Manitowoc Crane MLC650 Parts Manual SN 6501027 – PDF DOWNLOAD

Manitowoc Crane MLC650 Parts Manual SN 6501027 – PDF DOWNLOAD

The Manitowoc Crane MLC650 Parts Manual (SN 6501027) in PDF format is a comprehensive maintenance guide. It includes genuine replacement parts information, facilitating efficient troubleshooting for optimal performance. Easily downloadable for quick access and reference.

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Manitowoc Crane MLC650 Parts Manual SN 6501027 – PDF DOWNLOAD

Language : English
Pages : 1539
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC650 Parts Manual SN 6501027 – PDF DOWNLOAD

ROTATING STRUCTURE
1 810219120 CAB ASSY 24V CCS 5
810223731 SEAT ASSY 7
810116140 SEAT 9
810243544 CAB ASSY 11
810218742 EXTERIOR EQUIP CAB ASSY 17
81021878 DOOR ASSY CAB 21
81021879 WINDOW ASSY CAB 23
810219011 WINDSHIELD WIPER ASSY CAB 25
A027140 ROLLER ASSY CAB DOOR FRONT TRO 27
810302802 BRAKE ASSY CAB DOOR BRAKE 29
A037000 ROLLER ASSEMBLY 31
810218752 INTERIOR EQUIP CAB AIR DUCTS 33
810218762 INTERIOR EQUIP CAB ASSY 35
810218772 INSULATION ASSY CAB 37
810223722 HVAC ASSY CAB 39
81040835 HVAC KIT CAB INSIDE PARTS 41
90040442 PEDESTAL UNIT 43
810223752 MAT FLOOR ASSY CAB 45
81024521 CONSOLE CONTROL ASSY CAB 47
81019747 CONSOLE LEFT HAND ASSY 51
810174260 LIGHT ASSY 55
A024680 CONTROLLER, JOYSTICK 57
81037044 CONSOLE RIGHT HAND ASSY 61
84054782 DISPLAY CCS COLOR 65
80084622 JOYSTICK-SINGLE AXIS 15 DEG R NO DWG
810174260 LIGHT ASSY 67
810174260 LIGHT ASSY 69
810240861 ESI CONSOLE RIGHT HAND 71
A032981 ELECTRIC ACCESSORY ASSEMBLY 73
81036291 ESI R CONSOLE RECPT 75
A02019 FOOT PEDAL ASSY THROTTLE CONTR 77
810259061 ESI CAB INTERIOR WIRING 79
1 81043247 DECAL INSTL MLC650 STANDARD 81
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
II
81043248 DECALS MLC650 STD CAB 85
1815030 BUILDERS DECAL 87
81043249 DECALS MLC650 STD LOWERWORKS 89
81043269 DECALS MLC650 LOWERWORKS SHIP 91
81043250 DECALS MLC650 STD UPPERWORKS 95
81043270 DECALS MLC650 UPPERWORKS SHIP 97
81043251 DECALS MLC650 STD BASIC BOOM 101
81043266 DECALS MLC650 INSERT SHIPMENT 103
81043271 DECALS MLC650 BASIC BOOM SHIP 105
81030238 DECAL ASSY HANDRAIL ID MLC650 109
84020245 DECAL ASSY PARTS BOX 111
2 A03316 COVER ASSY WINDOWS VISION CAB 113
2 810191411 CAB MOUNTING ASSY 117
810106720 CYLINDER HYDR 121
3856245 KIT, SEAL 123
810297791 PLATFORM ASSY 125
810292711 PLATFORM ASSY 127
810293652 LANYARD 129
2 81043252 DECALS MLC650 NOMENCLATURE 131
3 81043253 DECALS MLC650 SELFERECT OPTION 133
4 81028484 HANDRAIL ASSY CAB 135
4 81027230 LINK ASSY ROT BED ALIGNMENT 137
