Starting from:
$35
MTU Fluids and Lubricants Specification Technical Documentation Manual A001061-32E PDF DOWNLOAD
MTU Fluids and Lubricants Specification Technical Documentation Manual A001061-32E PDF DOWNLOAD
FILE DETAILS:
MTU Fluids and Lubricants Specification Technical Documentation Manual A001061-32E PDF DOWNLOAD
Language : English
Pages : 97
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
MTU Fluids and Lubricants Specification Technical Documentation Manual A001061-32E PDF DOWNLOAD
Title........................................................................................................................................... 1 Table of Contents............................................................................................................................... 3 1 Preface....................................................................................................................................... 5 2 Lubricants.................................................................................................................................... 7 Engine oils................................................................................................................................. 7 Requirements for MTU Approval of Engine Oils (diesel engines) .............................................................................. 7 Special Features............................................................................................................................ 7 MTU Engine Oils............................................................................................................................. 7 Performance specifications for engine oils for Series 2000 and 4000 (Table 1)............................................................... 7 Engine Oils for Series 2000, 4000........................................................................................................... 7 Chemical-physical characteristics for engine oils (Table 2)................................................................................. 7 Engine Oils for Series 6H 1800.............................................................................................................. 8 Restrictions on Series 595, 1163 and 8000 applications ..................................................................................... 8 Engine Oil Requirements for Gas Engines..................................................................................................... 8 Selection of viscosity grades............................................................................................................... 8 Oil Drain Intervals for Diesel Engines...................................................................................................... 9 Oil Drain Intervals (Table 3)............................................................................................................... 9 Oil Drain Intervals for Gas Engines 12V 4000 L61............................................................................................10 Special Additives...........................................................................................................................10 Laboratory Analysis.........................................................................................................................10 General.....................................................................................................................................10 Spectrometric Oil Analysis..................................................................................................................10 Used-oil Analysis...........................................................................................................................10 Use of High-Sulfur Diesel Fuel..............................................................................................................12 Use of Low-Sulfur Diesel Fuel...............................................................................................................13 Minimum Requirements for Operational Checks.................................................................................................13 Lubricating Greases.........................................................................................................................13 Requirements................................................................................................................................13 Lubricating Greases for General Applications................................................................................................13 High Melting-point Greases..................................................................................................................13 Coupling Internal Centerings................................................................................................................14 Special-Purpose Lubricants..................................................................................................................14 Turbochargers...............................................................................................................................14 Gear Couplings..............................................................................................................................14 3 Coolants......................................................................................................................................15 Requirements................................................................................................................................15 Coolants for Series 6H 1800.................................................................................................................15 Fresh water.................................................................................................................................15 Coolant Additives...........................................................................................................................16 Emulsifiable Corrosion Inhibiting Oils......................................................................................................16 Emulsifiable corrosion-inhibiting oils must not be used with the following Series...........................................................16 Corrosion-inhibiting antifreezes............................................................................................................16 General.....................................................................................................................................16 Limitations on the Use of Corrosion-Inhibiting Antifreezes .................................................................................16 Corrosion-Inhibiting Antifreezes for Special Applications...................................................................................17 Water-soluble Corrosion Inhibitors..........................................................................................................17 General.....................................................................................................................................17 Coolant additives for aluminum-free engine series (Series 2000 C&I, Series 4000 C&I/Genset).................................................17 Operational Monitoring......................................................................................................................17 Orders for freshwater and coolant analysis may be placed with MTU. Samples of min. 0.25l must be supplied...................................18 Permissible concentrations (Table 6)........................................................................................................18 Table 7 can be used to determine the concentration of water-soluble corrosion inhibitors using the hand refractometer.......................18 Calibrate the hand refractometer with clean water at coolant temperature. Coolant temperature should be 20–30 °C............................18 Test kits are available from the manufacturer for determining the concentration of theother water-soluble corrosion inhibitors..............19 Calculation table for water-soluble corrosion inhibitors (Table 7)..........................................................................19 Calc. table for corrosion-inhibiting antifreezes for special applications (Table 8).........................................................19 Limit values for prepared coolant (Table 9).................................................................................................20 Storage capability of coolant concentrates up to max. 35°C (Table 10).......................................................................21 4 Fuels.........................................................................................................................................23 Diesel Fuels................................................................................................................................23 Selection of a Suitable Diesel Fuel.........................................................................................................23 An order for fuel analysis can be placed with MTU. Depending on the scope of the analysis,500 - 1000 ml fuel samples should be supplied.....24 Fuels of comparable quality with following test results: (Table 11).........................................................................24 Requirements................................................................................................................................25 Distillate Fuels............................................................................................................................25 Marine Distillate