Manitowoc GHC 30 Telescopic Crane Operation manual – PDF DOWNLOAD

Manitowoc GHC 30 Telescopic Crane Operation manual – PDF DOWNLOAD

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Manitowoc GHC 30 Telescopic Crane Operation manual – PDF DOWNLOAD

Language : English
Pages : 263
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc GHC 30 Telescopic Crane Operation manual – PDF DOWNLOAD

Table of contents..............................................................................................  5
1 Overview..................................................................................................... 10
	1.1 Overall machine........................................................................................ 10
	1.2 undercarriage.......................................................................................... 11
	1.3 Cab.................................................................................................... 12
	1.4 Winch.................................................................................................. 17
2 Safety....................................................................................................... 18
	2.1 Symbols in the manual.................................................................................. 18
		2.1.1 Warnings......................................................................................... 18
		2.1.2 Structure of safety instructions................................................................. 18
		2.1.3 Tips and recommendations......................................................................... 18
	2.2 Proper use............................................................................................. 18
	2.3 Foreseeable misuse..................................................................................... 19
	2.4 Residual risks......................................................................................... 20
	2.5 Residual risks......................................................................................... 25
	2.6 Danger zone............................................................................................ 31
	2.7 Safety devices......................................................................................... 32
	2.8 Responsibilities of the owner.......................................................................... 36
	2.9 Personnel qualifications............................................................................... 38
	2.10 Personal protective equipment......................................................................... 39
	2.11 Diesel fuel........................................................................................... 40
	2.12 Engine oil............................................................................................ 41
	2.13 Hand signals.......................................................................................... 42
3 Technical data............................................................................................... 47
	3.1 Sound emissions........................................................................................ 47
	3.2 Rating plate........................................................................................... 47
	3.3 Crane categorization................................................................................... 47
	3.4 Dimensions and weight.................................................................................. 48
		3.4.1 Overall machine.................................................................................. 48
		3.4.2 Attachments...................................................................................... 50
	3.5 Diesel engine.......................................................................................... 50
	3.6 Electrical system...................................................................................... 51
	3.7 Work speed............................................................................................. 51
	3.8 Hydraulic system....................................................................................... 51
	3.9 Vibration.............................................................................................. 51
	3.10 Operational environment............................................................................... 52
	3.11 Maximum wind speeds................................................................................... 53
	3.12 Permissible ground pressure........................................................................... 54
	3.13 Reeving diagram....................................................................................... 56
	3.14 Load charts........................................................................................... 58
		3.14.1 Explanation of the load lift charts............................................................. 58
		3.14.2 Adverse conditions.............................................................................. 58
		3.14.3 Load lift charts................................................................................ 58
4 Make ready for operation..................................................................................... 59
	4.1 Safety notifications before start-up................................................................... 59
	4.2 Applications planning.................................................................................. 60
		4.2.1 Work site usage.................................................................................. 60
		4.2.2 Pontoon operation................................................................................ 61
	4.3 Initial start-up....................................................................................... 63
		4.3.1 Installing the walkway to the cab................................................................ 63
		4.3.2 Switching on battery disconnect switch heating (optional)........................................ 65
		4.3.3 Check machine and accessory equipment............................................................ 65
	4.4 Start-up............................................................................................... 67
		4.4.1 Switching on battery disconnect switch heating (optional)........................................ 67
		4.4.2 Check machine and accessory equipment............................................................ 67
	4.5 Startup after preservation............................................................................. 67
	4.6 Shutting down the machine.............................................................................. 67
	4.7 Preservation and storage............................................................................... 68
5 SENCON 2.0................................................................................................... 70
	5.1 SENCON 2.0............................................................................................. 70
	5.2 Overview of the operating elements..................................................................... 71
		5.2.1 Overview......................................................................................... 71
		5.2.2 Show............................................................................................. 72
		5.2.3 Menu icons....................................................................................... 73
	5.3 Start screen........................................................................................... 74
		5.3.1 Overview......................................................................................... 74
