MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD

MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD

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MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD

SAFETY:

1.1 General ConditionsGeneral:

• In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory regulations regarding accident prevention must be observed.
• This engine is a state-of-the-art product and conforms with all applicable specifications and regulations.
• Nevertheless, persons and property may be at risk in the event of:
  • Incorrect use.
  • Operation, maintenance, and repair by unqualified personnel.
  • Modifications or conversions.
  • Non-compliance with the Safety Instructions.

Correct Use:

• The engine is intended exclusively for the application specified in the contract or defined at the time of delivery. Any other use is considered improper use.
• The manufacturer will accept no liability for any resultant damage. The responsibility is borne by the user alone.
• Correct use also includes observation of and compliance with the maintenance specifications.

Modifications or Conversions:

• Modifications made by the customer to the engine may affect safety.
• MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.

Spare Parts:

• Only genuine MTU spare parts must be used to replace components or assemblies.
• In the event of any damage caused by the use of other spare parts.

TABLE OF CONTENTS:

MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD

Title..................................................................... 1
Register sheet............................................................ 3
1 - Safety - Table of Contents............................................ 9
	1.1 General conditions................................................11
		General...........................................................11
		Correct use.......................................................11
		Modifications or Conversions......................................11
		Spare parts.......................................................11
	1.2 Personnel and organizational requirements ........................12
		Personnel ........................................................12
		Organization......................................................12
		Working clothes and protective equipment..........................12
	1.3 Transport.........................................................13
		Transport.........................................................13
		Setting the engine down after transport...........................13
	1.4 Safety precautions when working on the engine.....................14
		Engine operation..................................................14
		Maintenance and repair............................................14
		Welding work......................................................15
		Hydraulic installation and removal................................15
		Working on electrical/electronic assemblies.......................15
		Working with laser equipment......................................16
		Operation of electrical equipment.................................16
	1.5 Auxiliary materials, fire prevention and environmental prote......17
		Fire prevention...................................................17
		Noise.............................................................17
		Environmental protection..........................................17
		Auxiliary materials...............................................17
		Natural gas.......................................................17
		Lead..............................................................17
		Acids and alkaline solutions......................................17
		Paints............................................................18
		Liquid oxygen.....................................................18
		Liquid nitrogen...................................................18
		Compressed air....................................................18
		Used oil..........................................................18
	1.6 Standards for warning notices in the publication..................19
2 - Product Summary - Table of Contents...................................21
	2.1 Engine Layout.....................................................23
		2.1.1 Engine layout...............................................23
			Engine model designation......................................24
	2.2 Engine Side and Cylinder Designations.............................25
		2.2.1 Engine side and cylinder designations.......................25
	2.3 Main Engine Dimensions............................................26
		2.3.1 Main engine dimensions......................................26
			Main engine dimensions........................................26
	2.4 Firing Order......................................................27
		2.4.1 Firing order................................................27
			Firing order .................................................27
3 - Operation - Table of Contents.........................................29
	3.1 SIAM 4000 – Operating panel.......................................31
		SIAM 4000 – Operating panel.......................................31
	3.2 Putting the engine into operation after extended out-of-serv......33
	3.3 Putting the engine into operation after scheduled out-of-ser......34
	3.4 Starting the engine in manual mode................................35
	3.5 Starting the engine in automatic mode.............................36
	3.6 Operational checks................................................37
	3.7 Stopping the engine in manual mode................................38
	3.8 Stopping the engine in automatic mode.............................39
	3.9 Emergency stop....................................................40
	3.10 After stopping the engine – Engine remains ready for oper........41
	3.11 After stopping the engine – Putting the engine out of ope........42
4 - Maintenance - Table of Contents.......................................43
	4.1 Preface...........................................................45
		General...........................................................45
		MTU maintenance concept...........................................45
		Note..............................................................45
		Out-of-service periods............................................45
		Application group.................................................45
		Load profile......................................................46
	4.2 Maintenance schedule matrix.......................................47
		0 - 10,500 operating hours........................................47
		11,000 - 21,500 operating hours...................................48
		22,000 - 32,500 operating hours...................................49
		33,000 - 43,500 operating hours...................................50
		44,000 - 48,000 operating hours...................................51
	4.3 Maintenance tasks.................................................52
5 - Task Description - Table of Contents..................................55
	5.1 Engine............................................................57
		5.1.1 Engine – Barring manually...................................57
		5.1.2 Checking machine room for smell of gas......................58
	5.2 Ignition System...................................................59
		5.2.1 Ignition system – Checking ignition voltage in secondary....59
		5.2.2 Spark plug – Replacement....................................62
		5.2.3 Spark plug – Removal and installation.......................63
	5.3 Valve Gear........................................................64
		5.3.1 Valve gear – Lubrication....................................64
		5.3.2 Valve clearance – Check and adjustment......................65
		5.3.3 Cylinder head cover – Removal and installation..............68
	5.4 Gas System........................................................69
		5.4.1 Gas supply – Checking gas lines for leaks...................69
	5.5 Air Filter........................................................70
		5.5.1 Air filter – Replacement....................................70
		5.5.2 Air filter removal and installation.........................71
	5.6 Lube Oil System...................................................72
		5.6.1 Engine oil – Change.........................................72
		5.6.2 Engine oil – Level check....................................73
		5.6.3 Engine-oil – Sample extraction and analysis.................74
	5.7 Oil Filtration / Cooling..........................................75
		5.7.1 Engine oil filter – Replacement.............................75
	5.8 Cooling System, General, HT Circuit...............................76
		5.8.1 Engine coolant – Filling....................................76
		5.8.2 Engine coolant – Draining...................................77
		5.8.3 Engine coolant – Change.....................................79
		5.8.4 Engine coolant – Level check................................80
	5.9 Cooling System, LT Circuit........................................81
		5.9.1 Mixture coolant – Filling...................................81
		5.9.2 Mixture coolant – Draining..................................82
		5.9.3 Mixture coolant – Change....................................83
		5.9.4 Mixture coolant – Level check...............................84
	5.10 General Wiring, Engine / Gearbox / Plant.........................85
		5.10.1 Engine wiring check........................................85
6 - Annex - Table of Contents.............................................87
	6.1 Manufacturer's documentation......................................89
	6.2 MTU contact person/service partner................................90
	6.3 Index.............................................................91