Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

Language : English
Pages : 185
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

TECHNICAL INFORMATION MANUAL
MSSP-260B-2008
SERVICE MANUAL MSSP-206B-2008
PARTS CATALOG BUM6Y108A

PrefaceForBRM_MMNA 1
GR00000800-1 2
BODY CONSTRUCTION 2
BODY COMPONENTS 3
BODY MAIN CROSS-SECTIONAL VIEWS 5
MAINTENANCE, SERVICEABILITY 7
FENDER SHIELD 7
SIDE STRUCTURE 8
SIDE OUTER PANEL 8
BODY CONSTRUCTION CHARACTERISTICS 9
HEADLIGHT SUPPORT 9
FENDER SHIELD 10
FRONT SIDEMEMBER REINFORCEMENT 12
FRONT DECK 14
DASH PANEL 15
SIDE STRUCTURE 16
SIDE STRUCTURE REINFORCEMENT 18
FRONT FLOOR 21
REAR FLOOR 22
REAR FLOOR SIDEMEMBER REINFORCEMENT 23
SILENCER APPLICATION LOCATIONS 26
FOAMING MATERIAL USAGE LOCATIONS 27
STIFFENER AND DAMP SHEET APPLICATION LOCATIONS 28
THEFT PROTECTION 29
GR00000900-2 34
BODY DIMENSIONS 34
BODY DIMENSIONS AND MEASUREMENT METHODS 35
TYPE A (PROJECTED DIMENSIONS) 37
TYPE B (ACTUAL-MEASUREMENT DIMENSIONS) 43
GR00001000-9 60
BASE OF BODY REPAIR 60
GENERAL 61
WELDING 61
FUSION WELDING 61
PRESSURE WELDING 61
BRAZING 61
ADVANTAGES OF ELECTRIC RESISTANCE SPOT WELDING 62
PLUG WELDING 69
CONTINUOUS WELDING 70
NOTES REGARDING MIG WELDING 71
BRAZING 71
Notes with regard to brazing work 71
GAS WELDING 72
BODY REPAIR 73
STANDARD PROCEDURES FOR REPLACEMENT OF WELDED PANELS 73
CAUTIONS REGARDING BODY REPAIR 81
THEFT PROTECTION 82
PANEL REPAIR CAUTION 82
HOW TO PEEL OFF THE SURFACE MASKING FILM FROM THE THEFT-PROTECTION LABEL 82
REPAIRS USING A HAMMER AND DOLLY 85
OVERALL ROUGH REPAIRS 86
FRAME STRAIGHTENING NOTES 87
CHECKING FOR FRAME CRACKING OR FLAKING 87
REPAIRING CRACKS 87
NOTES REGARDING REPAIR WORK 90
SAFETY MEASURES 90
HEALTH AND SANITATION PROCEDURES 92
VEHICLE PROTECTION 92
CORROSION PROTECTION 96
ZINC PHOSPHATE COATING 96
BODY SEALING 97
UNDERBODY COATING 97
WAX INJECTION 98
SEALING TAPE 98
ANTICORROSION TREATMENT AT THE TIME OF BODY REPAIR WORK 99
CORROSION PROTECTION FOR HOLLOW PARTS 99
ANTICORROSION TREATMENT OF ROUGH CUTS 99
SPOT SEALER 99
BODY SEALING 100
REPAIR OF SYNTHETIC-RESIN PARTS 102
REPAIR JUDGMENT 103
REPAIR PROCEDURE 103
GR00001100-3 108
WELDED PANEL REPLACEMENT 108
ULTRA HIGH STRENGTH STEEL PLATE 109
ADVANTAGES OF ULTRA HIGH STRENGTH STEEL PLATE 109
PRECAUTION UPON MAINTENANCE OF ULTRA HIGH STRENGTH STEEL PLATE 109
FRONT END CROSSMEMBER 110
FENDER SHIELD 111
NOTE ON REPAIR WORK 114
FRONT SIDEMEMBER (PARTIAL REPLACEMENT) 115
FRONT PILLAR 116
NOTE ON REPAIR WORK 118
FRONT PILLAR (PARTIAL REPLACEMENT) 122
NOTE ON REPAIR WORK 123
CENTER PILLAR 126
NOTE ON REPAIR WORK 127
SIDE SILL 130
NOTE ON REPAIR WORK 132
QUARTER OUTER 136
NOTE ON REPAIR WORK 138
REAR END PANEL 140
ROOF 141
NOTE ON REPAIR WORK <Vehicles without sunroof (aluminum panel)> 142
REAR FLOOR 144
NOTE ON REPAIR WORK 145
QUARTER INNER 146
NOTE ON REPAIR WORK 149
QUARTER INNER (PARTIAL REPLACEMENT) 151
NOTE ON REPAIR WORK 152
FRONT DOOR OUTER PANEL (WELDED TYPE) 153
FRONT DOOR OUTER PANEL (ADHESION TYPE) 154
NOTE ON REPAIR WORK 154
REAR DOOR OUTER PANEL (WELDED TYPE) 155
REAR DOOR OUTER PANEL (ADHESION TYPE) 156
NOTE ON REPAIR WORK 156
ALUMINUM PANEL 157
Description of aluminum panel 157
Advantage of aluminum panel 157
Correction of uneven surface 159
Operation procedure of MIG welding 160
Other welding 162
Finish with putty 163
GR00001200-4 166
CORROSION PROTECTION 166
BODY SEALING LOCATIONS 167
FLOOR 167
UPPER BODY 167
SIDE BODY 168
UNDERCOAT APPLICATION LOCATIONS 175
GR00001300-5 176
SYNTHETIC-RESIN PARTS 176
LOCATION OF SYNTHETIC-RESIN PARTS 177
GR00001400-6 180
BODY COLOR 180
BODY COLOR CODE 181
BODY COLOR CHARTS 181
BODY COLORING 182