWG
22 81028898 GUIDE ASSY ROT BED VPC&VPCMAX 277
81022347 LINK CONNECTING VPC ACTUATOR 279
81037523 SLIDE VPC HOSE CHAIN ASSY 281
81029057 HYD LINES INSTL ROT BED VPC 283
810287340 CHAIN ROTATING BED ASSY 285
81042207 PIN HOSE STOWAGE 287
22 81028324 COUNTERWEIGHT WELDMENT NO DWG
23 81043261 DECALS MLC650 INSERT TYPICAL 289
81043266 DECALS MLC650 INSERT SHIPMENT 291
24 810284679 PARTS BOX ASSY 293
810423562 LINK ASSY DEAD END DRUM 2 PREP 295
A062780 SOCKET BUTTON 297
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
V
810307552 PIPING HYD ASSY HOSE DOUBLE W/ 299
810121640 Q DISCON FITTING 301
810121650 Q DISCON FITTING 303
810307562 PINPULLER ASSY HAND HELD 305
810121640 Q DISCON FITTING 307
810121650 Q DISCON FITTING 309
810280802 SHAFT COUPLING PINPULLER ASSY 311
810249430 VALVE ASSY QUICK DRAIN 313
81041177 PUMP CRAWLER TENSIONING 315
A041430 PUMP HYD HAND 317
810039130 Q DISCON FITTING 319
810423562 LINK ASSY DEAD END DRUM 2 PREP 321
A062780 SOCKET BUTTON 323
810423562 LINK ASSY DEAD END DRUM 2 PREP 325
A062780 SOCKET BUTTON 327
24 81043261 DECALS MLC650 INSERT TYPICAL 329
81043266 DECALS MLC650 INSERT SHIPMENT 331
25 81043261 DECALS MLC650 INSERT TYPICAL 333
81043266 DECALS MLC650 INSERT SHIPMENT 335
31 81036848 DRUM ASSY #3 WHIP LINE PREP 337
810271231 HYD LINES INSTL DRUM 3 PREP 341
810039130 Q DISCON FITTING 345
810114700 Q DISCON FITTING 347
81042207 PIN HOSE STOWAGE 349
49 81029718 ENCLOSURE ASSY 351
54 81040138 PIN ASSY VPC MAX PREP 353
55 81022181 COUNTERWEIGHT TRAY ASSY VPC 357
810152201 ROLLER ASSY 361
81022485 HYD LINES INSTL VPC TRAY 365
81028704 VALVE ASSY 1 BANK D03 ALUMINUM 369
810239070 VALVE DIRECTIONAL CONTROL 371
810241911 ESI CWT TRAY VPC 373
80124066 LIGHT ASSY VPC WARNING 375
810295091 CHAIN 377
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
VI
58 80111790 MOD ROTATING BED 379
UPPERWORKS MACHINERY
3 81020158 UPPER WORKS JACKING 381
A059691 OUTRIGGER PAD SUBASSY 30.5″ 383
4 81026138 HYD LINES INSTL CARBODY JACKIN 387
810121650 Q DISCON FITTING 393
810039130 Q DISCON FITTING 395
7 81020657 HYDRAULIC SCHEMATIC MLC650 NO DWG
13 81028813 CYL HYD ASSY LIVE MAST INSTL 397
810271650 CYL HYD SELF ASSY 399
810288141 PIPING SELF-ERECT LIVE MAST 401
14 81019148 DRUM ASSY LIVE MAST HOIST 405
81019318 DRUM ASSY LIVE MAST HOIST 407
810221140 HYD MOTOR 409
90038633 OVERHAUL SEAL KIT, H1B160 413
81035392 GUARD ASSY DRUM WITH CUTOUT 415
81035396 GUARD ASSY DRUM 417
81035394 GUARD ASSY DRUM WITH CUTOUT 419
810234252 GEARBOX 421
810300010 SENSOR 425
84028201 BREATHER ASSY 427
81021129 PAWL ASSY LIVE MAST HOIST 429
81041533 CYL HYD 431
81024562 ESI DRUM 4 433
810238652 SWITCH LIMIT ASSY 435
81028015 PIPING LIVE MAST HOIST 441
810039140 Q DISCON FITTING 447
810114710 Q DISCON FITTING 449
810121640 Q DISCON FITTING 451
810121650 Q DISCON FITTING 453