4 81043254 DECALS MLC650 CARBODY JACKING 139
5 81025807 SWITCH DRUM 2 CAB 141
5 84038896 BUSHING ASSY 143
5 81043255 DECALS MLC650 VPC-MAX PREP OPT 145
6 81033567 LINK ASSY STOWAGE 147
6 81023581 PIN PULLER ASSY ROT BED REAR 149
6 81043256 DECALS MLC650 T4F ENGINE OPT 151
7 81025809 SWITCH DRUM 5 CAB 153
7 84021726 GENERATOR ASSY APU PREP 155
7 81031171 BEAM ASSY ROTATING BED 157
8 81025812 SWITCH CAB TILT CAB 159
8 81025532 WEAR PAD ASSY VPC 161
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
III
8 81043259 DECALS MLC650 PORT HYD POWER 163
9 81025813 SWITCH TIER 4F ENGINE CAB 165
9 81037083 GEAR RACK 167
10 81025814 SWITCH AIRCRAFT WARNING CAB 169
10 81027339 PLATFORM ASSY ROTATING BED 171
810291222 PLATFORM ASSY ROT BED LH 173
810293652 LANYARD 175
810291942 PLATFORM ASSY ROT BED LH 177
810293652 LANYARD 179
81039774 PLATFORM ASSY BED REAR LH 181
81039775 PLATFORM ASSY BED REAR LH 183
810293652 LANYARD 185
810292722 PLATFORM ASSY ROTATING BED RIG 187
810293652 LANYARD 189
810293652 LANYARD 191
81040458 PLATFORM ASSY BED REAR RH INST 193
81040014 PLATFORM ASSY BED REAR RH 195
810293652 LANYARD 197
10 81043261 DECALS MLC650 INSERT TYPICAL 199
81043266 DECALS MLC650 INSERT SHIPMENT 201
11 81023038 FLOOR PLATE ASSY CAB 203
11 81027699 PLATFORM ASSY GENERAL 205
81038176 PLATFORM ASSY CARBODY 207
81038154 STRUT ASSY CARBODY PLATFORM 209
81042792 STRUT ASSY LOWER 211
81038486 LADDER ASSY CARBODY 213
810293652 LANYARD 215
810290992 PLATFORM ASSY ROT BED 217
810293652 LANYARD 219
810292622 PLATFORM ASSY REAR ROT BED LH 221
810293652 LANYARD 223
810292632 PLATFORM ASSY REAR ROT BED RH 225
810293652 LANYARD 227
810294972 PLATFORM ASSY 2469 X 1044 CAB 229
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
IV
810293652 LANYARD 231
810293652 LANYARD 233
810294952 LADDER ASSY CAB REAR 235
810293652 LANYARD 237
810299471 HANDRAIL 239
810299531 HANDRAIL 241
11 81043262 DECALS MLC650 INSERT W/ EQUAL 243
81043266 DECALS MLC650 INSERT SHIPMENT 245
12 810191420 MAST WITH BACKHITCH ASSY 247
81022627 GANTRY ASSY 251
810338870 SHEAVE 1.25 ROPE X 30.00 OD X 253
81022688 LIVE MAST ASSY 257
810338870 SHEAVE 1.25 ROPE X 30.00 OD X 261
81026040 ESI LIVE MAST 263
810285341 PIPING LIVE MAST 265
7041130 VALVE, DOUBLE COUNTERBALANCE 269
810039130 Q DISCON FITTING 271
81038777 CYL HYD MAST RAISING 273
12 81043261 DECALS MLC650 INSERT TYPICAL 275
81043266 DECALS MLC650 INSERT SHIPMENT 277
13 81043261 DECALS MLC650 INSERT TYPICAL 279
81043266 DECALS MLC650 INSERT SHIPMENT 281
14 81043261 DECALS MLC650 INSERT TYPICAL 283
81043266 DECALS MLC650 INSERT SHIPMENT 285
