Manitowoc Grove GRT655/GRT655L Operator Manual – PDF DOWNLOAD

Manitowoc Grove GRT655/GRT655L Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove GRT655/GRT655L Operator Manual – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove GRT655/GRT655L Operator Manual – PDF DOWNLOAD

SECTION 1 Introduction
General 1-1
Customer Support 1-1
New Owners 1-1
Noise/vibration Test results 1-1
Noise Level Test Results 1-1
Vibration Level Test Results 1-2
Serial Number Location 1-2
List Of Specifications 1-4
General 1-4
Dimensions 1-4
Capacities 1-4
Torque Converter 1-4
Transmission 1-4
Engine 1-4
Cummins QSB 6 7 – Tier 4F 1-4
Cummins QSB 6 7 – Tier 3 1-4
Axles 1-4
Brakes 1-4
Wheels and Tires 1-4
Swing Gearbox 1-4
Boom 1-4
Swivel Assembly 1-4
Hydraulic Pumps 1-5
Pump #1 1-5
Pump #2 1-5
Pump #3 1-5
Hoists 1-5
SECTION 2 Safety Information
Safety Messages 2-2
General 2-2
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Safety Decals 2-2
Accidents 2-2
Operator Information 2-3
Operator Qualifications 2-3
Operational Aids 2-4
Rated Capacity Limiter (RCL) Systems 2-4
Anti-Two-Blocking Device 2-5
Working Area Limiter (If Equipped) 2-5
Crane Stability/Structural Strength 2-6
Load Charts 2-7
Work Site 2-7
Wind Forces 2-7
Wind Speeds 2-8
Determination of 3-second wind gust speed at boom tip height: 2-10
Size and Shape of the load: 2-10
Determining Wind Drag Coefficient (Cd) 2-11
Maximum Permissible Wind Speed 2-12
Example and Sample Calculations (Non-metric) 2-18
Lifting Operations 2-20
Counterweight 2-21
Outrigger Lift Off 2-21
Multiple Crane Lifts 2-21
Tilt-Up Panel Lifting 2-21
Pile Driving and Extracting 2-22
Crane Equipment 2-22
Crane Inspection 2-22
Electrocution Hazard 2-23
Set-Up and Operation 2-24
Electrocution Hazard Devices 2-24
Electrical Contact 2-25
Special Operating Conditions and Equipment 2-25
Grounding the Crane 2-25
Personnel Handling 2-26
Environmental Protection 2-27
Maintenance 2-27
Service and Repairs 2-27
Lubrication 2-28
Tires 2-29
Hoist Rope 2-29
Synthetic Hoist Rope 2-29
Wire Rope 2-29
Sheaves 2-30
Batteries 2-31
Super Capacitor (If Equipped) 2-31
General Maintenance 2-31
Transporting the Crane 2-32
Travel Operation 2-32
Work Practices 2-33
Personal Considerations 2-33
Crane Access 2-33
Job Preparation 2-33
Working 2-34
Lifting 2-35
Hand Signals 2-36
Boom Extension 2-38
Parking and Securing 2-38
Shut-Down 2-38
Cold Weather Operation 2-38
Temperature Effects on Hook Blocks 2-39
Temperature Effects on Hydraulic Cylinders 2-39
Model Specific Information 2-41
Crane Stability 2-41
Hoist Platform 2-41
Overload Inspection 2-41
Boom Inspection 2-42
Superstructure Inspection 2-44
Carrier Inspection 2-46
SECTION 3 Operating Controls and Indicators
Controls and Indicators 3-3
Steering Column 3-3
Turn Signal Lever and Windshield Wiper/Washer/Headlight/Horn Controls 3-3
Steering Column Tilt and Telescope Lever 3-4
Park Brake Control Switch 3-4
Headlights Switch 3-4
Drive Axle Selector Switch 3-4
Hazard Lights Switch 3-4
Engine Speed Increment/Decrement Switch 3-4
Ignition Switch 3-4
Transmission Shift Lever 3-5
Cab Overhead Controls 3-5
Skylight Window Latch (Non-CE Certified Cranes) 3-5