Fuels.....................................................................................................................25 Biodiesel...................................................................................................................................25 The following engines are approved/not approved (as indicated) for operation with FAME in compliance with EN 14214..........................26 Fuel........................................................................................................................................26 Engine Oil and Servicing....................................................................................................................26 Engine Power and Engine Standstill..........................................................................................................27 General Information.........................................................................................................................27 Vegetable Oils as an Alternative to Diesel Fuel.............................................................................................27 Low-Sulfur Diesel Fuels.....................................................................................................................27 Approved anti-wear additives (Table 12).....................................................................................................28 Diesel Fuels in Winter Operation............................................................................................................28 Flow improvers..............................................................................................................................28 Heating Oil EL..............................................................................................................................28 Cetane number...............................................................................................................................29 Sulfur content..............................................................................................................................29 Supplementary Fuel Additives................................................................................................................29 Microorganisms in Fuel......................................................................................................................29 Approved Biocides (Table 13)................................................................................................................29 Fuel for Gas Engines........................................................................................................................30 Suitability of gas types for use in MTU gas engines (Table 14)..............................................................................30 Requirements for Fuel Gas...................................................................................................................30 Engine series-based requirements for fuel gas (Table 15)....................................................................................30 5 Preservatives.................................................................................................................................33 Requirements................................................................................................................................33 Types of Preservation......................................................................................................................33 Initial Operation Oils and Corrosion Inhibiting Oils for Internal Preservation..............................................................33 Corrosion Inhibitors for External Preservation..............................................................................................33 Corrosion Inhibiting Oils for Internal Preservation of the Fuel System .....................................................................33 6 Approved Fluids and Lubricants (except Series 1800 PowerPack) ................................................................................35 Engine oils.................................................................................................................................35 Single-grade Oils - Category 1, SAE-grades 30 and 40 for Diesel ............................................................................35 Single-grade Oils - Category 1, SAE-grade 40 for Gas Engines ...............................................................................37 Multi-grade Oils - Category 1, SAE-grades 10W-40 and 15W-40 for Diesel Engines.............................................................37 Single-grade Oils – Category 2, SAE-grades 30 and 40 for Diesel Engines.....................................................................39 MTU/DDC Single-grade Engine Oil.............................................................................................................39 Other Single-grade Engine Oils..............................................................................................................39 Multi-grade Oils - Category 2, SAE-grades 10W-40, 15W40 and 20W-40 for Diesel Engines.......................................................41 MTU/DDC Multi-grade Engine Oil..............................................................................................................41 Other Multi-grade Oils......................................................................................................................41 Multi-grade Oils – Category 3, SAE-grades 5W-30, 5W-40, and 10W-40 for Diesel Engines.......................................................45 Multi-grade Oils - Category 3.1 (Low SAPS Oils).............................................................................................48 Lubricating Greases for General Applications................................................................................................48 Coolant Additives...........................................................................................................................48 Emulsifiable Corrosion Inhibiting Oils......................................................................................................49 Corrosion-inhibiting Antifreeze Concentrates (valid for all Series).........................................................................49 Corrosion-inhibiting Antifreezes: Ready Mix (valid for all Series)..........................................................................50 Corrosion-inhibiting Antifreeze Concentrates for light-alloy-free Series 2000 C&I and Series 4000 C&I/Genset Engines........................51 Corrosion-inhibiting Antifreezes, Ready Mix, for light-alloy-free Series 2000 C&I and Series 4000 C&I/Genset Engines........................52 Corrosion-inhibiting Antifreeze Concentrates for Special Applications.......................................................................52 Water-soluble Corrosion Inhibitor Concentrates (valid for all Series).......................................................................52 Water-soluble Corrosion Inhibitor Concentrates for light-alloy-free Series 2000 C&I and Series 4000 C&I/Genset Engines......................53 Water-soluble Corrosion Inhibitor Ready Mixes for light-alloy-free Series 2000 C&I and Series 4000 C&I/Genset Engines.......................53 Preservatives...............................................................................................................................53 Initial Operation Corrosion-inhibiting Oils for Internal Preservation.......................................................................54 Corrosion Inhibitors for External Preservation..............................................................................................54 Corrosion Inhibiting Oils for Internal Preservation of the Fuel System .....................................................................54 Corrosion Inhibitors for Internal Preservation of Cooling System............................................................................54 7 Approved Fluids and Lubricants, Series 1800 PowerPack.........................................................................................55 General.....................................................................................................................................55 Fluids and Lubricants for Hydrostatic Drive Systems (fans, generator drive).................................................................55 Fluids and Lubricants for Transmissions.....................................................................................................55 Engine oils.................................................................................................................................55 Multi-grade Oils, SAE-grades 0W-30, 5W-30, 5W-40, and 10W-40 for Diesel Engines.............................................................55 Multi-grade Oils (Low SAPS Oils)............................................................................................................63 Coolant Additives...........................................................................................................................65 Corrosion-inhibiting Antifreeze Concentrates................................................................................................66 Corrosion-inhibiting Antifreezes: Ready-Mix.................................................................................................66 8 Preservation Specifications...................................................................................................................67 Warnings....................................................................................................................................67 