15 81043261 DECALS MLC650 INSERT TYPICAL 287
81043266 DECALS MLC650 INSERT SHIPMENT 289
16 81043261 DECALS MLC650 INSERT TYPICAL 291
81043266 DECALS MLC650 INSERT SHIPMENT 293
20 81028324 COUNTERWEIGHT WELDMENT 295
21 81028324 COUNTERWEIGHT WELDMENT 297
21 81043264 DECALS MLC650 TRANS INSERT 299
81043266 DECALS MLC650 INSERT SHIPMENT 301
22 81028898 GUIDE ASSY ROT BED VPC&VPCMAX 303
81022347 LINK CONNECTING VPC ACTUATOR 305
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
V
81037523 SLIDE VPC HOSE CHAIN ASSY 307
81029057 HYD LINES INSTL ROT BED VPC 309
810287340 CHAIN ROTATING BED ASSY 311
81042207 PIN HOSE STOWAGE 313
22 81028324 COUNTERWEIGHT WELDMENT 315
22 81043264 DECALS MLC650 TRANS INSERT 317
81043266 DECALS MLC650 INSERT SHIPMENT 319
23 81043261 DECALS MLC650 INSERT TYPICAL 321
81043266 DECALS MLC650 INSERT SHIPMENT 323
24 810284679 PARTS BOX ASSY 325
810423562 LINK ASSY DEAD END DRUM 2 PREP 327
A062780 SOCKET BUTTON 329
810307552 PIPING HYD ASSY HOSE DOUBLE W/ 331
810121640 Q DISCON FITTING 333
810121650 Q DISCON FITTING 335
810307562 PINPULLER ASSY HAND HELD 337
810121640 Q DISCON FITTING 339
810121650 Q DISCON FITTING 341
810280802 COUPLING 343
810249430 VALVE ASSY QUICK DRAIN 345
810039130 Q DISCON FITTING 347
A041430 PUMP HYD HAND 349
810423562 LINK ASSY DEAD END DRUM 2 PREP 351
A062780 SOCKET BUTTON 353
810423562 LINK ASSY DEAD END DRUM 2 PREP 355
A062780 SOCKET BUTTON 357
24 81043261 DECALS MLC650 INSERT TYPICAL 359
81043266 DECALS MLC650 INSERT SHIPMENT 361
25 81043261 DECALS MLC650 INSERT TYPICAL 363
81043266 DECALS MLC650 INSERT SHIPMENT 365
31 81036848 DRUM ASSY #3 WHIP LINE PREP 367
810271231 HYD LINES INSTL DRUM 3 PREP 371
810039130 Q DISCON FITTING 375
810114700 Q DISCON FITTING 377
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
VI
81042207 PIN HOSE STOWAGE 379
49 81029718 ENCLOSURE ASSY 381
54 81040138 PIN ASSY VPC MAX PREP 383
55 81022181 COUNTERWEIGHT TRAY ASSY VPC 387
810152201 ROLLER ASSY 391
81022485 HYD LINES INSTL VPC TRAY 395
81028704 VALVE ASSY 1 BANK D03 ALUMINUM 399
810239070 VALVE DIRECTIONAL CONTROL 401
810241911 ESI CWT TRAY VPC 403
810289450 LIGHT ASSY VPC WARNING INDICAT 405
810289450 LIGHT ASSY VPC WARNING INDICAT 407
810289450 LIGHT ASSY VPC WARNING INDICAT 409
810289450 LIGHT ASSY VPC WARNING INDICAT 411
810295091 CHAIN 413
58 80111790 MOD ROTATING BED 415
UPPERWORKS MACHINERY
3 81020158 UPPER WORKS JACKING 417
A059691 OUTRIGGER PAD SUBASSY 30.5″ 419
4 81026138 HYD LINES INSTL CARBODY JACKIN 423
810121650 Q DISCON FITTING 427
810039130 Q DISCON FITTING 429
7 81020657 HYDRAULIC SCHEMATIC MLC650 NO DWG