810239070 VALVE DIRECTIONAL CONTROL 455
810279320 VALVE MANIFOLD 457
15 810191494 DRUM ASSY WHIP LINE HOIST 459
81021104 PRESSURE ROLLER ASSY WHIP HOIS 461
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
VII
81021105 ARM PRESSURE ROLLER ASSY 463
81025879 LINK ASSY PIVOT 465
810245352 ESI DRUM 3 467
810271451 PIPING HYD WHIP HOIST DRUM 3 469
810039140 Q DISCON FITTING 473
810114710 Q DISCON FITTING 475
810239070 VALVE DIRECTIONAL CONTROL 477
81021101 DRUM ASSY WHIP HOIST 479
810239060 HYD MOTOR 481
90038633 OVERHAUL SEAL KIT, H1B160 485
810245240 GEARBOX 487
810300010 SENSOR 491
81035400 GUARD ASSY DRUM WITH CUTOUT 493
81035404 GUARD ASSY DRUM 495
84028201 BREATHER ASSY 497
23 81021787 HYD LINES INSTL ROT BED RTE TO 505
810039130 Q DISCON FITTING 513
810039140 Q DISCON FITTING 515
810114700 Q DISCON FITTING 517
810121640 Q DISCON FITTING 519
810121650 Q DISCON FITTING 521
810269971 VALVE ASSY 523
7034800 VALVE, SELECTOR 525
A113480 DIRECTIONAL CONTROL VALVE 527
81042207 PIN HOSE STOWAGE 529
24 81037480 HYD LINES INSTL ROT BED ACCESS 531
25 81037594 PIPING HYDR ASSY TRANSDUCER MA 535
81037074 MANIFOLD TRANSDUCER AND DIAG 537
26 81024078 HYD LINES INSTL SUCTION T3/T4 539
27 81025088 HYD LINES INSTL COOLANT HOSE 543
28 81027114 HYD LINES INSTL DRUM 0 ROT BED 547
810039130 Q DISCON FITTING 549
29 81027115 HYD LINES INSTL DRUM 6 PREP 551
810039130 Q DISCON FITTING 553
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
VIII
810114700 Q DISCON FITTING 555
30 81027117 HYD LINES INSTL DRUM 2 PREP 557
810039130 Q DISCON FITTING 559
810114700 Q DISCON FITTING 561
32 81027119 HYD LINES PIN PULLER 563
810121640 Q DISCON FITTING 565
810121650 Q DISCON FITTING 567
33 81037352 PIPING HYDR ASSY ROTATING BED 571
34 81037479 PIPING HYD ASSY ROTATING BED J 577
35 81027334 HYD LINES VPC-MAX PREP 585
810039140 Q DISCON FITTING 589
810120620 PUMP HYDR PISTON VARIABLE 597
7041800 KIT, EDC 599
5827607 KIT, OVERHAUL (GASKET/SEAL) 607
810121650 Q DISCON FITTING 609
45 81036814 PIPING HYD ASSY FAN T4 611
CONTROLS, ELECTRICAL
4 81025495 ESI CAMERA BUTT INSTL 613
5 81042158 ESI BOOM TOP CAM PREP 615
6 81025808 SWITCH DRUM 3 CAB 617
8 81025498 ESI CAMERA BOOM INSERT 4M 619
8 81024939 ELECTRICAL SCHEMATIC MLC650 NO DWG
11 81041718 ESI 12M INSERT CCTV 621
12 81025818 SWITCH CAMERA LIGHTS CAB 623
13 81025501 ACCESSORY CAMERA MONITORS CAB 625
810244000 MONITOR ASSY LED 7 IN 627
14 81028247 ESI RCL LIGHT 629
84037426 LIGHT ASSY RCL 631
16 81037054 SWITCH AUX. POWER UNIT CAB 633
16 81037025 ESI ROTATING BED 637
81019869 ESI CAB EXTERIOR WIRING 641
81037027 ESI ROTATING BED MOUNT 645
810244811 SWITCH BOOM STOP ASSY 649
810249942 LIMIT SWITCH 651
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
IX
1768064 BRACKET W/2-289797 BUSHING 653
810249950 LIMIT SWITCH 655
810273621 PANEL ELEC BATTERY DISCONNECT 657
810285121 LIMIT SWITCH 659
