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MTU MURPHY EMS-GC10 Genset Controller Unit Operator’s Manual PDF DOWNLOAD
MTU MURPHY EMS-GC10 Genset Controller Unit Operator’s Manual PDF DOWNLOAD
FILE DETAILS:
MTU MURPHY EMS-GC10 Genset Controller Unit Operator’s Manual PDF DOWNLOAD
Language : English
Pages : 183
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
MTU MURPHY EMS-GC10 Genset Controller Unit Operator’s Manual PDF DOWNLOAD
INTRODUCTION:
Operator’s Manual Overview:
- This Operator’s Manual includes general product information, display readings, push-button, LED functions, alarm handling descriptions, and presentation of the log list.
- This manual is intended to help optimize the operator’s daily use. On the basis of this document, the operator will be able to carry out simple procedures such as start/stop and control of the generator set.
Reference Point:As a Reference point: Please note that the “U” symbol is also used as an indication for the voltage.EMS-GC10 Features:
- EMS-GC10 delivers field-adjustable operating parameters but may require further configuration using the Utility Software.
- It can support both mechanical and J1939 electronic engines.
- The EMS-GC10 is ideal for use with a remote modem or in a SCADA system offering Modbus® RTU protocol on the RS485 port.
Product Description:
- The EMS-GC10 Genset Controller provides flexible control and monitoring for industrial genset applications. Typical applications include backup power, power supply for remote locations without a connection to the power grid, and mobile power for remote locations.
- The controller supports programmable logic, up to 40 expressions, and can be configured for specific predefined functions unique to your application.
- The EMS-GC10 supports Automatic Mains Failure (AMF) and generator breaker control.
- The EMS-GC10 offers field-adjustable operating parameters that can be changed through the controller or an easy-to-use PC configuration tool called Utility Software.
TABLE OF CONTENTS:
MTU MURPHY EMS-GC10 Genset Controller Unit Operator’s Manual PDF DOWNLOAD
Table of Contents............................................................................................................... 3 About This Document............................................................................................................. 7 General Purpose............................................................................................................. 7 Intended Users.............................................................................................................. 7 Address, Menu, Setting, Parameter........................................................................................... 7 Warnings and Legal Information.................................................................................................. 8 Legal Information and Responsibility........................................................................................ 8 Disclaimer.................................................................................................................. 8 Electrostatic Discharge Awareness........................................................................................... 8 Safety Issues............................................................................................................... 8 Factory Settings............................................................................................................ 8 Warnings and Notes.......................................................................................................... 9 Notes................................................................................................................... 9 Warnings................................................................................................................ 9 Introduction.................................................................................................................... 10 Product Description......................................................................................................... 10 Push-Buttons................................................................................................................ 11 LED Indicators.............................................................................................................. 12 Menu........................................................................................................................ 13 View Menu............................................................................................................... 13 Menu Structure Diagram.................................................................................................. 14 Display..................................................................................................................... 15 Status Line Text............................................................................................................ 16 Running Modes............................................................................................................... 18 Alarm and Logs.............................................................................................................. 18 Log List.................................................................................................................... 19 Parameters—Only Available With USW.......................................................................................... 19 General Product Information..................................................................................................... 21 Functional Descriptions..................................................................................................... 21 Standard Functions...................................................................................................... 21 Operation Modes......................................................................................................... 21 Engine Control.......................................................................................................... 21 Generator Protection (ANSI)............................................................................................. 21 Busbar Protection (ANSI)................................................................................................ 21 Display................................................................................................................. 22 M-Logic................................................................................................................. 22 Terminal Strip Overview..................................................................................................... 22 Reference to Installation Instructions.................................................................................. 22 Measurement Systems......................................................................................................... 22 Single Phase System..................................................................................................... 23 Split Phase System...................................................................................................... 23 Applications................................................................................................................ 24 Applications and Genset Modes........................................................................................... 24 AMF (No Back Synchronization)........................................................................................... 24 Island Operation........................................................................................................ 25 Load Takeover........................................................................................................... 25 Running Mode Description.................................................................................................... 26 Manual Mode............................................................................................................. 26 Test mode............................................................................................................... 27 Simple Test............................................................................................................. 27 Full Test............................................................................................................... 27 Block Mode.............................................................................................................. 28 Single-Line Diagrams........................................................................................................ 29 Application Illustration................................................................................................ 29 Automatic Mains Failure (AMF)........................................................................................... 29 Island Operation........................................................................................................ 30 Load Takeover........................................................................................................... 30 Flowcharts.................................................................................................................. 31 Mode Shift.............................................................................................................. 32 MB Open Sequence........................................................................................................ 33 GB Open Sequence........................................................................................................ 34 Stop Sequence........................................................................................................... 35 Start Sequence.......................................................................................................... 36 MB Close Sequence....................................................................................................... 37 GB Close Sequence....................................................................................................... 38 Load Takeover (LTO)..................................................................................................... 39 Island Operation........................................................................................................ 40 Automatic Mains Failure (AMF)........................................................................................... 41 Test Sequence........................................................................................................... 42 Sequences................................................................................................................... 43 Start Sequence.......................................................................................................... 44 Start Sequence Conditions............................................................................................... 45 Running Feedback........................................................................................................ 46 Stop Sequence........................................................................................................... 48 Breaker Sequences....................................................................................................... 50 AMF Timers.............................................................................................................. 51 Display and Menu Structure...................................................................................................... 53 Passwords and Parameter Access.............................................................................................. 53 Passwords............................................................................................................... 53 Parameter Access........................................................................................................ 55 Engine Communication............................................................................................................ 55 EMS-GC10 Unit and Engine Controller......................................................................................... 55 Additional Functions............................................................................................................ 