Manitowoc Crane MLC650 Parts Manual SN 6501038 - PDF

Manitowoc Crane MLC650 Parts Manual SN 6501038 – PDF DOWNLOAD

The Manitowoc Crane MLC650 Parts Manual (SN 6501038) is a downloadable PDF guide for maintenance. It includes detailed specifications, diagrams, and part numbers, ensuring accurate component identification for efficient operational support.

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Manitowoc Crane MLC650 Parts Manual SN 6501038 – PDF DOWNLOAD

Language : English
Pages : 1535
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC650 Parts Manual SN 6501038 – PDF DOWNLOAD

ROTATING STRUCTURE
1 81021912 CAB ASSY 24V CCS 3
81022373 SEAT ASSY CAB 5
810243544 CAB ASSY 7
810218742 EXTERIOR EQUIP CAB ASSY 13
81021878 DOOR ASSY CAB 17
81021879 WINDOW ASSY CAB 19
810219011 WINDSHIELD WIPER ASSY CAB 21
A027140 ROLLER ASSY CAB DOOR FRONT TRO 23
810302802 BRAKE ASSY CAB DOOR BRAKE 25
A037000 ROLLER ASSY 27
810218752 INTERIOR EQUIP CAB AIR DUCTS 29
81021876 INTERIOR EQUIP CAB ASSY 31
810218772 INSULATION ASSY CAB 33
80113630 HVAC ASSY CAB 35
84039648 HVAC KIT CAB INSIDE PARTS 37
90046833 PEDESTAL UNIT 39
810223752 MAT FLOOR ASSY CAB 41
80113624 CONSOLE CONTROL ASSY CAB 43
81019747 CONSOLE LEFT HAND ASSY 47
A024680 CONTROLLER, JOYSTICK 49
80123310 LIGHT ASSY CONSOLE BACKLIGHT 51
81037044 CONSOLE RIGHT HAND ASSY 55
84054782 DISPLAY CCS COLOR 59
810240861 ESI CONSOLE RIGHT HAND 61
A032981 ACCESSORY RADIO ASSY 63
81036291 ESI R CONSOLE RECPT 65
81039868 ESI CAN RECEPTACLE MOUNT 67
80123310 LIGHT ASSY CONSOLE BACKLIGHT 69
A02019 FOOT PEDAL ASSY THROTTLE CONTR 71
81025906 ESI CAB INTERIOR WIRING 73
80125411 ESI RCL LIGHT 75
1 81043247 DECAL INSTL MLC650 STANDARD 77
81043248 DECALS MLC650 STD CAB 81
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
II
80102744 PLATE CRANE ID MFG IN SG NO DWG
81043249 DECALS MLC650 STD LOWERWORKS 83
81043269 DECALS MLC650 LOWERWORKS SHIP 85
81043250 DECALS MLC650 STD UPPERWORKS 89
81043270 DECALS MLC650 UPPERWORKS SHIP 91
81043251 DECALS MLC650 STD BASIC BOOM 95
81043266 DECALS MLC650 INSERT SHIPMENT 97
81041859 DECAL INSERT LIFTING NO DWG
81043271 DECALS MLC650 BASIC BOOM SHIP 99
81030238 DECAL ASSY HANDRAIL ID MLC650 103
84020245 DECAL ASSY PARTS BOX 105
2 A03316 COVER ASSY WINDOWS VISION CAB 107
2 810191411 CAB MOUNTING ASSY 111
810106720 CYLINDER HYDR 115
3856245 KIT, SEAL 117
810297792 PLATFORM ASSY INSTALLATION CAB 119
810292711 PLATFORM ASSY 121
810293652 LANYARD 123
2 81043252 DECALS MLC650 NOMENCLATURE 125
3 81043253 DECALS MLC650 SELFERECT OPTION 127
4 81028484 HANDRAIL ASSY CAB 129
4 81027230 LINK ASSY ROT BED ALIGNMENT 131
4 81043254 DECALS MLC650 CARBODY JACKING 133