810238652 SWITCH LIMIT ASSY 661
84025440 LIMIT SWITCH ASSY 663
810238652 SWITCH LIMIT ASSY 665
81034121 ESI CAN RECEPTACLE MOUNT 667
810273220 KIT BASE/REMOTE 669
84036350 JUNCTION BOX DC LOAD CENTER 671
81040940 ESI SERVICE LIGHTS 675
81038813 LIGHT SERVICE LIGHT ASSY 677
17 84050450 SWITCH VPC SHUTDOWN 679
17 81026820 ESI UPPER WORKS JACKING 681
18 81036743 ESI VPC-MAX ROT BED PREP 683
810238652 SWITCH LIMIT ASSY 685
810238652 SWITCH LIMIT ASSY 687
810238652 SWITCH LIMIT ASSY 689
810238652 SWITCH LIMIT ASSY 691
19 81025392 ESI CAMERA BED INSTL 693
20 81038149 ESI AC COMMON 695
25 84032601 ESI BOOM TOP CAMERA 697
27 810308360 LOAD CELL LINK 25,000 KGS NO DWG
44 81019297 ESI QSX15 T4F 701
81041377 BRACKET FUSE PANEL 703
52 81027125 COLD WEATHER KIT INSTL ROT BED 705
81040030 BOX JUNCTION ASSY 707
81040031 BOX JUNCTION ASSY 709
POWER PLANT
18 81036066 GENERATOR ASSY EQUIP 711
81031997 GENERATOR ASSY 715
19 81034259 POWER PLANT PORTABLE HYD SUPLY NO DWG
21 81028726 TANK HYDRAULIC INSTL 719
810239030 TANK HYDRAULIC ASSY 721
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
X
A164380 VENT BREATHER TANK 725
810039140 Q DISCON FITTING 727
26 81041204 GENERATOR INSTL COMPONENTS 729
30 90038237 500 HR SERVICE KIT 731
31 90038238 1000 HR SERVICE KIT 733
36 81025703 FUEL TANK INSTALLATION 735
810224620 TANK FUEL ASSY 737
810182880 FUEL TANK FILLER ASSY 739
810272431 FRAME ASSY 741
37 81019289 PWR PLT ASSY T4 ENG CELL W/VPC 745
810192911 GEARBOX ASSY 600 HP 749
810016380 DRIVE PUMP 753
810120620 PUMP HYDR PISTON VARIABLE 761
7041800 KIT, EDC 763
5827607 KIT, OVERHAUL (GASKET/SEAL) 771
810120640 PUMP HYDR PISTON VARIABLE 779
7041800 KIT, EDC 781
5827607 KIT, OVERHAUL (GASKET/SEAL) 789
810238630 PUMP HYDR PISTON VARIABLE 797
7041720 KIT, VALVE 799
7041770 KIT, EDC 801
A052380 PUMP HYDR PISTON VARIABLE 809
7041800 KIT, EDC 815
5827607 KIT, OVERHAUL (GASKET/SEAL) 823
A097352 CLUTCH ASSY 827
810155850 CLUTCH 829
38 81019293 EXHAUST SYST TIER 4F QXS15 833
39 81031063 INTAKE ASSY TIER 4F QSX15 835
810264100 CLEANER AIR 837
40 81019298 COOLER INSTL QSX15 T4 FINAL 841
41 81019296 FUEL CIRCUIT TIER 4F QSX15 845
42 81019295 BATTERY ASSY QSX15 847
43 81019310 HVAC QSX15 851
810246100 AIR CONDITIONER & HEATER UNIT 853
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XI
46 81031062 DEF SYSTEM INSTL 857
810219310 MANIFOLD ASSY 861
80016433 MODULE DOSER-SUPPLY 24V 863
47 81022284 CLUTCH RELEASE ASSY 867
84041196 LUBE SYST CLUTCH RELEASE 869
48 81027247 ENCLOSURE ASSY POWER PLANT 871
810276642 PANEL ENCL ASSY 873
810276672 PANEL ENCL ASSY 875
810302522 COVER ENCLOSURE PANEL 877
810312562 PANEL ENCL ASSY 879
53 81036067 GENERATOR ASSY PREP 881
81036068 HEATER APU 883
81036069 AIR COND ASSY APU 885
81036070 FUEL CIRCUIT APU 887
81041150 ESI APU PREP 889
81040179 JUNCTION BOX ASSY APU DC 891
