Manitowoc Grove TMS700E Operator Manual – PDF DOWNLOAD

Manitowoc Grove TMS700E Operator Manual – PDF DOWNLOAD

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Manitowoc Grove TMS700E Operator Manual – PDF DOWNLOAD

Language : English
Pages : 134
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove TMS700E Operator Manual – PDF DOWNLOAD

SECTION 1......................................................................................  9
	Introduction...............................................................................  9
		General................................................................................  9
			New Owner..........................................................................  9
		Noise/vibration test results...........................................................  9
			Noise Level Test Results...........................................................  9
		List Of Specifications................................................................. 12
			General............................................................................ 12
			Dimensions......................................................................... 12
			Capacities......................................................................... 12
			Transmission....................................................................... 12
			Clutch............................................................................. 12
			Engine............................................................................. 12
				Cummins ISX12-2013 or QSMT3 in-line 6 cyl. Turbo-Charged....................... 12
			Axles.............................................................................. 12
				Front.......................................................................... 12
				Rear........................................................................... 12
			Brakes............................................................................. 12
			Wheel and Tires.................................................................... 12
			Swing Gearbox...................................................................... 12
			Boom............................................................................... 12
			Swivel Assembly.................................................................... 12
			Hydraulic Pumps.................................................................... 12
				Pump #1........................................................................ 12
				Pump #2........................................................................ 13
				Pump #3........................................................................ 13
			Hoists............................................................................. 13
SECTION 2...................................................................................... 15
	Safety Information......................................................................... 15
		Safety Messages........................................................................ 15
			General............................................................................ 15
			Safety Alert Symbol................................................................ 16
			Signal Words....................................................................... 16
		General................................................................................ 16
		Accidents.............................................................................. 16
		Operator Information................................................................... 16
		Operator Qualifications................................................................ 17
		Operational Aids....................................................................... 18
			Rated Capacity Limiter (RCL) Systems (If Equipped)................................. 18
			Anti-Two-Blocking Device........................................................... 18
			Working Area Limiter (If Equipped)................................................. 19
		Crane Stability/Structural Strength.................................................... 19
			Load Charts........................................................................ 20
			Work Site.......................................................................... 20
			Wind Forces........................................................................ 20
			Lifting Operations................................................................. 21
			Counterweight...................................................................... 22
			Outrigger Lift Off................................................................. 22
			Multiple Crane Lifts............................................................... 22
		Pile Driving and Extracting............................................................ 23
			Crane Equipment.................................................................... 23
			Crane Inspection................................................................... 23
		Electrocution Hazard................................................................... 23
			Set-Up and Operation............................................................... 25
			Electrocution Hazard Devices....................................................... 25
			Electrical Contact................................................................. 26
			Special Operating Conditions and Equipment......................................... 26
		Personnel Handling..................................................................... 26
		Environmental Protection............................................................... 27
		Maintenance............................................................................ 27
			Service and Repairs................................................................ 28
			Lubrication........................................................................ 29
			Tires.............................................................................. 29
			Hoist Rope......................................................................... 29
			Wire Rope.......................................................................... 29
			Synthetic Hoist Rope............................................................... 30
			Sheaves............................................................................ 31
			Batteries.......................................................................... 31
			Engine............................................................................. 31
		Transporting the Crane................................................................. 32
		Travel Operation....................................................................... 32
		Work Practices......................................................................... 33
			Personal Considerations............................................................ 33
			Crane Access....................................................................... 33
			Job Preparation.................................................................... 33
			Working............................................................................ 34
			Lifting............................................................................ 34
			Hand Signals....................................................................... 35
		Boom Extension......................................................................... 37
		Parking and Securing................................................................... 37
		Shut-Down.............................................................................. 37
		Cold Weather Operation................................................................. 37