5 81025807 SWITCH DRUM 2 CAB 135
5 84038896 BUSHING ASSY 137
5 81043255 DECALS MLC650 VPC-MAX PREP OPT 139
6 81033567 LINK ASSY STOWAGE 141
6 81023581 PIN PULLER ASSY ROT BED REAR 143
6 81043256 DECALS MLC650 T4F ENGINE OPT 145
7 81025809 SWITCH DRUM 5 CAB 147
7 84021726 GENERATOR ASSY APU PREP 149
7 81031171 BEAM ASSY ROTATING BED 151
7 81043258 DECAL MLC650T4F FAST FUEL FILL 153
8 81025812 SWITCH CAB TILT CAB 155
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
III
8 81025532 WEAR PAD ASSY VPC 157
8 81043259 DECALS MLC650 PORT HYD POWER 159
9 81025813 SWITCH TIER 4F ENGINE CAB 161
9 81037083 GEAR RACK 163
10 81025814 SWITCH AIRCRAFT WARNING CAB 165
10 81027339 PLATFORM ASSY ROTATING BED 167
810291222 PLATFORM ASSY ROT BED LH 169
810293652 LANYARD 171
810291942 PLATFORM ASSY ROT BED LH 173
810293652 LANYARD 175
81039774 PLATFORM ASSY BED REAR LH 177
81039775 PLATFORM ASSY BED REAR LH 179
810293652 LANYARD 181
810292722 PLATFORM ASSY ROTATING BED RIG 183
810293652 LANYARD 185
810293652 LANYARD 187
81040458 PLATFORM ASSY BED REAR RH INST 189
81040014 PLATFORM ASSY BED REAR RH 191
810293652 LANYARD 193
10 81043261 DECALS MLC650 INSERT TYPICAL 195
81043266 DECALS MLC650 INSERT SHIPMENT 197
81041859 DECAL INSERT LIFTING NO DWG
11 81023038 FLOOR PLATE ASSY CAB 199
11 81027699 PLATFORM ASSY GENERAL 201
81038176 PLATFORM ASSY CARBODY 203
81038154 STRUT ASSY CARBODY PLATFORM 205
81042792 STRUT ASSY LOWER 207
81038486 LADDER ASSY CARBODY 209
810293652 LANYARD 211
810290992 PLATFORM ASSY ROT BED 213
810293652 LANYARD 215
810292622 PLATFORM ASSY REAR ROT BED LH 217
810293652 LANYARD 219
810292632 PLATFORM ASSY REAR ROT BED RH 221
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
IV
810293652 LANYARD 223
810294972 PLATFORM ASSY 2469 X 1044 CAB 225
810293652 LANYARD 227
810293652 LANYARD 229
810294952 LADDER ASSY CAB REAR 231
810293652 LANYARD 233
810299471 HANDRAIL 235
810299531 HANDRAIL 237
80116669 LADDER ASSY CAB TO BED 239
12 81019142 MAST WITH BACKHITCH ASSY 241
81019148 DRUM ASSY LIVE MAST HOIST 245
81019318 DRUM ASSY LIVE MAST HOIST 247
810221140 HYD MOTOR 249
90038633 OVERHAUL SEAL KIT, H1B160 253
81035392 GUARD ASSY DRUM WITH CUTOUT 255
81035396 GUARD ASSY DRUM 257
81035394 GUARD ASSY DRUM WITH CUTOUT 259
810234252 GEARBOX 261
810300010 SENSOR 265
84028201 BREATHER ASSY 267
81021129 PAWL ASSY LIVE MAST HOIST 269
81041533 CYL HYD 271
81024562 ESI DRUM 4 273
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 275
81028015 PIPING LIVE MAST HOIST 281
810039140 Q DISCON FITTING 287
810114710 Q DISCON FITTING 289
810121640 Q DISCON FITTING 291
810121650 Q DISCON FITTING 293
810239070 VALVE DIRECTIONAL CONTROL 295