57 80106391 T4 ENG LADDER INSTAL MLC650 893
LOWERWORKS
1 810191110 CARBODY ASSEMBLY 897
81020206 SLEWING DRIVE ASSY 901
A056890 MOTOR HYD PISTON 903
5364675 KIT, OVERHAUL/SEAL 905
81020719 HYD ASSY CARBODY/ADAPTER FRAME 907
81020720 HYD LINES INSTL ADAPTER FRAME 913
810039140 Q DISCON FITTING 919
81020721 PIPING HYDR ASSY CARBODY 923
810222460 GEARBOX DUAL INPUT OIL FLUSHED 927
810235821 PINPULLER ASSY FRONT ADAPTER F 929
810262850 HYD CYL FRONT PINPULLER FEMALE 931
810238291 JOINT ROTATING UNION 933
810090270 ROTATING JOINT 935
810242001 GREASE PIPING ASSY 939
810260460 PUMP GREASE 24VDC/2.0A 941
A067160 VALVE ASSY 6 BANK 943
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XII
A067180 VALVE ASSY 12 BANK 945
A070050 VALVE ASSY 947
84030411 ESI ADAPTER FRAME 949
81041396 HYD MOTOR 160-42CC PISTON 951
90038633 OVERHAUL SEAL KIT, H1B160 955
810300010 SENSOR 957
810259091 ESI CARBODY 959
810259291 PIN PULLER ASSY CARBODY-CRAWLE 961
810259310 CYLINDER HYDR 963
84032286 PIN PULLER BOOM BUTT SUBASSY 965
1 810181422 CRAWLER ASSY 80 INCH PAD 969
81018581 CRAWLER DRIVE ASSY 973
810209890 DRIVE SHAFT ASSY 977
810247100 DRIVE SHAFT ASSY W/DISCONNECT 979
810194144 ROLLER INTERMEDIATE ASSY CRAWL 981
81026363 CRAWLER TENSIONING ASSY 983
A044794 ROLLER ASSEMBLY 985
2 81027186 AUTOLUBE INSTALL 987
81031503 GREASE GUARD ASSY 989
81019884 GREASE PIPING ASSY 991
810242020 PUMP 993
810243530 VALVE ASSY 995
81025910 ESI CRAWLER 997
3 81022609 CARBODY LOWERWORKS JACKING 999
81040882 OUTRIGGER PAD ASSY 1001
5 81026552 DRIVE SWING ASSY VPCMAX SWING 1003
81026136 HYD LINES VPCMAX SWING PREP 1005
81026553 DRIVE SWING ASSY VPC-MAX 3RD D 1007
A056890 MOTOR HYD PISTON 1009
5364675 KIT, OVERHAUL/SEAL 1011
ATTACHMENTS
1 810203030 BUTT ASSY #680 6M STD EQUIP 1013
81019386 DRUM ASSY MAIN HOIST 1015
810239060 HYD MOTOR 1017
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XIII
90038633 OVERHAUL SEAL KIT, H1B160 1021
810245240 GEARBOX 1023
810342510 GUARD 1027
810300010 SENSOR 1029
810342520 GUARD 1031
84028201 BREATHER ASSY 1033
81020304 BUTT MACHINING #680 6M 1035
81022048 BOOM STOP ASSY #680 BOOM 1037
A060971 STRUT ASSY BOOM STOP 1039
81022349 HYD LINES INSTL BOOM BUTT 1043
810239070 VALVE DIRECTIONAL CONTROL 1049
810039140 Q DISCON FITTING 1051
810114710 Q DISCON FITTING 1053
810233711 ESI BOOM BUTT 1055
81027421 CATWALK ASSY #680 6M BOOM BUTT 1057
1687791 BOOM ANGLE INDICATOR ASSY 1059
81026267 WINCH RIGGING 1061
810099570 WINCH 1067
A131810 BLOCK 1071
A131821 GUIDE ASSY 1073
81027224 PIPING ASSY RIG WINCH DRUM 0 1075
810039140 Q DISCON FITTING 1077
84030729 ADAPTER RIGGING WINCH ASSY 1079
84044934 WIRE ROPE RIGGING W/ FITTING 1081
81028812 HYD LINES INSTL DRUM 6 PREP 1083
810039130 Q DISCON FITTING 1087
810114700 Q DISCON FITTING 1089
810121640 Q DISCON FITTING 1091
810039140 Q DISCON FITTING 1093