		Temperature Effects on Hook Blocks..................................................... 38
		Temperature Effects on Hydraulic Cylinders............................................. 38
		Overload Inspection.................................................................... 39
			Boom Inspection.................................................................... 41
			Superstructure Inspection.......................................................... 43
			Carrier Inspection................................................................. 45
SECTION 3...................................................................................... 47
	Operating Controls and Procedures.......................................................... 47
		Carrier Cab............................................................................ 47
			Engine Controls and Indicators..................................................... 47
				Gauge Cluster.................................................................. 47
					Voltmeter.................................................................. 47
					Engine Oil Pressure Gauge.................................................. 47
					Water Temperature Gauge.................................................... 48
					Fuel Quantity Gauge........................................................ 48
				Engine Stop Indicator.......................................................... 48
				Engine Warning Indicator....................................................... 48
				Tachometer..................................................................... 48
				Engine Brake Switches.......................................................... 48
				Ignition Switch................................................................ 48
				Throttle Pedal................................................................. 48
				Engine Diagnostics Switches.................................................... 48
					Engine Diagnostics/ Idle +/– Switch........................................ 48
					Engine Diagnostics Test Switch............................................. 49
				High Exhaust Temp Indicator.................................................... 49
				Diesel Exhaust Fluid (DEF) Level Gauge......................................... 49
				Regen Needed/Inhibit Indicator................................................. 49
				Regen Initiate/Inhibit Switch.................................................. 49
			Travel Controls and Indicators..................................................... 49
				Dual Air Pressure Gauge........................................................ 49
				Low Air Pressure Indicator..................................................... 49
				Speedometer.................................................................... 49
				Parking Brake Control.......................................................... 49
				Park Brake On Indicator........................................................ 49
				Cross-Axle Differential Locked Indicators...................................... 49
				Cross-Axle Differential Lock Control........................................... 50
				Inter-Axle Differential Lock Control........................................... 50
				Inter-Axle DIfferential Lock Control Indicator................................. 50
				Brake Pedal.................................................................... 50
				Clutch Pedal................................................................... 50
				Transmission Shift Lever....................................................... 50
				Transmission Range Control Switch.............................................. 50
				Transmission Deep Reduction Switch............................................. 50
				Trailing Boom Trailer Emergency Brake Control (Optional)....................... 50
				Suspension Control............................................................. 50
				Suspension Deflated Indicator.................................................. 50
				Swing Brake On Indicator (Optional)............................................ 53
				Hydraulic Pump Engaged Indicator............................................... 53
				Hydraulic Pump Switch.......................................................... 53
				Malfunction Indicator Lamp..................................................... 54
			Accessory Controls and Indicators.................................................. 54
				High Beam Indicator............................................................ 54
				Heater Air Temperature Control................................................. 54
				Fan Switch..................................................................... 54
				Air Conditioner Switch......................................................... 54
				Windshield Wiper/Washer Switch................................................. 54
				Headlights Switch.............................................................. 54
				Beacon Light Switch (Optional)................................................. 54
				Headlights Dimmer Switch....................................................... 54
				Turn Signal Lever.............................................................. 54
				Hazard Light Switch............................................................ 54
				Left Turn Signal Indicator..................................................... 54
				Right Turn Signal Indicator.................................................... 54
				Steering Column Tilt/Telescope Lever........................................... 55
				Horn Button.................................................................... 55
				Fire Extinguisher.............................................................. 55
				Cab Circulating Fan............................................................ 55
				Seat Adjustment Lever.......................................................... 55
				Seat Tilt Lever................................................................ 55
				Tire Inflator Switch........................................................... 55
				Tire Inflator On Indicator..................................................... 55
				12 VDC Accessory Outlet........................................................ 55
				Cab Dome Light................................................................. 55
				Air Horn (Not Shown)........................................................... 55
				Fuse and Relay Panel........................................................... 55
			Additional Carrier Controls and Indicators......................................... 55
				Outrigger Control Summary...................................................... 55
				Outrigger Control Panel........................................................ 56
				Outrigger Beam Selector Switch................................................. 56
				Extend/Retract Switch.......................................................... 56
				Center Front Jack Cylinder Switch.............................................. 56
				Jack Cylinder Selector Switch.................................................. 56
				Level Indicator................................................................ 56
				Daytime Running Lights......................................................... 57
		Superstructure Cab..................................................................... 57
			Engine Controls and Indicators..................................................... 57
				Hand Throttle Switch (Engine Increment/ Decrement Switch)...................... 57
				Gauge Cluster.................................................................. 57
					Voltmeter.................................................................. 57
					Engine Oil Pressure Gauge.................................................. 57