13 81028813 CYL HYD ASSY LIVE MAST INSTL 431
810271650 CYL HYD SELF ASSY 433
810288141 PIPING HYD ASSY SELF-ERECT LIV 435
14 81019148 DRUM ASSY LIVE MAST HOIST 439
81019318 DRUM ASSY LIVE MAST HOIST 441
810221140 HYD MOTOR 443
90038633 OVERHAUL SEAL KIT, H1B160 447
81035392 GUARD ASSY DRUM WITH CUTOUT 449
81035396 GUARD ASSY DRUM 451
81035394 GUARD ASSY DRUM WITH CUTOUT 453
810234252 GEARBOX 455
84028201 BREATHER ASSY 459
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
VII
81021129 PAWL ASSY LIVE MAST HOIST 461
81041533 CYL HYD 463
810245621 ESI DRUM 4 465
810238652 SWITCH LIMIT ASSY 467
810280151 PIPING LIVE MAST HOIST 473
810039140 Q DISCON FITTING 479
810114710 Q DISCON FITTING 481
810121640 Q DISCON FITTING 483
810121650 Q DISCON FITTING 485
810239070 VALVE DIRECTIONAL CONTROL 487
810279320 VALVE MANIFOLD 489
15 810191494 DRUM ASSY WHIP LINE HOIST 491
81021104 PRESSURE ROLLER ASSY WHIP HOIS 493
81021105 ARM PRESSURE ROLLER ASSY 495
81025879 LINK ASSY PIVOT 497
810245352 ESI DRUM 3 499
810271451 PIPING HYD WHIP HOIST DRUM 3 501
810039140 Q DISCON FITTING 505
810114710 Q DISCON FITTING 507
810239070 VALVE DIRECTIONAL CONTROL 509
81021101 DRUM ASSY WHIP HOIST 511
810239060 HYD MOTOR 513
90038633 OVERHAUL SEAL KIT, H1B160 517
810245240 GEARBOX 519
81035400 GUARD ASSY DRUM WITH CUTOUT 523
81035404 GUARD ASSY DRUM 525
84028201 BREATHER ASSY 527
23 81021787 HYD LINES INSTL ROT BED RTE TO 535
810039130 Q DISCON FITTING 543
810039140 Q DISCON FITTING 545
810114700 Q DISCON FITTING 547
810121640 Q DISCON FITTING 549
810121650 Q DISCON FITTING 551
810269971 VALVE ASSY 553
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
VIII
7034800 VALVE, SELECTOR 555
A113480 DIRECTIONAL CONTROL VALVE 557
81042207 PIN HOSE STOWAGE 559
24 81037480 HYD LINES INSTL ROT BED ACCESS 561
25 81037594 PIPING HYDR ASSY TRANSDUCER MA 565
81037074 MANIFOLD TRANSDUCER AND DIAG 567
26 81024078 HYD LINES INSTL SUCTION T3/T4 569
27 81025088 HYD LINES INSTL COOLANT HOSE 573
28 81027114 HYD LINES INSTL DRUM 0 ROT BED 577
810039130 Q DISCON FITTING 579
29 81027115 HYD LINES INSTL DRUM 6 PREP 581
810039130 Q DISCON FITTING 583
810114700 Q DISCON FITTING 585
30 81027117 HYD LINES INSTL DRUM 2 PREP 587
810039130 Q DISCON FITTING 589
810114700 Q DISCON FITTING 591
32 81027119 HYD LINES PIN PULLER 593
810121640 Q DISCON FITTING 595
810121650 Q DISCON FITTING 597
33 81037352 PIPING HYDR ASSY ROTATING BED 601
34 81037479 PIPING HYD ASSY ROTATING BED J 607
35 81027334 HYD LINES VPC-MAX PREP 615
810039140 Q DISCON FITTING 619
810120620 PUMP HYDR PISTON VARIABLE 627