		5.3.2 Operating status................................................................................. 75
		5.3.3 Telescopic boom and Slew uppercarriage notification icons........................................ 76
		5.3.4 Diesel engine notification and warning icons..................................................... 78
		5.3.5 LML notification and warning icons............................................................... 79
		5.3.6 Machine notification and warning icons........................................................... 80
		5.3.7 Working diagram.................................................................................. 81
		5.3.8 Winch parameters................................................................................. 82
	5.4 Setup status........................................................................................... 82
		5.4.1 Opening setup status............................................................................. 82
		5.4.2 Entering the uppercarriage inclination........................................................... 83
		5.4.3 Entering winch reeving........................................................................... 84
		5.4.4 Setting travel speed............................................................................. 85
		5.4.5 Configuring track width.......................................................................... 85
		5.4.6 Specifying attachments and starting the setup program............................................ 87
		5.4.7 Enter counterweight.............................................................................. 87
	5.5 Setup.................................................................................................. 88
	5.6 Setting the language................................................................................... 90
	5.7 Setting brightness..................................................................................... 91
	5.8 Setting date and time.................................................................................. 91
	5.9 Setting units.......................................................................................... 92
	5.10 USB................................................................................................... 93
	5.11 Request access........................................................................................ 94
	5.12 General information................................................................................... 94
	5.13 Registration information.............................................................................. 95
	5.14 Speed ranges of the diesel engine..................................................................... 95
	5.15 Winch line pull....................................................................................... 96
	5.16 Diagnostics........................................................................................... 98
		5.16.1 Overview........................................................................................ 98
		5.16.2 Active faults engine............................................................................ 99
		5.16.3 Active Faults RCL...............................................................................100
		5.16.4 Opening.........................................................................................101
		5.16.5 Messages........................................................................................102
		5.16.6 Network.........................................................................................105
		5.16.7 Incoming signals................................................................................107
		5.16.8 Transmitting signals............................................................................108
6 Operation....................................................................................................109
	6.1 Safety instructions for operation......................................................................109
	6.2 Safe entry and exit....................................................................................110
	6.3 Start-up...............................................................................................111
	6.4 Shift position of the ignition lock....................................................................111
	6.5 Adjusting the driver seat..............................................................................111
	6.6 Cab lighting...........................................................................................118
	6.7 rearview mirror........................................................................................119
	6.8 Sun visor and roller shade.............................................................................119
	6.9 Windshield.............................................................................................120
		6.9.1 Opening the windshield...........................................................................120
		6.9.2 Closing front windshield.........................................................................121
	6.10 Opening the door windows..............................................................................122
	6.11 Machine lighting......................................................................................122
		6.11.1 Switching headlights on and off.................................................................122
		6.11.2 Switching the work lights on and off............................................................122
		6.11.3 Switching the beacon on and off (option)........................................................123
	6.12 Power sockets.........................................................................................124
	6.13 Radio.................................................................................................124
	6.14 Camera system (option)................................................................................125
	6.15 Windshield wipers and windshield washer system........................................................130
		6.15.1 General.........................................................................................130
		6.15.2 Overview of windshield wiper switches...........................................................131
		6.15.3 Switching windshield wiper on and off...........................................................131
		6.15.4 Windshield wiper and windshield washer system...................................................132
	6.16 Air conditioning system...............................................................................132
		6.16.1 Functions of the air conditioning system........................................................132
		6.16.2 Switching on the air conditioning system........................................................133
	6.17 Switching on diesel filter heating (option)...........................................................133
	6.18 Safety lever positions................................................................................134
	6.19 Starting/stopping/jump-starting the diesel engine.....................................................134
		6.19.1 Starting the diesel engine......................................................................135
		6.19.2 Stopping a diesel engine........................................................................137
		6.19.3 Jump staring diesel engines.....................................................................139
	6.20 Load moment limitation (LML)..........................................................................140
		6.20.1 Safety instructions.............................................................................140
