MTU Engine 4R 6R 1000 EU Stage IV US TIER 4 Operating Instructions Manual PDF DOWNLOAD

MTU Engine 4R 6R 1000 EU Stage IV US TIER 4 Operating Instructions Manual PDF DOWNLOAD

FILE DETAILS:

MTU Engine 4R 6R 1000 EU Stage IV US TIER 4 Operating Instructions Manual PDF DOWNLOAD

Language : English
Pages : 84
Downloadable : Yes
File Type : PDF

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MTU Engine 4R 6R 1000 EU Stage IV US TIER 4 Operating Instructions Manual PDF DOWNLOAD

INTRODUCTION:
Engine System

The 4R 1000 and 6R 1000 series of engines only function as intended when used in conjunction with the corresponding exhaust gas aftertreatment unit. Therefore, in these Operating Instructions, the term “engine system” refers to the engine and the exhaust gas aftertreatment.Modifying the Engine Output

• Increased power could:
  • Change emission levels.
  • Cause malfunctions.
  • Lead to consequential damage.
• The operating safety of the engine cannot be guaranteed in all situations.
• Any tampering with the engine management system in order to increase the engine power output will lead to a loss of warranty entitlements.

Safety/Emergency Running Program

• The engine is equipped with an electronic engine management system that monitors the engine and the exhaust gas aftertreatment unit and has a self-diagnostic system.
• If the electronic control system detects a malfunction, one of the following measures is automatically implemented after an appraisal of the malfunction:
  • Faults during operation are indicated by the corresponding warning lamp (Y page 34).
  • In conjunction with the electronic engine management system, fault codes with additional information can be shown on a display.
  • The system switches to a suitable backup function for the continued, albeit restricted, operation of the engine. This includes torque and engine speed limitation, for example, as well as road speed limitation or constant emergency running speed.

Correct Use

• The engine system may only be installed as contractually specified.
• The manufacturer of the end product is responsible for the correct installation of the engine and the exhaust gas aftertreatment system in the overall system.
• The engine and the exhaust gas aftertreatment system may not be modified. If the engine is modified, Mercedes-Benz and MTU do not accept responsibility for any damage arising as a result.
• Correct use of the engine system also requires adherence to the instructions in these Operating Instructions. This also requires compliance with the maintenance intervals and the professional execution of maintenance work. Please observe the Workshop Information System (WIS) unit.

TABLE OF CONTENTS:

MTU Engine 4R 6R 1000 EU Stage IV US TIER 4 Operating Instructions Manual PDF DOWNLOAD

Introduction...................................................................... 9
	Engine system................................................................. 9
	Protection of the environment................................................. 9
	Assembly equipment............................................................ 9
	Genuine Mercedes-Benz parts................................................... 9
	Modifying the engine output...................................................10
	Safety/emergency running program..............................................10
	Correct use...................................................................10
	Implied warranty..............................................................10
	Stored data...................................................................11
	Qualified specialist workshop.................................................12
	Further applicable documents..................................................12
At a glance.......................................................................14
	General information...........................................................14
	Engine overview...............................................................15
	Exhaust gas aftertreatment overview...........................................19
	Electronic engine management..................................................20
		Engine management control module (MCM)....................................21
		Drive control system unit (CPC)...........................................21
		Exhaust gas aftertreatment control unit (ACM).............................21
	Exhaust gas aftertreatment....................................................22
	Exhaust gas recirculation.....................................................22
	Warning and indicator lamps...................................................22
		Important safety notes....................................................22
		Overview..................................................................22
Safety............................................................................26
	Operating safety..............................................................26
	Safety precautions............................................................26
		Warning stickers..........................................................26
	Notes on electronic systems...................................................26
		Important safety notes....................................................26
		Electromagnetic compatibility.............................................27
		Diagnostics connection....................................................27
	Staff qualifications..........................................................27
	Organisational measures.......................................................27
Transport, installation...........................................................30
	Transport.....................................................................30
	Installation..................................................................30
Operation.........................................................................32
	Preparation for operation.....................................................32
		Engine with initial operation oil from the factory........................32
		Checking the engine oil level.............................................32
		Checking the coolant level................................................33
		Checking the fuel level...................................................33
		Checking the AdBlue®/DEF supply...........................................33
	Starting and stopping the engine..............................................33
		Starting the engine.......................................................33
		Stopping the engine.......................................................34
	Switching the continuous brake on and off.....................................35
		Engine brake..............................................................35
		Retarder..................................................................35
	Idling speed..................................................................35
	Operational monitoring........................................................36
		Charge current............................................................36
		Electronic engine management..............................................36
		Oil pressure..............................................................36
		Operating restrictions....................................................36
		Emergency switch for overriding the operating restrictions................36
	Displays......................................................................37
		Rev counter...............................................................37
		AdBlue®/DEF level.........................................................37
	Warning and indicator lamps...................................................38
		Warning and indicator lamps - causes/consequences and solutions...........38
		Only vehicles/equipment with the AdBlue®/DEF reserve warning light........38
		Only vehicles/equipment without the AdBlue®/DEF reserve warning light.....41
	Operating instructions........................................................43
		Running-in................................................................43
		Fuel consumption..........................................................44
		AdBlue®/DEF consumption...................................................44
		Engine oil consumption....................................................44
		Warning buzzer............................................................44
	Refuelling....................................................................45
		Fuels.....................................................................45
		AdBlue®/DEF...............................................................46
	Winter operation..............................................................47
		Jump-starting.............................................................47
		Batteries.................................................................47
		Diesel fuels..............................................................47
Maintenance.......................................................................50
	General notes.................................................................50
	Service products..............................................................51
		Important safety notes....................................................51
		Engine oils...............................................................51
		Coolant...................................................................53
		Diesel fuels..............................................................54
		AdBlue®/DEF...............................................................55
	Cleaning and care.............................................................57
		Notes on care.............................................................57
		High-pressure cleaning....................................................57
		Cleaning the engine.......................................................57
Decommissioning...................................................................60
	General notes.................................................................60
	Decommissioning for up to 6 months............................................60
	Decommissioning for longer than 6 months......................................60
Troubleshooting...................................................................62
	Important safety notes........................................................62
		External engine start/engine stop button..................................62
	Bleeding and draining the fuel system.........................................63
		Bleeding the fuel system without a fuel prefilter on the chassis frame....63
		Bleeding the fuel system with a fuel prefilter on the chassis frame.......63
	Electrical fuses..............................................................64
		Important safety notes....................................................64
		Checking and replacing a safety fuse......................................64
	Jump-starting.................................................................64
		Important safety notes....................................................64
		General notes.............................................................65
		Vehicles without a jump-starting connection point.........................65
	Troubleshooting...............................................................67
		Engine problems...........................................................67
Technical data....................................................................74
	Identification plates.........................................................74
		Engine data plate.........................................................74
		Exhaust gas aftertreatment identification plate...........................74
	Data card.....................................................................74
	Engine data...................................................................74
		Dimensions and weights....................................................74
		General data..............................................................76
		Operating data............................................................76
		Capacities and service products...........................................77
		Tightening torques........................................................78
		Tightening sequence for the cylinder head cover...........................79