810279320 VALVE MANIFOLD 297
81022627 GANTRY ASSY 299
810338870 SHEAVE ASSY 1.25 ROPE X 30 OD 301
81022688 LIVE MAST ASSY 305
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
V
810338870 SHEAVE ASSY 1.25 ROPE X 30 OD 309
81026040 ESI LIVE MAST 311
810285341 PIPING LIVE MAST 313
7041130 VALVE, DOUBLE COUNTERBALANCE 317
810039130 Q DISCON FITTING 319
80114873 PIN PULLER DRUM 4 BRACKETS 321
12 81043261 DECALS MLC650 INSERT TYPICAL 323
81043266 DECALS MLC650 INSERT SHIPMENT 325
81041859 DECAL INSERT LIFTING NO DWG
13 81043261 DECALS MLC650 INSERT TYPICAL 327
81043266 DECALS MLC650 INSERT SHIPMENT 329
81041859 DECAL INSERT LIFTING NO DWG
20 81028324 COUNTERWEIGHT WELDMENT NO DWG
21 81028324 COUNTERWEIGHT WELDMENT NO DWG
22 81028898 GUIDE ASSY ROT BED VPC&VPCMAX 331
81022347 LINK CONNECTING VPC ACTUATOR 333
81037523 SLIDE VPC HOSE CHAIN ASSY 335
81029057 HYD LINES INSTL ROT BED VPC 337
810287340 CHAIN ROTATING BED ASSY 339
81042207 PIN HOSE STOWAGE 341
23 81043261 DECALS MLC650 INSERT TYPICAL 343
81043266 DECALS MLC650 INSERT SHIPMENT 345
81041859 DECAL INSERT LIFTING NO DWG
24 810284679 PARTS BOX ASSY 347
810423562 LINK ASSY DEAD END DRUM 2 PREP 349
A062780 SOCKET BUTTON 351
810307552 PIPING HYD ASSY HOSE DOUBLE W/ 353
810121640 Q DISCON FITTING 355
810121650 Q DISCON FITTING 357
810307562 PINPULLER ASSY HAND HELD 359
810121640 Q DISCON FITTING 361
810121650 Q DISCON FITTING 363
810280802 SHAFT COUPLING PINPULLER ASSY 365
810249430 VALVE ASSY QUICK DRAIN 367
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
VI
81041177 PUMP CRAWLER TENSIONING 369
A041430 PUMP HYD HAND 371
810039130 Q DISCON FITTING 373
810423562 LINK ASSY DEAD END DRUM 2 PREP 375
A062780 SOCKET BUTTON 377
810423562 LINK ASSY DEAD END DRUM 2 PREP 379
A062780 SOCKET BUTTON 381
24 81043261 DECALS MLC650 INSERT TYPICAL 383
81043266 DECALS MLC650 INSERT SHIPMENT 385
81041859 DECAL INSERT LIFTING NO DWG
25 81043261 DECALS MLC650 INSERT TYPICAL 387
81043266 DECALS MLC650 INSERT SHIPMENT 389
81041859 DECAL INSERT LIFTING NO DWG
31 81036848 DRUM ASSY #3 WHIP LINE PREP 391
810271231 HYD LINES INSTL DRUM 3 PREP 395
810039130 Q DISCON FITTING 399
810114700 Q DISCON FITTING 401
81042207 PIN HOSE STOWAGE 403
49 81029718 ENCLOSURE ASSY 405
54 81040138 PIN ASSY VPC MAX PREP 407
55 81022181 COUNTERWEIGHT TRAY ASSY VPC 411
810152201 ROLLER ASSY 415
81022485 HYD LINES INSTL VPC TRAY 419
81028704 VALVE ASSY 1 BANK D03 ALUMINUM 425
810239070 VALVE DIRECTIONAL CONTROL 427
810241911 ESI CWT TRAY VPC 429
80124066 LIGHT ASSY VPC WARNING 431
810295091 CHAIN 433
58 80111790 MOD ROTATING BED 435
UPPERWORKS MACHINERY
3 81020158 UPPER WORKS JACKING 437
A059691 OUTRIGGER PAD SUBASSY 30.5″ 439