56 Start Functions............................................................................................................. 56 Digital Feedbacks....................................................................................................... 57 Analog Tach Feedback.................................................................................................... 58 Oil Pressure............................................................................................................ 59 Mains Voltage Unbalance Detection........................................................................................... 60 Phase Sequence Error........................................................................................................ 60 Description of Phase Sequence Error..................................................................................... 60 Breaker Types and Feedback.................................................................................................. 60 Breaker Types........................................................................................................... 60 Breaker Feedback........................................................................................................ 61 Breaker Spring Load Time.................................................................................................... 61 Island Mode Condition................................................................................................... 63 Alarm Inhibit............................................................................................................... 64 Run Status (parameter 6160)............................................................................................. 67 Digital Mains Breaker Control............................................................................................... 68 Command Timers.............................................................................................................. 69 Running Output.............................................................................................................. 70 Idle Running................................................................................................................ 71 Description............................................................................................................. 71 Examples................................................................................................................ 72 Inhibit................................................................................................................. 73 Running Signal.......................................................................................................... 73 Idle speed flowcharts................................................................................................... 73 Start................................................................................................................... 74 Engine Heater........................................................................................................... 76 Engine Heater Alarm..................................................................................................... 76 Battery Test................................................................................................................ 77 Input Configuration..................................................................................................... 78 Auto Configuration...................................................................................................... 78 Ventilation............................................................................................................. 79 Max. Ventilation Alarm.................................................................................................. 79 Not in Auto................................................................................................................. 79 Fuel Pump Logic............................................................................................................. 80 Full to Fuel Fill Check................................................................................................. 81 Fail Class.................................................................................................................. 81 Engine Running.......................................................................................................... 82 Engine Stopped.......................................................................................................... 82 Fail Class Configuration................................................................................................ 83 Service Timers.............................................................................................................. 84 Wire Fail Detection......................................................................................................... 85 Digital Inputs.............................................................................................................. 86 Functional Description—Input............................................................................................ 87 Outputs..................................................................................................................... 90 Functional Description—Output........................................................................................... 91 Multi-Inputs................................................................................................................ 92 4-20 mA................................................................................................................. 92 RMI (Analog) Inputs..................................................................................................... 92 RMI Oil................................................................................................................. 93 RMI Water............................................................................................................... 94 RMI Fuel................................................................................................................ 95 Illustration of Configurable Inputs..................................................................................... 96 Configuration........................................................................................................... 96 Scaling Of 4-20 Ma Inputs............................................................................................... 97 Binary.................................................................................................................. 99 Text in Status Line.........................................................................................................100 Counters....................................................................................................................102 M-Logic.....................................................................................................................102 Buzzer......................................................................................................................103 GSM Communication.......................................................................................................103 USW Remote Communication....................................................................................................104 Nominal Settings............................................................................................................105 How to Change the Nominal Settings......................................................................................105 AC Voltage Scaling..........................................................................................................106 Fan Logic...................................................................................................................107 Fan Parameters..........................................................................................................107 Input for Fan Control...................................................................................................108 Fan Start/Stop..........................................................................................................108 Fan Output..............................................................................................................109 Fan Start Delay.........................................................................................................109 Fan Failure.............................................................................................................110 Fan Priority (Running Hours)............................................................................................110 Fan Priority Update.....................................................................................................111 Differential Measurement....................................................................................................112 Protections.....................................................................................................................113 General.....................................................................................................................113 Phase-Neutral Voltage Trip..............................................................................................113 Appendix I —Can Bus Engine Interface Communication..............................................................................115 Terminal Description for EMS-GC10...........................................................................................115 Modbus Communication........................................................................................................115 Terminals...................................................................................................................115 Principle Diagram...........................................................................................................115 Functional Description..........................................................................................................116 Electronic Control Module (ECM).............................................................................................116 ECM.....................................................................................................................116 Engine Types................................................................................................................116 Communication System........................................................................................................117 EIC Unit....................................................................................................................117 Common for all Alarm Functions..............................................................................................117 J1939 Measurement Table.....................................................................................................117 The display values corresponding to the engine communication have a description beginning with “EIC”. Error Messages....117 Object Selection, J1939.................................................................................................118 For the Iveco Vector 8 Type Only:.......................................................................................120 For the MTU Smart Connect Type Only:....................................................................................120 Showing Engine Values in Display............................................................................................120 Configuration of the User View..........................................................................................121 Activation of Auto Views................................................................................................121 Verification of J1939 Objects...............................................................................................121 Displaying Alarms - J1939 DM1/DM2, Scania KWP2000, Caterpillar/Perkins......................................................122 J1939...................................................................................................................122 Scania KWP 2000.........................................................................................................123 