810114710 Q DISCON FITTING 1095
81028696 HYD LINES INSTL DRUM 2 PREP 1097
810039140 Q DISCON FITTING 1101
810114710 Q DISCON FITTING 1103
1 810255830 WIRE ROPE NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XIV
1 81018141 BOOM RIGGING B10:680 NO DWG
2 810255830 WIRE ROPE NO DWG
2 81022686 BOOM RIGGING B60:680 NO DWG
3 810255860 WIRE ROPE NO DWG
3 81022863 BOOM RIGGING B40:680-681-682 NO DWG
4 810243630 WIRE ROPE 32MM DIA W/ EYES X 6 NO DWG
4 81022864 BOOM RIGGING B80:680-681-682 NO DWG
5 81025005 MAST RIGGING M10:684 NO DWG
6 810333440 WEIGHT BALL SWIVEL 22.2 MTON 2 NO DWG
6 81018143 LUFFING JIB RIGGING LJ ON B10 NO DWG
7 810203060 INSERT ASSY #680 4M STD EQUIP 1105
81021742 GUIDE DR1 WR ASSY 4M INSERT 1107
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1109
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1111
81027235 CATWALK ASSY #680 4M INSERT 1113
81022537 DRUM 2 ASSY 4M INSERT PREP 1115
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1117
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1119
81022548 DRUM 2 ASSY 4M INSERT EQUIP 1121
81022734 HYDR ASSY DRUM 2 EQUIPPED 1125
810039130 Q DISCON FITTING 1129
810114700 Q DISCON FITTING 1131
810239070 VALVE DIRECTIONAL CONTROL 1133
81042207 PIN HOSE STOWAGE 1135
81023462 DRUM ASSY AUX MAIN HOIST 1137
810239060 HYD MOTOR 1139
90038633 OVERHAUL SEAL KIT, H1B160 1143
810245240 GEARBOX 1145
810342510 GUARD 1149
810300010 SENSOR 1151
810342520 GUARD 1153
84028201 BREATHER ASSY 1155
81024504 ESI BOOM INSERT 4M 1157
81022554 DRUM 3 ASSY 4M INSERT PREP 1159
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XV
81040115 SHEAVE 30X1.12 WR AUTO GRS 1161
81040116 SHEAVE ASSY 30″X1.12WRX4.5B 1163
81029089 LUFFING JIB PREP 4M INSERT 1165
8 84039500 HOOK BLOCK 160MT 3SH 32WR 1167
9 810234614 CHEEK WEIGHT KIT 135MTON BLOCK 1169
10 810219961 INSERT ASSY 1171
81026853 CATWALK ASSY #680 12M X-HEAVY 1173
81033853 ESI 12M INSERT 1175
810316421 ESI POSITION LIGHT & ANEMOMETE 1177
810209900 SENSOR WIND SPEED 1179
810250570 SUBASSY POSITION LIGHT 1181
81029068 LUFF JIB PREP 12M INS W/SHEAVE 1183
11 81043262 DECALS MLC650 INSERT W/ EQUAL 1185
81043266 DECALS MLC650 INSERT SHIPMENT 1187
12 810224960 TOP ASSY #680 10M 1191
810234331 BOOM POINT LOWER ASSY 1195
810285451 ROLLER ASSY 1197
84024077 LINK DEAD END ASSY 1199
81033846 SHEAVE 1201
810230101 GUIDE WIRE ROPE ASSY 1203
810245791 ESI BLOCK LEVEL 1205
810248132 SENSOR ASSY DRUM SPEED 1207
810283952 DRUM ASSY DRUM 3 10.0M TOP PR 1209
81033846 SHEAVE 1211
84047535 LINK ASSY LOAD 1213
810250591 STRUT ASSY 1215
810263661 ESI BOOM TOP WRG 1217
81024572 ESI BOOM TOP MTG 1219
84019148 A2B DEVICE MOD TWO SPRINGS 1221
810245702 A2B DEVICE 1223
1770784 LEVER 1225
810238652 SWITCH LIMIT ASSY 1227
810272621 CATWALK ASSY #680 BOOM TOP 1229
810285861 ASSY A2B WEIGHT RIGGING 1231
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XVI