4 81026138 HYD LINES INSTL CARBODY JACKIN 443
810121650 Q DISCON FITTING 449
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
VII
810039130 Q DISCON FITTING 451
7 81020657 HYDRAULIC SCHEMATIC MLC650 NO DWG
13 81028813 CYL HYD ASSY LIVE MAST INSTL 453
810288141 PIPING SELF-ERECT LIVE MAST 455
15 810191494 DRUM ASSY WHIP LINE HOIST 457
81021104 PRESSURE ROLLER ASSY WHIP HOIS 459
81021105 ARM PRESSURE ROLLER ASSY 461
81025879 LINK ASSY PIVOT 463
810245352 ESI DRUM 3 465
810271451 PIPING HYD WHIP HOIST DRUM 3 467
810039140 Q DISCON FITTING 471
810114710 Q DISCON FITTING 473
810239070 VALVE DIRECTIONAL CONTROL 475
81021101 DRUM ASSY WHIP HOIST 477
810239060 HYD MOTOR 479
90038633 OVERHAUL SEAL KIT, H1B160 483
810245240 GEARBOX 485
810300010 SENSOR 489
81035400 GUARD ASSY DRUM WITH CUTOUT 491
81035404 GUARD ASSY DRUM 493
84028201 BREATHER ASSY 495
23 81021787 HYD LINES INSTL ROT BED RTE TO 503
810039130 Q DISCON FITTING 511
810039140 Q DISCON FITTING 513
810114700 Q DISCON FITTING 515
810121640 Q DISCON FITTING 517
810121650 Q DISCON FITTING 519
810269971 VALVE ASSY 521
7034800 VALVE, SELECTOR 523
A113480 DIRECTIONAL CONTROL VALVE 525
81042207 PIN HOSE STOWAGE 527
24 81037480 HYD LINES INSTL ROT BED ACCESS 529
25 81037594 PIPING HYDR ASSY TRANSDUCER MA 533
81037074 MANIFOLD TRANSDUCER AND DIAG 535
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
VIII
26 81024078 HYD LINES INSTL SUCTION T3/T4 537
27 81025088 HYD LINES INSTL COOLANT HOSE 541
28 81027114 HYD LINES INSTL DRUM 0 ROT BED 545
810039130 Q DISCON FITTING 547
29 81027115 HYD LINES INSTL DRUM 6 PREP 549
810039130 Q DISCON FITTING 551
810114700 Q DISCON FITTING 553
30 81027117 HYD LINES INSTL DRUM 2 PREP 555
810039130 Q DISCON FITTING 557
810114700 Q DISCON FITTING 559
32 81027119 HYD LINES PIN PULLER 561
810121640 Q DISCON FITTING 563
810121650 Q DISCON FITTING 565
33 81037352 PIPING HYDR ASSY ROTATING BED 569
34 81037479 PIPING HYD ASSY ROTATING BED J 575
35 81027334 HYD LINES VPC-MAX PREP 583
810039140 Q DISCON FITTING 587
810120620 PUMP HYDR PISTON VARIABLE 595
7041800 KIT, EDC 597
5827607 KIT, OVERHAUL (GASKET/SEAL) 605
810121650 Q DISCON FITTING 607
45 81036814 PIPING HYD ASSY FAN T4 609
CONTROLS, ELECTRICAL
4 81025495 ESI CAMERA BUTT INSTL 611
5 81042158 ESI BOOM TOP CAM PREP 613
6 81025808 SWITCH DRUM 3 CAB 615
8 81025498 ESI CAMERA BOOM INSERT 4M 617
8 81024939 ELECTRICAL SCHEMATIC MLC650 NO DWG
11 81041718 ESI 12M INSERT CCTV 619
12 81025818 SWITCH CAMERA LIGHTS CAB 621
13 81025501 ACCESSORY CAMERA MONITORS CAB 623
16 81037054 SWITCH AUX. POWER UNIT CAB 625
16 81037025 ESI ROTATING BED 629
81019869 ESI CAB EXTERIOR WIRING 633
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