Caterpillar/Perkins.....................................................................................................123 Displaying Alarms - EMS-GC10................................................................................................124 J1939...................................................................................................................124 Scania KWP 2000.........................................................................................................124 Caterpillar/Perkins.....................................................................................................125 Control Commands Sent to the Engine.........................................................................................125 EIC 50 Hz – 60 Hz Switch................................................................................................126 EIC Droop...............................................................................................................126 EIC Inhibit.............................................................................................................127 EIC Idle................................................................................................................127 Specific Engine Type Descriptions...............................................................................................128 About Type Descriptions.....................................................................................................128 Caterpillar/Perkins (J1939).................................................................................................128 Warnings and Shutdowns..................................................................................................128 Write Commands to Engine Controller.....................................................................................129 Cummins CM850-CM570 (J1939).................................................................................................129 Warnings and Shutdowns..................................................................................................129 Write Commands to Engine Controller.....................................................................................130 Cummins After Treatment.................................................................................................131 Detroit Diesel DDEC (J1939).................................................................................................132 Warnings and Shutdowns..................................................................................................132 Write Commands to Engine Controller.....................................................................................132 Deutz EMR 2 – EMR 3 (J1939).................................................................................................132 Warnings and Shutdowns..................................................................................................132 Write Commands to Engine Controller.....................................................................................133 Generic J1939 (J1939).......................................................................................................133 Warnings and Shutdowns..................................................................................................133 Write Commands to Engine Controller.....................................................................................133 Iveco (J1939)...............................................................................................................134 Warnings and Shutdowns..................................................................................................134 Write Commands to Engine Controller.....................................................................................134 John Deere JDEC (1939)......................................................................................................135 Warnings and Shutdowns..................................................................................................135 Write Commands to Engine Controller.....................................................................................135 MTU J1939 Smart Connect.....................................................................................................136 Smart Connect...........................................................................................................136 Warnings and Shutdowns..................................................................................................136 Write Commands to Engine Controller.....................................................................................136 MTU ADEC (CANopen)..........................................................................................................137 Display Readings........................................................................................................137 Warning.................................................................................................................138 Shutdown................................................................................................................139 Write Commands to Engine Controller.....................................................................................139 MTU MDEC Module 302/303 (MTU)...............................................................................................140 Alarms..................................................................................................................140 Write Commands to Engine Controller.....................................................................................141 Scania EMS (J1939)..........................................................................................................141 Warning/Shutdown........................................................................................................141 Write Commands to Engine Controller.....................................................................................141 Scania EMS 2 S6 (J1939).....................................................................................................141 Scania EMS 2 S6 (J1939).................................................................................................141 Warnings and Shutdowns (DNL2 Alarms)....................................................................................141 Error Log...............................................................................................................142 Write Commands to Engine Controller.....................................................................................143 Control.................................................................................................................143 Volvo Penta EMS (J1939).....................................................................................................144 Warnings and Shutdowns..................................................................................................144 Write Commands to Engine Controller.....................................................................................144 Volvo Penta EMS 2 (J1939)...................................................................................................145 Warnings and Shutdowns..................................................................................................145 Write Commands to Engine Controller.....................................................................................145 Readable States - Preheat and Running...................................................................................145 Modbus Communication............................................................................................................146 Additional Information......................................................................................................146 Readings....................................................................................................................146 Analog Values...........................................................................................................146 Diagnostic Codes........................................................................................................149 Alarms..........................................................................................................................153 Caterpillar/Perkins.........................................................................................................153 Cummins.....................................................................................................................154 DDEC – Detroit Engines......................................................................................................155 EMR 2 – EMR 3 - Deutz Engines...............................................................................................156 Generic J1939...............................................................................................................157 Iveco.......................................................................................................................158 JDEC – John Deere Engines...............................................................................................159 Mtu Smart Connect...........................................................................................................160 MTU ADEC....................................................................................................................161 MTU MDEC Series - 2000/4000 - Module 302 & 303..............................................................................163 Scania......................................................................................................................164 Volvo Penta.................................................................................................................166 Appendix II —M-Logic............................................................................................................167 Introduction to M-Logic.....................................................................................................167 Configuration...................................................................................................................168 Starting the M-Logic........................................................................................................168 Read/Write and Save/Open................................................................................................169 Basic Functions.............................................................................................................170 Events A, B, and C......................................................................................................171 Operators...............................................................................................................172 Enable the Rule.........................................................................................................172 Output..................................................................................................................172 Definitions.................................................................................................................173 Examples....................................................................................................................174 Virtual Events..........................................................................................................174 Set/Reset Function......................................................................................................174 Power Up In a Specific Mode.............................................................................................175 Flip-Flop Function......................................................................................................175 List of Events and Commands.....................................................................................................176 Operators...................................................................................................................179 Outputs.....................................................................................................................179
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