Skylight Wiper and Wiper Motor 3-5
Dome Light 3-5
Skylight Sunscreen 3-6
Cab Circulating Fan 3-6
Right Side Window Latch 3-6
Overhead Control Panel 3-6
Skylight Wiper Switch 3-6
Heater/Air Conditioner Fan Speed Switch 3-6
Heater/Air Conditioner Temperature Control Switch 3-6
Heater/Air Conditioner Switch 3-6
Fresh Air/Recirculation Air Switch 3-6
Cab Mounted Work Lights Switch 3-6
Boom Mounted Work Lights Switch (Optional) 3-6
Crane Function Enable/Disable Switch 3-6
Exhaust System Cleaning Switch
(Tier 4 Engine Only) 3-7
Inhibit Exhaust System Cleaning 3-7
Operator Display Module and Rated Capacity Limiter Display Module 3-8
Rated Capacity Limiter Display Module (RDM) 3-8
Operator Display Module (ODM) 3-8
Navigation Control Pad 3-8
USB Connector 3-9
RCL Shutdown Warning Indicator (Non-CE Certified Cranes) 3-9
RCL Shutdown Warning Indicator (CE Certified Cranes) 3-9
RCL Early Warning Indicator 3-10
Anti Two-Block Indicator 3-10
Swing Brake Engaged Indicator 3-10
Brightness Sensor 3-10
Control Seat Assembly 3-11
Boom Lift/Main Hoist Controller (Dual Axis) 3-12
Swing/Telescope or Swing/Auxiliary Hoist Controller (Dual Axis) 3-12
Main Hoist Enable/Disable Switch 3-12
Boom Up Bypass Switch 3-12
Boom Lift Enable/Disable Switch 3-12
Jog Dial 3-12
Outrigger Extend/Retract Switch 3-12
Differential Lock On/Off Switch (Optional) 3-13
Rear Steer Switch 3-13
Auxiliary Hoist Enable/Disable Switch 3-13
Boom Telescope Enable/Disable Switch 3-13
Cab Tilt Switch 3-13
Swing Enable/Disable Switch 3-13
Seat Slide Lever 3-14
Air Conditioner/Heater Climate Unit 3-14
Seat Frame Slide Lever 3-14
Armrest Adjustment Buttons 3-14
Seat Height Adjustment Lever 3-14
Front Limit Bypass Switch (Non-CE Certified Cranes) 3-14
Limit Bypass Set-Up Switch (CE Certified Cranes) 3-15
Emergency Stop Switch 3-15
Level Indicator 3-16
Deadman Switches (Optional) (Dual Axis Controllers only) 3-16
Hoist Speed Toggle Switches 3-16
Horn Button 3-16
Free Swing Button 3-16
Cab Door Release Lever 3-16
Hoist Rotation Indicators (Not Shown) 3-16
Seat Switch (Not Shown) 3-16
Main Hoist Controller (Single Axis Option) 3-16
Boom Lift Controller (Single Axis Option) 3-16
Telescope or Auxiliary Hoist Controller (Single Axis Option) 3-18
Swing Controller (Single Axis Option) 3-18
Hoist Rotation Indicators (Not Shown) 3-18
Foot Pedal Controls 3-18
360° Swing Lock Pedal 3-18
360° Swing Lock Release Lever 3-18
Swing Brake Pedal 3-18
Telescope Control Pedal 3-18
Service Brake Pedal 3-18
Foot Throttle Pedal 3-18
Miscellaneous Controls and Indicators 3-19
Fuse and Relay Panels 3-19
Buzzer 3-19
Rear Limit Bypass Switch (Non-CE Certified Cranes) 3-19
Bridging Switch and Indicator (CE Certified Cranes) 3-20
RCL Internal Light Bar (Optional) 3-20
RCL External Light Tower (Optional) 3-21
Strobe Light or Beacon (Optional) 3-21
Backup Alarm (Not Shown) 3-21
Emergency Exit 3-21
Turntable Swing Pin Lock Control 3-21
120V/220V Engine Block Heater and Outlet 3-22
Birdseye Camera (Optional) 3-22
SECTION 4 Operating Procedures
Pre-Starting Checks 4-3
Fuel Supply 4-3
Engine Oil 4-3
Engine Coolant 4-3
Batteries 4-3