IX
81037027 ESI ROTATING BED MOUNT 637
810244811 SWITCH BOOM STOP ASSY 641
810249942 LIMIT SWITCH 643
1768064 BRACKET W/2-289797 BUSHING 645
80129731 LIMIT SWITCH SUBASSY LINEAR 647
810273621 PANEL ELEC BATTERY DISCONNECT 649
810285121 LIMIT SWITCH 651
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 653
84025440 LIMIT SWITCH ASSY 655
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 657
81034121 ESI CAN RECEPTACLE MOUNT 659
810273220 KIT BASE/REMOTE 661
84036350 JUNCTION BOX DC LOAD CENTER 663
81040940 ESI SERVICE LIGHTS 667
81038813 LIGHT SERVICE LIGHT ASSY 669
17 84050450 SWITCH VPC SHUTDOWN 671
17 81026820 ESI UPPER WORKS JACKING 673
18 81036743 ESI VPC-MAX ROT BED PREP 675
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 677
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 679
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 681
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 683
19 81025392 ESI CAMERA BED INSTL 685
20 81038149 ESI AC COMMON 687
25 84032601 ESI BOOM TOP CAMERA 689
27 810308360 LOAD CELL LINK 25,000 KGS NO DWG
44 81019297 ESI QSX15 T4F 693
81041377 BRACKET FUSE PANEL 695
52 81027125 COLD WEATHER KIT INSTL ROT BED 697
81040030 BOX JUNCTION ASSY 699
81040031 BOX JUNCTION ASSY 701
POWER PLANT
18 81036066 GENERATOR ASSY EQUIP 703
81031997 GENERATOR ASSY 707
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
X
19 81034259 POWER PLANT PORTABLE HYD SUPLY NO DWG
21 81028726 TANK HYDRAULIC INSTL 711
810239030 TANK HYDRAULIC ASSY 713
A164380 VENT BREATHER TANK 717
810039140 Q DISCON FITTING 719
26 81041204 GENERATOR INSTL COMPONENTS 721
81041354 HOSE ASSY FUEL APU RETURN 723
30 90038237 500 HR SERVICE KIT 725
31 90038238 1000 HR SERVICE KIT 727
36 81025703 FUEL TANK INSTALLATION 729
810224620 TANK FUEL ASSY 731
810182880 FUEL TANK FILLER ASSY 733
810272431 FRAME ASSY 735
37 81019289 PWR PLT ASSY T4 ENG CELL W/VPC 739
810192911 GEARBOX ASSY 600 HP 743
810016380 DRIVE PUMP 747
810120620 PUMP HYDR PISTON VARIABLE 755
7041800 KIT, EDC 757
5827607 KIT, OVERHAUL (GASKET/SEAL) 765
810120640 PUMP HYDR PISTON VARIABLE 773
7041800 KIT, EDC 775
5827607 KIT, OVERHAUL (GASKET/SEAL) 783
810238630 PUMP HYDR PISTON VARIABLE 791
7041720 KIT, VALVE 793
7041770 KIT, EDC 795
A052380 PUMP HYDR PISTON VARIABLE 803
7041800 KIT, EDC 809
5827607 KIT, OVERHAUL (GASKET/SEAL) 817
A097352 CLUTCH ASSY 821
810155850 CLUTCH 823
38 81019293 EXHAUST SYST TIER 4F QXS15 827
39 81031063 INTAKE ASSY TIER 4F QSX15 829
810264100 CLEANER AIR 831
40 81019298 COOLER INSTL QSX15 T4 FINAL 835
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XI
41 81019296 FUEL CIRCUIT TIER 4F QSX15 839