		6.20.2 Mode of operation...............................................................................141
		6.20.3 Set-up status...................................................................................144
		6.20.4 operating modes table...........................................................................144
		6.20.5 Bypass LML......................................................................................145
	6.21 Warm-up the machine...................................................................................146
	6.22 Roatate engine speed..................................................................................147
	6.23 Starting central lubrication (option).................................................................147
	6.24 Exhaust aftertreatment system.........................................................................147
	6.25 Remote radio control (option).........................................................................149
	6.26 Emergency unit (option)...............................................................................158
	6.27 Assignment of the joysticks and pedals................................................................159
	6.28 Drive mode............................................................................................161
		6.28.1 Uppercarriage locking mechanism.................................................................161
		6.28.2 Securing the bottom hook block to the undercarriage.............................................161
		6.28.3 Steering the machine............................................................................162
		6.28.4 Traveling with suspended load...................................................................165
	6.29 Work mode.............................................................................................166
		6.29.1 Tilting the cab.................................................................................166
		6.29.2 Slewing the uppercarriage.......................................................................167
		6.29.3 Lift and lower loads............................................................................172
		6.29.4 Operation with 2 winches........................................................................174
		6.29.5 Lifting and lowering the telescopic boom........................................................177
		6.29.6 Extending and retracting the telescopic boom....................................................178
		6.29.7 Working Range Limitation (option)...............................................................179
		6.29.8 Normal operation with the elevating work platform...............................................180
		6.29.9 Normal operations as a carrier for the driving / removing of pile driving equipment.............180
	6.30 Parking the machine...................................................................................181
7 Setup........................................................................................................183
	7.1 Safety instructions regarding setup....................................................................183
	7.2 Walkways...............................................................................................184
		7.2.1 Mounting/dismounting walkways....................................................................184
		7.2.2 Flaps............................................................................................185
	7.3 Track widths...........................................................................................186
		7.3.1 Track widths.....................................................................................186
		7.3.2 Track width markings.............................................................................187
		7.3.3 Increasing the track width.......................................................................188
		7.3.4 Decreasing the track width.......................................................................189
	7.4 Steps..................................................................................................190
	7.5 Setup mode.............................................................................................191
	7.6 Setup mode.............................................................................................192
	7.7 Set up slewing range safeguard (optional)..............................................................193
	7.8 Attaching the hoist rope...............................................................................195
	7.9 Connections for the clamping tongs and the supplemental hydraulic systems on the boom head (option)....199
	7.10 Attaching clamping tongs (option).....................................................................199
	7.11 Slewing the soil drill (option) into working position.................................................199
	7.12 Slewing the soil drill into transport position (option)...............................................200
	7.13 Attaching the fly boom (6.5 m)........................................................................201
	7.14 Folding the fly boom (6.5 m) into working position....................................................205
	7.15 Folding the fly boom, (6.5 m) into trnasport position.................................................213
	7.16 Folding the fly boom from 0° to 40°...................................................................221
	7.17 Folding the fly boom from 40° to 0°...................................................................223
	7.18 Dismantling the fly boom (6.5 m)......................................................................225
	7.19 Attaching the fly boom extension (6.5 m) (optional)...................................................228
	7.20 Folding the fly boom extension (6.5 m) into transport position (optional).............................230
	7.21 Folding the fly boom extension to working position....................................................233
	7.22 Installing the auxiliary jib..........................................................................235
	7.23 Dismantling the auxiliary jib.........................................................................237
8 Transport....................................................................................................239
	8.1 Instructions for safety in transport...................................................................239
	8.2 Unloading the machine..................................................................................241
		8.2.1 Setup mode.......................................................................................241
		8.2.2 Moving the machine off the transport vehicle.....................................................243
	8.3 Lashing the machine....................................................................................248
	8.4 Lifting the machine....................................................................................249
		8.4.1 Rupturing engine.................................................................................249
9 Maintenance schedule.........................................................................................251
10 Fault search................................................................................................258
	10.1 Safety instructions for fault resolution..............................................................258
	10.2 Machine movement......................................................................................258
11 Removal and disposal........................................................................................263