Preface.....................................................................................................................................67 Overview of Types of Preservation...........................................................................................................69 Short-time Shutdown.........................................................................................................................69 Out-of-service..............................................................................................................................69 Engine in Installed Condition...............................................................................................................69 Engine Removed..............................................................................................................................69 Putting Out-of-Service Engines into Operation...............................................................................................69 Preservation of Diesel Engines..............................................................................................................69 Preservation of Cooling, Lubrication and Fuel Systems.......................................................................................70 Preservation of the Combustion Chamber......................................................................................................70 External Preservation.......................................................................................................................70 Re-preservation.............................................................................................................................71 De-preservation.............................................................................................................................71 Preservation of Gas Engines.................................................................................................................71 Preservation of Cooling and Lubrication Systems.............................................................................................71 Preservation of the Combustion Chamber......................................................................................................71 External Preservation.......................................................................................................................72 Re-preservation.............................................................................................................................72 De-preservation.............................................................................................................................72 Special packing.............................................................................................................................72 General Information on Special Packing......................................................................................................72 Maintenance Intervals.......................................................................................................................73 Envelopes of Laminated Material.............................................................................................................73 Desiccant...................................................................................................................................73 Calculation of required desiccant...........................................................................................................74 Calculation Example for Desiccant Units.....................................................................................................74 Humidity Indicator..........................................................................................................................74 Order Nos. for Packing Materials............................................................................................................75 Special Packing Procedure for Finished Products.............................................................................................75 Preparation for Special Packing.............................................................................................................75 Transport Locking Device....................................................................................................................75 Special Packing of an Engine................................................................................................................76 Installation of Humidity Indicator..........................................................................................................79 Cushioning of Engine Edges and Corners......................................................................................................80 Location of Desiccant Units.................................................................................................................80 Laminated Aluminium Foil Sealing............................................................................................................81 Special Packing Checks......................................................................................................................82 Humidity Check..............................................................................................................................82 Desiccant Replacement.......................................................................................................................82 Repair of Special Packing...................................................................................................................82 Manual Welding Unit.........................................................................................................................83 Form Sheets.................................................................................................................................84 Preservation Check Sheet....................................................................................................................84 Monitoring Sheet for Engines in Special Packing.............................................................................................85 Check Sheet for De-Preservation of Engines in Special Packing...............................................................................86 9 Flushing and Cleaning Specifications for Engine Coolant Systems...............................................................................87 General Information.........................................................................................................................87 Test equipment, auxiliary materials and fluids and lubricants...............................................................................87 Approved Cleaning Products..................................................................................................................88 Flushing Engine Coolant Systems.............................................................................................................88 Cleaning Engine Coolant Systems.............................................................................................................88 Cleaning components.........................................................................................................................89 Changes to MTU Fluids & Lubricants SpecificationsA001061/ Version 31 - 32.......................................................................90 General section.............................................................................................................................90 Approved Fluids and Lubricants..............................................................................................................94
DESCRIPTION:
MTU Fluids and Lubricants Specification Technical Documentation Manual A001061-32E PDF DOWNLOAD
PREFACE:
- The service life, operational reliability, and function of the drive systems are largely dependent on the fluids and lubricants employed. The correct selection and treatment of these fluids and lubricants are therefore extremely important. This publication specifies which fluids and lubricants are to be used.
- The Fluids and Lubricants Specifications will be amended or supplemented as necessary. Before using them, make sure you have the latest version.
- If you have further queries, please contact your MTU representative.
Test standards for fluids and lubricants:
- DIN: Federal German Standards Institute
- EN: European Standards
- ISO: International Standards Organisation
- ASTM: American Society for Testing and Materials
- IP: Institute of Petroleum
- Note: Use of the approved fluids and lubricants, either under the brand name or in accordance with the specifications given in this publication, constitutes part of the warranty conditions.
- The supplier of the fluids and lubricants is responsible for the world-wide standard quality of the named products.
- Fluids and lubricants for drive plants may be hazardous materials. Certain regulations must be obeyed when handling, storing, and disposing of these substances.
- These regulations are contained in the manufacturers’ instructions, legal requirements, and technical guidelines valid in the individual countries. Great differences can apply from country to country, and a generally valid guide to applicable regulations for fluids and lubricants is therefore not possible within this publication.
- Users of the products named in these specifications are therefore obliged to inform themselves of the locally valid regulations. MTU accepts no responsibility whatsoever for improper or illegal use of the fluids and lubricants which it has approved
More products