42 81019295 BATTERY ASSY QSX15 841
43 84039651 HVAC QSX15 843
810246100 AIR CONDITIONER & HEATER UNIT 847
46 81031062 DEF SYSTEM INSTL 851
810219310 MANIFOLD ASSY 855
80117739 TANK DEF 25 GAL 857
80016433 MODULE DOSER-SUPPLY 24V 859
47 81022284 CLUTCH RELEASE ASSY 863
84041196 LUBE SYST CLUTCH RELEASE 865
48 81027247 ENCLOSURE ASSY POWER PLANT 867
810276642 PANEL ENCL ASSY 869
810276672 PANEL ENCL ASSY 871
810302522 COVER ENCLOSURE PANEL 873
810312562 PANEL ENCL ASSY 875
50 81035215 FILLER FUEL ASSY 877
53 81036067 GENERATOR ASSY PREP 879
81036068 HEATER APU 881
84024939 WIRING HARNESS 12 KW, 24V 883
81036069 AIR COND ASSY APU 885
81036070 FUEL CIRCUIT APU 887
81041150 ESI APU PREP 889
81040179 JUNCTION BOX ASSY APU DC 891
57 80106391 T4 ENG LADDER INSTAL MLC650 893
LOWERWORKS
1 810191110 CARBODY ASSEMBLY 897
81020206 SLEWING DRIVE ASSY 901
A056890 MOTOR HYD PISTON 903
5364675 KIT, OVERHAUL/SEAL 905
81020719 HYD ASSY CARBODY/ADAPTER FRAME 907
81020720 HYD LINES INSTL ADAPTER FRAME 913
810039140 Q DISCON FITTING 919
81020721 PIPING HYDR ASSY CARBODY 923
810222460 GEARBOX DUAL INPUT OIL FLUSHED 927
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XII
810235821 PINPULLER ASSY FRONT ADAPTER F 929
810262850 HYD CYL FRONT PINPULLER FEMALE 931
810238291 JOINT ROTATING UNION 933
810090270 ROTATING JOINT 935
810242001 GREASE PIPING ASSY 939
810260460 PUMP GREASE 24VDC/2.0A 941
A067160 VALVE ASSY 6 BANK 943
A067180 VALVE ASSY 12 BANK 945
A070050 VALVE ASSY 947
84030411 ESI ADAPTER FRAME 949
81041396 HYD MOTOR 160-42CC PISTON 951
90038633 OVERHAUL SEAL KIT, H1B160 955
810300010 SENSOR 957
810259091 ESI CARBODY 959
810259291 PIN PULLER ASSY CARBODY-CRAWLE 961
810259310 CYLINDER HYDR 963
84032286 PIN PULLER BOOM BUTT SUBASSY 965
1 810181422 CRAWLER ASSY 80 INCH PAD 969
81018581 CRAWLER DRIVE ASSY 973
810209890 DRIVE SHAFT ASSY 977
810247100 DRIVE SHAFT ASSY W/DISCONNECT 979
810194144 ROLLER INTERMEDIATE ASSY CRAWL 981
81026363 CRAWLER TENSIONING ASSY 983
A044794 ROLLER ASSEMBLY 985
2 81027186 AUTOLUBE INSTALL 987
81031503 GREASE GUARD ASSY 989
81019884 GREASE PIPING ASSY 991
810242020 PUMP 993
810243530 VALVE ASSY 995
81025910 ESI CRAWLER 997
3 81022609 CARBODY LOWERWORKS JACKING 999
81040882 OUTRIGGER PAD ASSY 1001
5 81026552 DRIVE SWING ASSY VPCMAX SWING 1003
81026136 HYD LINES VPCMAX SWING PREP 1005
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XIII
81026553 DRIVE SWING ASSY VPC-MAX 3RD D 1007
A056890 MOTOR HYD PISTON 1009
5364675 KIT, OVERHAUL/SEAL 1011
ATTACHMENTS
1 810203030 BUTT ASSY #680 6M STD EQUIP 1013
81019386 DRUM ASSY MAIN HOIST 1015
810239060 HYD MOTOR 1017
90038633 OVERHAUL SEAL KIT, H1B160 1021
810245240 GEARBOX 1023