810121650 Q DISCON FITTING 629
45 81036814 PIPING HYD ASSY FAN T4 631
CONTROLS, ELECTRICAL
4 81025495 ESI CAMERA BUTT INSTL 633
5 81042158 ESI BOOM TOP CAM PREP 635
6 81025808 SWITCH DRUM 3 CAB 637
8 81025498 ESI CAMERA BOOM INSERT 4M 639
8 81024939 ELECTRICAL SCHEMATIC MLC650 NO DWG
11 81041718 ESI 12M INSERT CCTV 641
12 81025818 SWITCH CAMERA LIGHTS CAB 643
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
IX
13 81025501 ACCESSORY CAMERA MONITORS CAB 645
810244000 MONITOR ASSY LED 7 IN 647
14 81028247 ESI RCL LIGHT 649
84037426 LIGHT ASSY RCL 651
16 81037054 SWITCH 653
16 81037025 ESI ROTATING BED 657
81019869 ESI CAB EXTERIOR WIRING 661
81037027 ESI ROTATING BED MOUNT 665
810244811 SWITCH BOOM STOP ASSY 669
810249942 LIMIT SWITCH 671
1768064 BRACKET W/2-289797 BU 673
810249950 LIMIT SWITCH 675
810273621 PANEL ELEC BATTERY DISCONNECT 677
810285121 LIMIT SWITCH 679
810238652 SWITCH LIMIT ASSY 681
84025440 LIMIT SWITCH ASSY 683
810238652 SWITCH LIMIT ASSY 685
81034121 ESI CAN RECEPTACLE MOUNT 687
810273220 KIT BASE/REMOTE 689
84036350 JUNCTION BOX DC LOAD CENTER 691
81040940 ESI SERVICE LIGHTS 695
81038813 LIGHT SERVICE LIGHT ASSY 697
17 84050450 SWITCH VPC SHUTDOWN 699
17 81026820 ESI UPPER WORKS JACKING 701
18 81036743 ESI VPC-MAX ROT BED PREP 703
810238652 SWITCH LIMIT ASSY 705
810238652 SWITCH LIMIT ASSY 707
810238652 SWITCH LIMIT ASSY 709
810238652 SWITCH LIMIT ASSY 711
19 81025392 ESI CAMERA BED INSTL 713
20 81038149 ESI AC COMMON 715
25 84032601 ESI BOOM TOP CAMERA 717
44 81019297 ESI QSX15 T4F 721
81041377 BRACKET FUSE PANEL 723
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
X
52 81027125 COLD WEATHER KIT INSTL ROT BED 725
81040030 BOX JUNCTION ASSY 727
81040031 BOX JUNCTION ASSY 729
POWER PLANT
18 81036066 GENERATOR ASSY EQUIP 731
81031997 GENERATOR ASSY 735
19 81034259 POWER PLANT PORTABLE HYD SUPLY NO DWG
21 81028726 TANK HYDRAULIC INSTL 739
810239030 TANK HYDRAULIC ASSY 741
A164380 VENT BREATHER TANK 745
810039140 Q DISCON FITTING 747
26 81041204 GENERATOR INSTL COMPONENTS 749
30 90038237 500 HR SERVICE KIT 751
31 90038238 1000 HR SERVICE KIT 753
36 81025703 FUEL TANK INSTALLATION 755
810224620 TANK FUEL ASSY 757
810182880 FUEL TANK FILLER ASSEMBLY 759
810272431 FRAME ASSY 761
37 81019289 PWR PLT ASSY T4 ENG CELL W/VPC 765
810192911 GEARBOX ASSY 600 HP 769
810016380 DRIVE PUMP 773
810120620 PUMP HYDR PISTON VARIABLE 781
810120640 PUMP HYDR PISTON VARIABLE 789
810238630 PUMP HYDR PISTON VARIABLE 797
7041720 KIT, VALVE 799
7041770 KIT, EDC 801
A052380 PUMP HYDR PISTON VARIABLE 809
A097352 CLUTCH ASSY 815
810155850 CLUTCH 817