Hydraulic Reservoir and Filter 4-3
Hoist Rope 4-3
Hook Block and Overhaul Ball 4-3
Seats and Mirrors 4-3
Seat Belts 4-3
Seat Belt Maintenance 4-3
Cleaning Seat Belt Webbing 4-3
Signal and Running Lights 4-3
Service and Parking Brakes 4-3
Tires 4-3
Wheels 4-3
Axle Oscillation Lock Outs Operation 4-3
Accessories 4-4
Daily Lubrication 4-4
Boom 4-4
Air Cleaner 4-4
Air Intake Restriction Monitoring (AIRM) Communications System (Tier 4 Only) 4-4
Preload Check 4-4
Using Your Load Chart 4-5
Engine Operation 4-6
Start-Up Procedure 4-6
Idling Engine 4-7
Engine High Idle 4-7
Racing Engine 4-7
Exhaust System Cleaning 4-7
When to Manually Clean the Exhaust System 4-7
Initiating the Manual Exhaust Cleaning Process 4-7
Inhibiting the Exhaust System Cleaning 4-8
Shutdown Procedure 4-8
Battery Disconnect 4-8
Cold Weather Operation 4-8
Component Coolant Heater 4-9
Radiator Shutters 4-9
Auxiliary Cab Heater 4-9
Battery Heater 4-10
Air Diverter 4-10
Super Capacitor 4-10
Diesel Fuel 4-10
Operation Below -40°C (-40°F) 4-11
Crane Warm-up Procedures 4-11
Engine 4-11
Transmission 4-11
Hoist 4-11
Swing Drive and Turntable Bearing 4-12
Axles 4-12
Hydraulic Oil System 4-12
Driving the Crane 4-12
Seat Belts 4-12
Traveling — General 4-13
Traveling — Towing/Pulling 4-13
Traveling — Being Towed/Pulled 4-14
Traveling on Slopes 4-14
General Conditions 4-14
Slope Limitations – Fore/Aft Travel: 4-15
Slope Limitations – Side Slope Travel: 4-15
Traveling with Elevated Boom 4-17
Traveling with Boom Extension Erected 4-17
Extended Travel 4-17
Traveling — Forward 4-18
Traveling — Reverse 4-18
Steering 4-18
Front Wheel Steering 4-18
Rear Wheel Steering 4-18
Four Wheel Steering 4-19
Crab Steering 4-19
Four-Wheel Drive Operation 4-19
Differential Lock Operation (Optional) 4-19
General 4-19
Operation 4-20
Craning Functions 4-20
Controller Operation 4-20
Proper Crane Leveling 4-20
Bubble Level Indicator Adjustment 4-20
TABLE OF CONTENTS GRT655/655L
Using the Outriggers 4-21
Setting the Outriggers 4-21
Outrigger Monitoring System (OMS) (Optional—Standard in North America
and European Union Countries) 4-22
Engaging the Outrigger Mid-Extend Lock Pin 4-22
Stowing the Outriggers 4-22
Stowing the Outrigger Mid-Extend Lock Pin 4-23
Swinging the Boom and Superstructure 4-24
Elevating and Lowering the Boom 4-24
Elevating the Boom 4-24
Lowering the Boom 4-25
Telescoping the Boom 4-25
Extending the Boom 4-25
Retracting the Boom 4-26
Lowering and Raising the Main Hoist Rope 4-26
Lowering the Main Hoist Rope 4-26
Raising the Main Hoist Rope 4-27
Lowering and Raising the Auxiliary Hoist Rope 4-27
Lowering the Auxiliary Hoist Rope 4-27
Raising the Auxiliary Hoist Rope 4-28
Selecting the Hoist Speed Range 4-28
Stowing and Parking 4-29
Leaving Crane Unattended 4-29
Navigating the Operator Display Module and Rated Capacity Limiter Display
Module 4-30
Using the Operator Display Module (ODM) 4-31
Main Screen 4-31
Status Area 4-35
Alerts Area 4-39
Status Bar 4-45
Active Screen Indicator Area 4-48
Menu Screen 4-49
Outrigger Group 4-51
Accessing the Outrigger Extend/Retract Function Screen 4-51
Extending/Retracting the Outrigger Beams 4-52
Extending/Retracting the Outrigger Jacks – Individually 4-53
Extending/Retracting the Outrigger Jacks – x4 4-54
Exiting the Outrigger Extend/Retract Function Screen 4-55
Camera Group (Optional) 4-55
Selecting a Camera View 4-56
Exiting the Camera View Screen 4-57
Working Range Limiter Group 4-57
Introduction 4-57
WRL Limitations Overview 4-58
Accessing a WRL Limitation Screen 4-63
Setting the Boom Height Limitation 4-64
Setting the Boom Angle Limitation 4-67
Setting the Radius Limitation 4-70
Setting the Swing Angle Limitation 4-73
Setting a Virtual Wall Limitation 4-76
Tools Group 4-79
Accessing a Tools Group Function Screen 4-80
Exiting a Tools Group Function Screen 4-80
Setting the Display Screen Brightness 4-80
Setting the Units of Measure 4-80
Setting the Controller Sensitivity 4-81
Setting the Controller Function Speed 4-83
Setting ECO Mode to On/Off 4-84
Information Group 4-85
Accessing an Information Group Function Screen 4-86
Exiting an Information Group Function Screen 4-86
Viewing the Operating Hours 4-87
Viewing the Engine Fault Codes 4-88
Viewing the Crane Fault Codes 4-89
Viewing the Software Revisions 4-89
Viewing the Legal Notice 4-89
Using the Rated Capacity Limiter Display Module (RDM) 4-89
Entering a Code Number Manually 4-92
Using the Setup Wizard 4-94
Overriding the Outrigger Monitoring System (only for Cranes in North America
and European Union Countries) 4-99
Limit Bypass Indicators 4-100
Enabling/Disabling the Rear View Camera 4-101
Using the Birdseye Camera (Optional) 4-103
SECTION 5 Set-Up and Installation
Setup of Crane Before and After Transporting 5-2
Hoist Platform 5-6
Installing Cable on the Hoist 5-6
Anti Two-Block (A2B) Switch 5-6
Locking 5-6
Unlocking 5-7
Checking Before Operation 5-7
Cranes with Main Hoist Only 5-7
Cranes with Main and Auxiliary Hoists 5-7
Hoist Rope Reeving 5-8
Reeving Hoist Rope Over the Boom 5-9
Dead-End Rigging/Wedge Sockets 5-9
Installing Wedge and Socket 5-10
Erecting and Stowing the Boom Extension 5-20
Description 5-20
General Warnings 5-20
Securing the Boom Extension with a Tag Line (Rope) 5-20
Erecting 5-25
Stowing 5-28
Setting the Offset 5-32
Extending and Stowing the Telescoping Boom Extension Fly Section 5-33
Extending 5-33
Retracting 5-33
SECTION 6 Lubrication and Maintenance
General 6-1
Environmental Protection 6-1
Lubricants and Lubrication Intervals 6-1
Standard Lubricants 6-2
Arctic Lubricants and Conditions 6-4
Temperatures Below -9°C (15°F) 6-4
Cold Weather Package and Lubricants 6-4
Cylinder Rod Surface Protection 6-7
Wire Rope Lubrication 6-7
Lubrication Points 6-7
CraneLUBE 6-8
Cummins Oil Registration List 6-8
Safety 6-8
Drive Train 6-10
Drive Train (Continued) 6-11
Drive Train (Continued) 6-14
Drive Train (Continued) 6-15
Steering and Suspension 6-16
Steering and Suspension (Continued) 6-17
Axles 6-18
Turntable 6-19
Turntable (Continued) 6-20
Cab Tilt 6-20
Outriggers 6-21
Boom 6-22
Boom (Continued) 6-23
Boom (Continued) 6-25
Hoist 6-27
Hydraulic 6-29
Rust Protection 6-30
Cleaning Procedures 6-30
Inspection and Repair 6-31
Application 6-31
Areas of Application 6-31
SECTION 7 Alphabetical Index