810342510 GUARD 1027
810300010 SENSOR 1029
810342520 GUARD 1031
84028201 BREATHER ASSY 1033
81020304 BUTT MACHINING #680 6M 1035
81022048 BOOM STOP ASSY #680 BOOM 1037
A060971 STRUT ASSY BOOM STOP 1039
81022349 HYD LINES INSTL BOOM BUTT 1043
810239070 VALVE DIRECTIONAL CONTROL 1049
810039140 Q DISCON FITTING 1051
810114710 Q DISCON FITTING 1053
810233711 ESI BOOM BUTT 1055
81027421 CATWALK ASSY #680 6M BOOM BUTT 1057
1687791 BOOM ANGLE INDICATOR ASSY 1059
81026267 WINCH RIGGING 1061
810099570 WINCH 1067
A131810 BLOCK 1071
A131821 GUIDE ASSY 1073
81027224 PIPING ASSY RIG WINCH DRUM 0 1075
810039140 Q DISCON FITTING 1077
84030729 ADAPTER RIGGING WINCH ASSY 1079
84044934 WIRE ROPE RIGGING W/ FITTING 1081
81028812 HYD LINES INSTL DRUM 6 PREP 1083
810039130 Q DISCON FITTING 1087
810114700 Q DISCON FITTING 1089
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XIV
810121640 Q DISCON FITTING 1091
810039140 Q DISCON FITTING 1093
810114710 Q DISCON FITTING 1095
81028696 HYD LINES INSTL DRUM 2 PREP 1097
810039140 Q DISCON FITTING 1101
810114710 Q DISCON FITTING 1103
1 84040990 WIRE ROPE 32 MM ASSYX1000M LG NO DWG
1 81018141 BOOM RIGGING B10:680 NO DWG
2 810255830 WIRE ROPE NO DWG
2 81022686 BOOM RIGGING B60:680 NO DWG
3 810255860 WIRE ROPE NO DWG
3 81022863 BOOM RIGGING B40:680-681-682 NO DWG
4 810243630 WIRE ROPE 32MM DIA W/ EYES X 6 NO DWG
4 81022864 BOOM RIGGING B80:680-681-682 NO DWG
5 81025005 MAST RIGGING M10:684 NO DWG
6 810333440 WEIGHT BALL SWIVEL 22.2 MTON 2 NO DWG
6 81018143 LUFFING JIB RIGGING LJ ON B10 NO DWG
7 810203060 INSERT ASSY #680 4M STD EQUIP 1105
81021742 GUIDE DR1 WR ASSY 4M INSERT 1107
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1109
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1111
81027235 CATWALK ASSY #680 4M INSERT 1113
81022537 DRUM 2 ASSY 4M INSERT PREP 1115
81038934 SHEAVE 30″X1.25 WR AUTO GRS 1117
81038935 SHEAVE ASSY 30″X1.25WRX8.0B 1119
81022548 DRUM 2 ASSY 4M INSERT EQUIP 1121
81022734 HYDR ASSY DRUM 2 EQUIPPED 1125
810039130 Q DISCON FITTING 1129
810114700 Q DISCON FITTING 1131
810239070 VALVE DIRECTIONAL CONTROL 1133
81042207 PIN HOSE STOWAGE 1135
81023462 DRUM ASSY AUX MAIN HOIST 1137
810239060 HYD MOTOR 1139
90038633 OVERHAUL SEAL KIT, H1B160 1143
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XV
810245240 GEARBOX 1145
810342510 GUARD 1149
810300010 SENSOR 1151
810342520 GUARD 1153
84028201 BREATHER ASSY 1155
81024504 ESI BOOM INSERT 4M 1157
81022554 DRUM 3 ASSY 4M INSERT PREP 1159
81040115 SHEAVE 30X1.12 WR AUTO GRS 1161
81040116 SHEAVE ASSY 30″X1.12WRX4.5B 1163
81029089 LUFFING JIB PREP 4M INSERT 1165
7 810070210 BLOCK 60 TON 1167
8 84039500 HOOK BLOCK 160MT 3SH 32WR 1169
