Mustang Skid Steer Loader 2109(Cummins Engine) Service Manual (917229) – PDF DOWNLOAD

Mustang Skid Steer Loader 2109(Cummins Engine) Service Manual (917229) – PDF DOWNLOAD

DESCRIPTION:

Mustang Skid Steer Loader 2109(Cummins Engine) Service Manual (917229) – PDF DOWNLOAD

INTRODUCTION

• With correct maintenance and proper use, Mustang skid-steer loaders will give years of dependable service. This service manual is intended to be a guide in the assembly and disassembly, installation and removal, adjustment and testing, troubleshooting and replacement of components that together make up the Mustang 2109 (with Cummins engine) skid-steer loaders.
• In many of the procedures found within, the installation steps are the exact opposite of the removal steps and vice versa, and therefore, the opposite procedure is not written. Instead, a note to reverse the procedure will be stated. This reduces redundancy and excessive pages in the manual.
• In cases though, where the assembly and disassembly or removal and installation procedures differ and additional steps or safety concerns are paramount, the entire reverse procedure will be written out to include the new information. The Table of Contents and Index can be used to make the procedure you need to find an easier process.
• Also, there are black tabs extending off the pages highlighting the chapters for those who prefer to thumb through the manual. Many schematics, photographs, and line art drawings are used to help perform the necessary repairs, tests, or adjustments that the Mustang skid-steer loader needs to keep it in good running condition. If you have any additional questions, please contact your authorized Mustang dealer or call the Mustang Service Department for assistance.

TABLE OF CONTENTS:

Mustang Skid Steer Loader 2109(Cummins Engine) Service Manual (917229) – PDF DOWNLOAD