					Water Temperature Gauge.................................................... 57
					Fuel Quantity Gauge........................................................ 57
				Ignition Switch................................................................ 57
				Tachometer..................................................................... 57
				Hourmeter...................................................................... 58
				Engine Stop Indicator.......................................................... 58
				Foot Throttle Pedal............................................................ 58
				Engine Warning Indicator....................................................... 58
				Regeneration Exhaust/Inhibit Indicator......................................... 60
			Crane Controls and Indicators...................................................... 60
				Telescope or Auxiliary Hoist Control Lever..................................... 60
				Swing Control Lever............................................................ 60
				Boom Lift Control Lever........................................................ 60
				Main Hoist Control Lever....................................................... 60
				Swing Horn Switch.............................................................. 60
				Telescope Control Pedal (Optional)............................................. 61
				Main Hoist Speed Selector Switch............................................... 61
				Auxiliary Hoist Speed Selector On/Off Switch (Optional)........................ 61
			Regen Initiate/Inhibit Switch...................................................... 61
			High Exhaust Temp Indicator........................................................ 61
			Diesel Exhaust Fluid (DEF) Level Gauge............................................. 61
			Malfunction Indicator Lamp......................................................... 61
			Hydraulic Oil Temperature Lamp..................................................... 61
				Hoist Rotation Indicators (HRI)................................................ 64
				HRI Display.................................................................... 64
				Crane Function Power Switch.................................................... 64
				Hydraulic Boost Switch......................................................... 64
				Outrigger Control Box.......................................................... 64
				Front Jack Cylinder Overloaded Indicator....................................... 64
				Bubble Level Indicator......................................................... 64
				Swing Brake Control Switch..................................................... 64
				Swing Brake Pedal.............................................................. 65
				Pin Swing Lock Control (Pin Type).............................................. 65
				Swing Lock Control (Positive Lock Type)........................................ 65
			Accessory Controls and Indicators.................................................. 65
				Panel Light Control............................................................ 65
				Work Lights Switch............................................................. 65
				Boom Lights Switch (Optional).................................................. 65
				Cab Circulating Fan............................................................ 65
				Cab Dome Light................................................................. 65
				Fire Extinguisher.............................................................. 65
				Windshield Wiper/Washer Switch................................................. 65
				Skylight Wiper................................................................. 65
				Heat Control Knob.............................................................. 65
				Fan Switch..................................................................... 65
				Air Conditioner Control Switch (Optional)...................................... 66
				Beacon Light (Optional)........................................................ 66
				12 VDC Accessory Outlet........................................................ 66
				Fuse Panel..................................................................... 66
		Operating Procedures................................................................... 67
			Breaking in a New Carrier.......................................................... 67
			Pre-Starting Checks................................................................ 67
				Fuel Supply.................................................................... 67
				Diesel Exhaust Fluid (DEF) Supply.............................................. 67
				Engine Oil..................................................................... 67
				Engine Coolant................................................................. 67
				Batteries...................................................................... 67
				Hydraulic Reservoir and Filter................................................. 67
				Wire Rope...................................................................... 67
				Hook Block and Headache Ball................................................... 67
				Swingaway Extension............................................................ 67
				Seats and Mirrors.............................................................. 68
				Seat Belts..................................................................... 68
					Seat Belt Maintenance...................................................... 68
					Cleaning Seat Belt Webbing................................................. 68
				Signal and Running Lights...................................................... 68
				Service and Parking Brakes..................................................... 68
				Tires.......................................................................... 68
				Wheels......................................................................... 68
				Safety Equipment............................................................... 68
				Daily Lubrication.............................................................. 68
			Cold Weather Operation............................................................. 68
				Operation Below -40°C.......................................................... 68
				Operation Below -40°F.......................................................... 68
				Crane Warm-up Procedures....................................................... 68
			Engine............................................................................. 69
			Transmission....................................................................... 69
			Hoist.............................................................................. 69
			Swing Drive and Turntable Bearing.................................................. 69
			Axles.............................................................................. 69
			Hydraulic Oil System............................................................... 69
			Engine Operation................................................................... 70
				Start-Up Procedure............................................................. 70
					Warm Engine................................................................ 70
					Cold Engine................................................................ 71
				Idling the Engine.............................................................. 71
					Particulate Filter Maintenance at Idle — Unexpected Idle Speed Increase.... 71
				Racing the Engine.............................................................. 71
				Shutdown Procedure............................................................. 72
			General Crane Operation............................................................ 72
				Pump Drive..................................................................... 72
				Control Lever Operation........................................................ 72
				Preload Check.................................................................. 72
			Using Your Load Chart.............................................................. 72
				Proper Leveling of the Crane................................................... 73
				Bubble Level Adjustment........................................................ 74
			Crane Functions.................................................................... 74
				Setting the Outriggers......................................................... 74
					Outrigger Monitoring System (OMS) (Optional— Standard in North America).... 75
					Engaging the Mid Extension Lock Pin........................................ 75
				Stowing the Outriggers......................................................... 75
					Stowing the Mid-Extend Lock Pin............................................ 75
				Setting the Center Front Jack Cylinder......................................... 75
				Stowing the Center Front Jack Cylinder......................................... 76
				Swinging the Boom.............................................................. 76
				Elevating and Lowering the Boom................................................ 76
					Elevating the Boom......................................................... 76
					Lowering the Boom.......................................................... 76
				Telescoping the Boom........................................................... 76
					Extending the Boom......................................................... 76
					Retracting the Boom........................................................ 77
					Telescope Control Pedal.................................................... 77
				Lowering and Raising the Hoist Cable........................................... 77
					Lowering the Cable......................................................... 77
					Hoist Speed Range Selection................................................ 77
			Operational Aids................................................................... 77
				Rated Capacity Limiter (RCL) System............................................ 77
				Control Lever Lockout System................................................... 78
			Crane Travel Operation............................................................. 78
				Active Restraints.............................................................. 78
					Seat Belts................................................................. 78
				Traveling - General............................................................ 79
				Traveling with Boom Extension and/or Inserts Erected........................... 79
					10.1 m (33 ft)/17.1 m (56 ft) Extension.................................... 79
					33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert.......... 79
					33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert........................ 80
				Clutch Operation............................................................... 80
				Shifting Gears................................................................. 81
				Crane Transmission............................................................. 81
					Initial Start-Up........................................................... 81
					Upshifting................................................................. 82
					Downshifting............................................................... 83
					Shifting to Reverse........................................................ 83
					Driving Tips............................................................... 83
				Rear Tandem Inter-Axle/Cross-Axle Locks........................................ 84
				Service/Parking Brakes......................................................... 84
				Engine Braking................................................................. 84
		Trailing Boom (Optional)............................................................... 85
			Travel Configuration............................................................... 85
			Stowing and Parking................................................................ 86
			Crane Shutdown Procedures.......................................................... 87
			Unattended Crane................................................................... 87
SECTION 4...................................................................................... 89
	Set-up And Installation Procedures......................................................... 89
		General................................................................................ 89
		Installing Cable on the Hoist.......................................................... 89
		Cable Reeving.......................................................................... 90
		Dead-End Rigging/Wedge Sockets......................................................... 95
			Installing Wedge and Socket........................................................ 95
		Erecting and Stowing the Bi-Fold Boom Extension........................................ 98
			Erecting........................................................................... 98
			Stowing............................................................................105
			Setting the Folding Swingaway Offset...............................................106
		Erecting and Stowing the Bi-Fold Boom Extension Using the 20 ft (6.1 m) Insert.........107
			Erecting...........................................................................107
			Stowing............................................................................107
		Removable Counterweight................................................................109
			Mounting the Counterweight.........................................................109
			Stowing the Counterweight..........................................................109
SECTION 5......................................................................................113
	Lubrication................................................................................113
		General................................................................................113
		Environmental Protection...............................................................113
		Arctic Conditions Below -9°C (15°F)....................................................113
		All Weather Package & Lubricants.......................................................113
			Arctic Conditions Down to -40°C (-40°F)............................................113
		Standard Lubricants Package............................................................115
		Lubrication Points.....................................................................115
		Carrier Lubrication....................................................................117
		Hydraulic Lubrication..................................................................122
		Superstructure Lubrication.............................................................123
		Boom, Boom Extension, and Boom Accessories Lubrication.................................124
		Wire Rope Lubrication..................................................................126
SECTION 6......................................................................................129
	Maintenance Checklist......................................................................129
		General................................................................................129
		Instructions...........................................................................129