9 810234614 CHEEK WEIGHT KIT 135MTON BLOCK 1171
10 81021996 INSERT ASSY 1173
81026853 CATWALK ASSY #680 12M X-HEAVY 1175
81033853 ESI 12M INSERT 1177
810316421 ESI POSITION LIGHT & ANEMOMETE 1179
810209900 SENSOR WIND SPEED 1181
810250570 SUBASSY POSITION LIGHT 1183
81029068 LUFF JIB PREP 12M INS W/SHEAVE 1185
11 81043262 DECALS MLC650 INSERT W/ EQUAL 1187
81043266 DECALS MLC650 INSERT SHIPMENT 1189
81041859 DECAL INSERT LIFTING NO DWG
13 81020427 INSERT ASSY #680 6M HEAVY 1191
810277711 CATWALK ASSY #680, 6.0 M HEAVY 1193
810291481 INSERT LJ PREP-6M HEAVY 1195
14 81022604 INSERT ASSY #680 12M HV W/EQ 1197
81037238 CATWALK ASSY #680, 12M W/EQ 1199
81035617 INSERT 1201
15 81034977 INSERT ASSY #680 12M X-HEAVY 1203
81026622 CATWALK ASSY #680 12M HEAVY 1205
810291451 INSERT LJ PREP 12M HEAVY 1207
16 81035136 INSERT ASSY #680 12M W/SUSP 1211
810353861 CATWALK #680 12M W/SUSP 1215
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XVI
81036021 INSERT LJ PREP-12.0M W/SUSP 1217
81036355 SUSPENDER WIRE ROPE #680 1219
20 81043263 DECALS MLC650 1M CAP ASSY 1221
21 81043264 DECALS MLC650 TRANS INSERT 1223
81043266 DECALS MLC650 INSERT SHIPMENT 1225
81041859 DECAL INSERT LIFTING NO DWG
22 81043264 DECALS MLC650 TRANS INSERT 1227
81043266 DECALS MLC650 INSERT SHIPMENT 1229
81041859 DECAL INSERT LIFTING NO DWG
25 810262720 TOP ASSY #682 1M CAP 1231
81027180 ESI 1M BOOM CAP WIRING 1233
81027181 ESI 1M BOOM CAP MTG 1235
84019147 A2B DEVICE MOD TWO SPRINGS 1237
810245682 A2B DEVICE 1239
1770804 LEVER ASSY 1241
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 1243
84046945 GUIDE #682 1 METER CAP 1245
810301181 BOOM POINT LOWER ASSY 1247
81028932 LINK DEAD END ASSY 1249
81033846 SHEAVE 1251
26 810099780 POINT ASSY EXT UPPER #58WA 1255
81033846 SHEAVE 1259
81031323 ESI EXT UPPER POINT WRG 1261
81031324 ESI EXT UPPER POINT MTG 1263
810245682 A2B DEVICE 1265
1770804 LEVER ASSY 1267
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 1269
810245702 A2B DEVICE 1271
1770784 LEVER 1273
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 1275
27 81021310 INSERT ASSY #680/681 12M 1279
810304801 CATWALK ASSY 12.0 M #680/681 1281
28 81021714 TRANS INSERT ASSY #681/682 6M 1283
84047539 LINK ASSY LOAD 1285
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: March 17, 2021 Rev: 002
Model Number Serial Number
MLC650 6501038
Item Part Description Page
XVII
84047535 LINK ASSY LOAD 1287
81030484 CATWALK ASSY #681/682 6M 1289
29 81022004 INSERT ASSY #681 3M 1291
81030481 CATWALK ASSY #681 3M 1293
30 81021204 INSERT ASSY #681 6M 1295
81030479 CATWALK ASSY 6.0 M #681 1297
33 84022978 LINK CONNECTING NO DWG
34 80128376 CVS SHIP OUT PAINT & MISC. 1299