38 81019293 EXHAUST SYST TIER 4F QXS15 821
39 81031063 INTAKE ASSY TIER 4F QSX15 823
810264100 CLEANER AIR 825
40 81019298 COOLER INSTL QSX15 T4 FINAL 829
41 81019296 FUEL CIRCUIT TIER 4F QSX15 833
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XI
42 81019295 BATTERY ASSY QSX15 835
43 81019310 HVAC QSX15 839
810246100 AIR CONDITIONER & HEATER UNIT 841
46 81031062 DEF SYSTEM INSTL 845
810219310 MANIFOLD ASSY 849
80016433 MODULE DOSER-SUPPLY 24V 851
47 81022284 CLUTCH RELEASE ASSY 855
84041196 LUBE SYST CLUTCH RELEASE 857
48 81027247 ENCLOSURE ASSY POWER PLANT 859
810276642 PANEL ENCL ASSY 861
810276672 PANEL ENCL ASSY 863
810302522 COVER ENCLOSURE PANEL 865
810312562 PANEL ENCL ASSY 867
53 81036067 GENERATOR ASSY 869
81036068 HEATER APU 871
81036069 AIR COND ASSY APU 873
81036070 FUEL CIRCUIT APU 875
81041150 ESI APU PREP 877
81040179 JUNCTION BOX ASSY APU DC 879
57 80106391 T4 ENG LADDER INSTAL MLC650 881
LOWERWORKS
1 810191110 CARBODY ASSEMBLY 885
81020206 SLEWING DRIVE ASSY 889
A056890 MOTOR HYD PISTON 891
5364675 KIT, OVERHAUL/SEAL 893
81020719 HYD ASSY CARBODY/ADAPTER FRAME 895
81020720 HYD LINES INSTL ADAPTER FRAME 901
810039140 Q DISCON FITTING 907
81020721 PIPING HYDR ASSY CARBODY 911
810222460 GEARBOX DUAL INPUT OIL FLUSHED 915
810235821 PINPULLER ASSY FRONT ADAPTER F 917
810262850 HYD CYL FRONT PINPULLER FEMALE 919
810238291 JOINT ROTATING UNION 921
810090270 ROTATING JOINT 923
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XII
810242001 GREASE PIPING ASSY 927
810260460 PUMP GREASE 24VDC/2.0A 929
A067160 VALVE ASSY 931
A067180 VALVE ASSY 933
A070050 VALVE ASSY 935
84030411 ESI ADAPTER FRAME 937
81041396 HYD MOTOR 160-42CC PISTON 939
90038633 OVERHAUL SEAL KIT, H1B160 943
810259091 ESI CARBODY 945
810259291 PIN PULLER ASSY CARBODY-CRAWLE 947
810259310 CYLINDER HYDR 949
1 810181422 CRAWLER ASSY 80 INCH PAD 953
81018581 CRAWLER DRIVE ASSY 957
810247100 SHAFT ASSY 961
81026363 CRAWLER TENSIONING ASSY 963
A044794 ROLLER ASSEMBLY 965
2 81027186 AUTOLUBE INSTALL 967
81031503 GREASE GUARD ASSY 969
81019884 GREASE PIPING ASSY 971
810242020 PUMP 973
810243530 VALVE ASSY 975
81025910 ESI CRAWLER 977
3 81022609 CARBODY LOWERWORKS JACKING 979
81040882 OUTRIGGER PAD ASSY 981
5 81026552 DRIVE SWING ASSY VPCMAX SWING 983
81026136 HYD LINES VPCMAX SWING PREP 985
81026553 DRIVE SWING ASSY VPC-MAX 3RD D 987
A056890 MOTOR HYD PISTON 989
5364675 KIT, OVERHAUL/SEAL 991
ATTACHMENTS
1 810203030 BUTT ASSY #680 6M STD EQUIP 993
81019386 DRUM ASSY MAIN HOIST 995
810239060 HYD MOTOR 997
90038633 OVERHAUL SEAL KIT, H1B160 1001
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XIII