810234361 POINT LOWER 4 SHEAVE RT 1233
81028932 LINK DEAD END ASSY 1235
81033846 SHEAVE 1237
810286371 POINT LOWER 4 SHEAVE LEFT 1239
810289324 LINK DEAD END ASSY 1241
81033846 SHEAVE 1243
81039648 GUIDE WIRE ROPE ASSY 1245
81031883 TOP #680 ASSY LUFF PREP 1247
12 810299600 BLOCK 450MT HOOK 32MM WR 10 SH 1249
13 810204271 INSERT ASSY 1251
810277711 CATWALK ASSY #680, 6.0 M HEAVY 1253
810291481 INSERT LJ PREP-6M HEAVY 1255
14 810226041 INSERT ASSY 1257
81037238 CATWALK ASSY #680, 12M W/EQ 1261
81035617 INSERT 1263
15 810349771 INSERT ASSY 1265
810266221 CATWALK ASSY #680, 12 M HEAVY 1267
810291451 INSERT LJ PREP 12M HEAVY 1269
16 810351360 INSERT ASSY #680 12M W/SUSP 1273
810353861 CATWALK #680 12M W/SUSP 1277
81036021 INSERT LJ PREP-12.0M W/SUSP 1279
81036355 SUSPENDER WIRE ROPE #680 1281
17 810204241 INSERT ASSY 1283
81026622 CATWALK ASSY #680 12M HEAVY 1285
81029145 INSERT LJ PREP 12M HEAVY 1287
17 810299611 CHEEK WEIGHTS 450/625 MTON BLK 1289
20 81043263 DECALS MLC650 1M CAP ASSY 1291
21 81043264 DECALS MLC650 TRANS INSERT 1293
81043266 DECALS MLC650 INSERT SHIPMENT 1295
22 81043264 DECALS MLC650 TRANS INSERT 1297
81043266 DECALS MLC650 INSERT SHIPMENT 1299
24 81038388 DETACHABLE UPPER BOOM POINT 1301
81036286 ROLLER ASSY BOOM POINT UPPER F 1303
810297695 BOOM PT UPR FRAME ASSY 28MMSHE 1305
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XVII
81034286 ESI UPPER BOOM POINT 1307
810245682 A2B DEVICE 1309
1770804 LEVER ASSY 1311
810238652 SWITCH LIMIT ASSY 1313
81033846 SHEAVE 1315
25 810262720 TOP ASSY #682 1M CAP 1317
81027180 ESI 1M BOOM CAP WIRING 1319
81027181 ESI 1M BOOM CAP MTG 1321
84019147 A2B DEVICE MOD TWO SPRINGS 1323
810245682 A2B DEVICE 1325
1770804 LEVER ASSY 1327
810238652 SWITCH LIMIT ASSY 1329
810301151 GUIDE WIRE ROPE ASSY 1331
810338461 SHEAVE ASSY 1333
810301181 BOOM POINT LOWER ASSY 1335
81028932 LINK DEAD END ASSY 1337
81033846 SHEAVE 1339
26 810099780 POINT ASSY EXT UPPER #58WA 1343
81033846 SHEAVE 1347
81031323 ESI EXT UPPER POINT WRG 1349
81031324 ESI EXT UPPER POINT MTG 1351
810245682 A2B DEVICE 1353
1770804 LEVER ASSY 1355
810238652 SWITCH LIMIT ASSY 1357
810245702 A2B DEVICE 1359
1770784 LEVER 1361
810238652 SWITCH LIMIT ASSY 1363
27 81021310 INSERT ASSY #680/681 12M 1367
81030480 CATWALK ASSY 12 M #680/681 1371
28 81021714 TRANS INSERT ASSY #681/682 6M 1373
84047539 LINK ASSY LOAD 1375
84047535 LINK ASSY LOAD 1377
81030484 CATWALK ASSY #681/682 6M 1379
29 81022004 INSERT ASSY #681 3M 1381
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: February 20, 2020 Rev:
Model Number Serial Number
MLC650 6501031
Item Part Description Page
XVIII
81030481 CATWALK ASSY #681 3M 1383
30 81021204 INSERT ASSY #681 6M 1385
81030479 CATWALK ASSY 6.0 M #681 1387
31 81034541 INSERT ASSY #681 12M 1389
81034751 CATWALK ASSY 12.0 M #681 1391