MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 Operating Instructions Manual PDF DOWNLOAD

MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD

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MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD

Language : English
Pages : 117
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S 6R 1600 B30S B40S Operating Instruction Manual PDF DOWNLOAD

SAFETY:

General ConditionsGeneral:

• In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory regulations regarding accident prevention and environmental protection must be observed.
• This state-of-the-art engine has been designed to meet all applicable laws and regulations.
• The engine may nevertheless present a risk of injury or damage in the following cases:
  • Incorrect use.
  • Operation, maintenance, and repair by unqualified personnel.
  • Modifications or conversions.
  • Noncompliance with the Safety Instructions.

Correct Use:

• The engine is intended solely for use in accordance with contractual agreements and the purpose envisaged for it on delivery. Any other use is considered improper use.
• The engine manufacturer accepts no liability whatsoever for resultant damage or injury in such a case. The responsibility is borne by the user alone.
• Correct use also includes observation of and compliance with the maintenance specifications.

Modifications or Conversions:

• Unauthorized modifications to the engine represent a safety risk.
• MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.

Spare Parts:

• Only genuine MTU spare parts must be used to replace components or assemblies.
• MTU accepts no liability whatsoever for damage or injury resulting from the use of other spare parts, and the warranty shall be voided in such a case.

Reworking Components:

• Repair or engine overhaul must be carried out in workshops authorized by MTU

TABLE OF CONTENTS:

MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S 6R 1600 B30S B40S Operating Instruction Manual PDF DOWNLOAD
MS15022-02E

1 Safety
1.1 General conditions 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for startup and operation 8
1.5 Safety regulations for maintenance and
repair work 9
1.6 Auxiliary materials fluids and lubricants
fire prevention and environmental
protection 12
1.7 Conventions for safety instructions in the
text 14
2 General Information
2.1 Engine layout 15
2.2 Engine side and cylinder designations 17
2.3 Sensors and actuators 18
3 Technical Data
3.1 6R 1600 B30S 60Hz engine data
optimized fuel consumption 20
3.2 6R 1600 B30S 50Hz engine data
optimized fuel consumption 23
3.3 6R 1600 B40S 50Hz engine data
optimized emissions 25
3.4 6R 1600 B40S 50Hz engine data
optimized fuel consumption 27
3.5 6R 1600 B40S 60Hz engine data
optimized emissions 29
3.6 6R 1600 B40S 60Hz engine data
optimized fuel consumption 31
3.7 6R 1600 G10F G20F engine data
optimized fuel consumption 33
3.8 6R 1600 G10F G20F engine data
optimized exhaust emissions 36
3.9 6R 1600 G10S G20S engine data EPA
stage 3 39
3.10 6R 1600 G10F G20F engine data
Nonroad stage III a 42
3.11 6R 1600 G40F G50F engine data
optimized fuel consumption 45
3.12 6R 1600 G40F G50F engine data
optimized exhaust emissions 48
3.13 6R 1600 G40F G50F engine data
Nonroad stage III a 51
3.14 6R 1600 G70F G80F engine data
optimized fuel consumption 54
3.15 6R 1600 G70F G80F engine data
optimized exhaust emissions 57
3.16 6R 1600 G70S G80S engine data EPA
stage 3 60
3.17 6R 1600 G70F G80F engine data
Nonroad stage III a 63
3.18 Firing sequence 66
3.19 Engine – Main dimensions 67
4 Operation
4.1 Putting the engine into operation after
extended out-of-service-periods (>3
months) 68
4.2 Putting the engine into operation after
scheduled out-of-service-period 69
4.3 Engine start in manual operation (trials) 70
4.4 Safety system – Override 71
4.5 Operational checks 72
4.6 Engine stop in manual operation (trials) 73
4.7 Emergency engine shutdown 74
4.8 After stopping the engine – Engine remains
ready for operation 75
4.9 After stopping the engine – Putting the
engine out of operation 76
5 Maintenance
5.1 Maintenance and servicing 77
5.2 Maintenance task reference table 78
6 Troubleshooting
6.1 Troubleshooting 79
7 Task Description
7.1 Engine 81
7.1.1 Engine – Barring with starting system 81
7.1.2 Engine – Test run 82
7.2 Valve Drive 83
7.2.1 Valve clearance – Check and adjustment 83
7.2.2 Cylinder head cover – Removal and
installation 85
MS15022/02E 2012-04 | Table of Contents | 3
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7.3 Fuel System 86
7.3.1 Fuel system – Venting 86
7.4 Fuel Filter 87
7.4.1 Fuel filter – Replacement 87
7.4.2 Fuel prefilter – Replacement 88
7.5 Air Filter 89
7.5.1 Air filter – Replacement 89
7.5.2 Air filter – Removal and installation 90
7.6 Air Intake 91
7.6.1 Service indicator – Signal ring position check 91
7.7 Starting Equipment 92
7.7.1 Starter – Condition check 92
7.8 Lube Oil System Lube Oil Circuit 93
7.8.1 Engine oil level – Check 93
7.8.2 Engine oil – Change 94
7.9 Oil Filtration / Cooling 95
7.9.1 Engine oil filter – Replacement 95
7.10 Coolant Circuit General High-
Temperature Circuit 96
7.10.1 Engine coolant – Level check 96
7.10.2 Engine coolant – Change 97
7.10.3 Engine coolant – Draining 98
7.10.4 Engine coolant – Filling 99
7.10.5 Engine coolant pump – Relief bore check 101
7.11 Belt Drive 102
7.11.1 Drive belt – Adjustment 102
7.11.2 Drive belt – Condition check 103
7.11.3 Drive belt – Tension check 104
7.11.4 Drive belt – Replacement 105
7.12 Wiring (General) for Engine/Gearbox/Unit 106
7.12.1 Engine wiring – Check 106
7.13 Accessories for (Electronic) Engine
Governor / Control System 107
7.13.1 Engine governor and connectors – Cleaning 107
7.13.2 Engine governor plug connections – Check 108
8 Appendix A
8.1 Abbreviations 109
8.2 MTU contacts/service partners 112
9 Appendix B
9.1 Special Tools 113
9.2 Index 116