810245240 GEARBOX 1003
810342510 GUARD 1007
810342520 GUARD 1009
84028201 BREATHER ASSY 1011
81020304 BUTT MACHINING #680 6M 1013
81022048 BOOM STOP ASSY #680 BOOM 1015
A060971 STRUT ASSY BOOM STOP 1017
81022349 HYD LINES INSTL BOOM BUTT 1021
810239070 VALVE DIRECTIONAL CONTROL 1027
810039140 Q DISCON FITTING 1029
810114710 Q DISCON FITTING 1031
810233711 ESI BOOM BUTT 1033
81027421 CATWALK ASSY #680 6M BOOM BUTT 1035
1687791 INDICATOR 1037
81026267 WINCH RIGGING 1039
810099570 WINCH 1045
A131810 BLOCK 1049
A131822 GUIDE ASSY WIRE ROPE 1051
81027224 PIPING ASSY RIG WINCH DRUM 0 1053
810039140 Q DISCON FITTING 1055
84030729 ADAPTER RIGGING WINCH ASSY 1057
84044934 WIRE ROPE RIGGING W/ FITTING 1059
81028812 HYD LINES INSTL DRUM 6 PREP 1061
810039130 Q DISCON FITTING 1065
810114700 Q DISCON FITTING 1067
810121640 Q DISCON FITTING 1069
810039140 Q DISCON FITTING 1071
810114710 Q DISCON FITTING 1073
81028696 HYD LINES INSTL DRUM 2 PREP 1075
810039140 Q DISCON FITTING 1079
810114710 Q DISCON FITTING 1081
1 810255830 WIRE ROPE NO DWG
1 81018141 BOOM RIGGING B10:680 NO DWG
2 810255830 WIRE ROPE NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XIV
2 81022686 BOOM RIGGING B60:680 NO DWG
3 810255860 WIRE ROPE NO DWG
3 81022863 BOOM RIGGING B40:680-681-682 NO DWG
4 810243630 WIRE ROPE 32MM DIA W/ EYES X 6 NO DWG
4 81022864 BOOM RIGGING B80:680-681-682 NO DWG
5 81025005 MAST RIGGING M10:684 NO DWG
6 810333440 WEIGHT BALL SWIVEL 22.2 MTON 2 NO DWG
6 81018143 LUFFING JIB RIGGING LJ ON B10 NO DWG
7 810203060 INSERT ASSY #680 4M STD EQUIP 1083
81021742 GUIDE DR1 WR ASSY 4M INSERT 1085
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1087
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1089
81027235 CATWALK ASSY #680 4M INSERT 1091
81022537 DRUM 2 ASSY 4M INSERT PREP 1093
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1095
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1097
81022548 DRUM 2 ASSY 4M INSERT EQUIP 1099
81022734 HYDR ASSY DRUM 2 EQUIPPED 1103
810039130 Q DISCON FITTING 1107
810114700 Q DISCON FITTING 1109
810239070 VALVE DIRECTIONAL CONTROL 1111
81042207 PIN HOSE STOWAGE 1113
81023462 DRUM ASSY AUX MAIN HOIST 1115
810239060 HYD MOTOR 1117
90038633 OVERHAUL SEAL KIT, H1B160 1121
810245240 GEARBOX 1123
810342510 GUARD 1127
810342520 GUARD 1129
84028201 BREATHER ASSY 1131
81024504 ESI BOOM INSERT 4M 1133
81022554 DRUM 3 ASSY 4M INSERT PREP 1135
81040115 SHEAVE 1137
81040116 SHEAVE ASSY 30″X1.12WRX4.5B 1139
81029089 LUFFING JIB PREP 4M INSERT 1141
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XV
10 810219961 INSERT ASSY 1143
81029068 LUFF JIB PREP 12M INS W/SHEAVE 1145
12 810224960 TOP ASSY #680 10M 1149
810234331 BOOM POINT LOWER ASSY 1153
810285451 ROLLER ASSY 1155
81033846 SHEAVE 1157
810230101 GUIDE WIRE ROPE ASSY 1159
810245791 ESI BLOCK LEVEL 1161
810248132 SENSOR ASSY DRUM SPEED 1163
810283952 DRUM ASSY DRUM 3 10.0M TOP PR 1165
810338461 SHEAVE ASSY 1167
810344921 LINK ASSY LOAD 1169
810250591 STRUT ASSY 1171
810263661 ESI BOOM TOP WRG 1173
81024572 ESI BOOM TOP MTG 1175
84019148 A2B DEVICE MOD TWO SPRINGS 1177
810245702 A2B DEVICE 1179
1770784 LEVER 1181
810238652 SWITCH LIMIT ASSY 1183
810272621 CATWALK ASSY #680 BOOM TOP 1185
810285861 ASSY A2B WEIGHT RIGGING 1187
810234361 POINT LOWER 4 SHEAVE RT 1189
810289324 LINK DEAD END ASSY 1191
81033846 SHEAVE 1193
810286371 POINT LOWER 4 SHEAVE LEFT 1195
810289324 LINK DEAD END ASSY 1197
81033846 SHEAVE 1199
81039648 GUIDE WIRE ROPE ASSY 1201
81031883 TOP #680 ASSY LUFF PREP 1203
13 810204271 INSERT ASSY 1205
810291481 INSERT 1207
14 810226041 INSERT ASSY 1209
81035617 INSERT 1213
15 810349771 INSERT ASSY 1215
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XVI
810266221 CATWALK 1217
810291451 INSERT LJ PREP 12M HEAVY 1219
16 810351360 INSERT ASSY #680 12M W/SUSP 1223
81036021 INSERT LJ PREP-12.0M W/SUSP 1227
81036355 SUSPENDER WIRE ROPE #680 1229
17 810204241 INSERT ASSY 1231
81029145 INSERT LJ PREP 12M HEAVY 1233
18 810204241 INSERT ASSY 1235
81029145 INSERT LJ PREP 12M HEAVY 1237
19 810204241 INSERT ASSY 1239
81029145 INSERT LJ PREP 12M HEAVY 1241
20 81043263 DECALS MLC650 1M CAP ASSY 1243
24 81038388 DETACHABLE UPPER BOOM POINT 1245
81036286 ROLLER ASSY BOOM POINT UPPER F 1247
810297695 BOOM PT UPR FRAME ASSY 28MMSHE 1249
81034286 ESI UPPER BOOM POINT 1251
810245682 A2B DEVICE 1253
1770804 LEVER 1255
810238652 SWITCH LIMIT ASSY 1257
81033846 SHEAVE 1259
25 810262720 TOP ASSY #682 1M CAP 1261
81027180 ESI 1M BOOM CAP WIRING 1263
81027181 ESI 1M BOOM CAP MTG 1265
26 810099780 POINT ASSY EXT UPPER #58WA 1269
81033846 SHEAVE 1273
81031323 ESI EXT UPPER POINT WRG 1275
81031324 ESI EXT UPPER POINT MTG 1277
810245682 A2B DEVICE 1279
1770804 LEVER 1281
810238652 SWITCH LIMIT ASSY 1283
810245702 A2B DEVICE 1285
1770784 LEVER 1287
810238652 SWITCH LIMIT ASSY 1289
27 81021310 INSERT ASSY #680/681 12M 1293
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 17, 2018 Rev: 003
Model Number Serial Number
MLC650 6501027
Item Part Description Page
XVII
28 81021714 TRANS INSERT ASSY #681/682 6M 1297
29 81022004 INSERT ASSY #681 3M 1299
31 81034541 INSERT ASSY #681 12M 1301
81034751 CATWALK 1303