Specifications Page 1-1
Specifications 1-1
Tire Options 1-1
Buckets and Capacities 1-1
Dimensional Specifications 1-2
Safety Page 2-1
General Information 2-1
Signal Words 2-1
Additional Safety Reminders 2-1
Mandatory Safety Shutdown Procedure 2-2
Lift Arm Support Device 2-3
Lift Arm Support Device Engagement 2-3
Lift Arm Support Device Disengagement 2-4
Rollover Protective Structure (ROPS) – Raising 2-4
Rollover Protective Structure (ROPS) – Lowering 2-5
Relieving Hydraulic Pressure 2-6
Loader Raising Procedure 2-7
Loader Lowering Procedure 2-7
Lubrication Page 3-1
General Information 3-1
Hydraulic Oil Reservoir 3-2
Crankcase Oil 3-2
Chaincases 3-3
Grease Fitting Locations 3-3
Cooling System Drain Procedures 3-4
Mainframe Page 4-1
Introduction 4-1
Engine Access Covers – Removal and Installation 4-1
Rollover Protective Structure (ROPS) Removal and Installation 4-6
Seat Removal and Installation 4-8
Seat Slide Replacement 4-8
Air Duct Removal and Installation 4-9
Air Duct Louver Replacement 4-9
PRINTED IN USA i 917229/AP0606
2109 TABLE OF CONTENTS
Rollover Protective Structure (ROPS) Rear Window Removal and Installation 4-9
Restraint Bar Removal and Installation 4-10
All-Tach™, Power-A-Tach™ Attachment Bracket Removal and Installation 4-12
Lift Arm Removal and Installation 4-16
Rear Link Removal and Installation 4-21
Timing Link Removal and Installation 4-23
Links and Lift Arm Bushing Replacement 4-24
Control Console Removal and Installation 4-25
Floor Cover/Battery Cover Removal and Installation 4-27
Crossmember Removal and Installation 4-28
Fuel Sensor Removal and Installation 4-30
Rear Grille Removal and Installation 4-31
Rear Grille Bracket, Latch and Grille Removal and Installation 4-32
Rear Bumper Removal and Installation 4-33
Wheel Drives Page 5-1
Introduction 5-1
Drive Chain Adjustment 5-2
Axle Housing Assembly Removal and Installation 5-3
Drive Chain Removal and Installation 5-4
Axle and Wheel Bearing Disassembly and Assembly 5-6
Controls Page 6-1
Introduction 6-1
Control Handle Removal and Installation 6-6
Control Handle Position Adjustment 6-9
Drive Control Handle Tracking Adjustment 6-10
T-Bar Control Handle Assembly 6-11
Hand/Foot Control Handle Assembly 6-13
Dual Hand Control Handle Assembly 6-14
Joystick Control Handle Assembly 6-19
Pivot Tube Removal and Installation – T-Bar, Hand/Foot and Dual Hand 6-20
Neutral Centering Device Adjustment 6-22
Control Arm Assembly Removal and Installation 6-25
Lift/Tilt Control Removal and Installation 6-26
Lift/Tilt Control Adjustment 6-29
Auxiliary Hydraulics Cable Removal and Installation – T-Bar and Dual Hand 6-32
Auxiliary Hydraulics Cable Adjustment – T-Bar and Dual Hand 6-33
Auxiliary Hydraulics Cable Removal and Installation – Hand/Foot 6-34
917229/AP0606 ii PRINTED IN USA
TABLE OF CONTENTS 2109
All-Tach and Power-A-Tach are trademarks of the Gehl Company
Auxiliary Hydraulics Cable Adjustment – Hand/Foot 6-35
Throttle Cable Removal and Installation 6-39
Hand Throttle Removal and Installation 6-40
Foot Throttle Removal and Installation – T-Bar and Dual Hand 6-41
Hand Throttle Tension Adjustment 6-42
Hand Throttle Adjustment – Hand/Foot 6-43
Foot Throttle Adjustment – T-Bar and Dual Hand 6-44
HIGH Idle Adjustment 6-45
Hydrostatic System Page 7-1
Introduction 7-1
Troubleshooting Guide 7-5
Charge Pressure Test and Adjustment 7-9
Hydrostatic Pump Relief Valves 7-10
Hydrostatic Pump Removal and Installation 7-10
Hydrostatic Pump Drive Coupling Removal and Installation 7-12
Drive Motor Removal and Installation 7-13
Hydraulic System Page 8-1
Introduction 8-1
Troubleshooting Guide 8-1
Pressure Tests, System and Load-Sense Standby 8-11
Tilt Cylinder Test 8-14
Self-Leveling Valve Test 8-15
Lift Cylinder Test 8-16
Solenoid Valve Test – Safety Lock, Brake and Two-Speed 8-18
Hydraulic Oil Filter Element Replacement 8-19
Tilt Cylinder Removal and Installation 8-21
Lift Cylinder Removal and Installation 8-23
Lift and Tilt Cylinder Disassembly and Assembly 8-26
Load-Sense Axial Piston Pump Removal and Installation 8-28
Self-Leveling Valve Removal and Installation 8-30
Self-Leveling Valve Adjustment 8-32
Safety Lock Valves – Removal and Installation 8-33
Lift, Tilt and Safety Lock Valves – Disassembly and Assembly 8-35
Control Valve Removal and Installation 8-36
Control Valve Disassembly and Assembly 8-40
Load-Sense Shuttle Cleaning Procedure 8-41
Control Valve Spool Seal Replacement 8-42
Anti-Cavitation Relief Valve Removal and Installation 8-43
Spool Lock Solenoid Removal and Installation 8-44
PRINTED IN USA iii 917229/AP0606
2109 TABLE OF CONTENTS
Hydraulic Tank Removal and Installation 8-45
Hydraglide™ Accumulator Removal and Installation 8-46
Hydraulic System Schematic, T-Bar, Hand/Foot and Dual Hand Controls 8-48
Hydraulic System Schematic, Joystick Controls 8-49
Engine Page 9-1
Introduction 9-1
Troubleshooting Guide 9-1
Oil Filter Element Removal and Installation 9-6
Air Cleaner Assembly Removal and Installation 9-7
Air Filter Element Removal and Installation 9-8
Battery Removal and Installation 9-9
Starter Removal and Installation 9-11
Exhaust Assembly Removal and Installation 9-12
Fan Belt Replacement 9-13
Cooler Radiator Removal and Installation 9-14
Fan Shroud Removal and Installation 9-15
Fan Shroud Adjustment 9-16
Engine Removal and Installation 9-18
Fuel Tank Removal and Installation 9-21
Electrical System Page 10-1
Introduction 10-1
Description of Operation – Right and Left Instrument Panels 10-1
Troubleshooting Guide 10-4
Fuse and Relay Test and Operation 10-10
Seat Switch Removal and Installation 10-19
Restraint Bar Switch Removal and Installation 10-21
Battery Disconnect Switch – Remote Battery Terminal Removal and Installation 10-22
Front Work Light Bulb Replacement 10-24
Rear Work Light Bulb Replacement 10-24
Dome Light Bulb Replacement 10-25
Fuse Replacement 10-26
Electric ROPS Lift Assist Pump Removal and Installation 10-27
Electrical System Schematics 10-31

IMAGES PREVIEW OF THE MANUAL: