New Holland Ford Tractor 2600,3600,4100,4600,5600,6600,6700,7600,7700 Service Repair Manual (4023109

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New Holland Ford Tractor 2600,3600,4100,4600,5600,6600,6700,7600,7700 Service Repair Manual (40231090)

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New Holland Ford Tractor 2600,3600,4100,4600,5600,6600,6700,7600,7700 Service Repair Manual (40231090)
Size: 620 MB
Format: PDF
Language: English
Number of Pages: 1274 pages
Brand: New Holland
Type of document: Service Manual
Model: 2600, 3600, 4100, 4600, 5600, 5900, 6600, 6700, 7600,7700
Part No: 40231090

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New Holland Ford Tractor 2600,3600,4100,4600,5600,6600,6700,7600,7700 Service Repair Manual (40231090)

This Repair Manual provides information for the correct servicing and overhaul of the Ford 3 and 4-cylinder agricultural tractors and derivative models and is an essential publication for all service personnel carrying out repairs or maintenance. We would therefore recommend that this Manual is available for reference at all times.
The Manual is divided into thirteen PARTS each sub-divided in turn into Chapters. Each Chapter contains information on general operating principles, detailed inspection and overhaul and, where applicable, specifics on trouble shooting, special tools and specifications. Any reference in this Manual to tractors with cabs or platforms only applies to the Ford Tractor Safety Cabs and Ford Flat Deck Platforms. For Ford Tractors with non-Ford cabs or platforms the Less Cab overhaul procedures should be used. Any reference to right, left, rear, front, tOp or bottom is as viewed from the operator’s seat.
The material contained in this Manual was correct at the time of going to print but Ford policy is one of continuous improvement and the rig ht to change prices, specifications, equipment or design at anytime without notice is reserved. All data in this Manual is subject to production variations and the illustrations do not necessarily depict the tractors to standard build Specifications.

Service Manual, Volume 1...................................................................................................................... 1
PART ONE, ENGINE SYSTEMS.................................................................................................................. 9
Chapter 1, Diesel Engines............................................................................................................. 11
Chapter 2, Cooling System............................................................................................................. 53
Chapter 3, Gasoline Engines........................................................................................................... 61
Chapter 4, Trouble Shooting, Specifications and Special Tools......................................................................... 65
PART TWO, FUEL SYSTEMS.................................................................................................................... 85
Chapter 1, Fuel Systems - Gasoline.................................................................................................... 87
Chapter 2, Fuel Systems - Diesel...................................................................................................... 101
Chapter 3, Air Cleaners............................................................................................................... 117
Chapter 4, Injectors.................................................................................................................. 121
Chapter 5, Fuel Injection Pump - Distributor Type - Ford 2600, 3600, 4100, 4600, 5600 and 6600........................................ 129
Chapter 6, Fuel Injection Pump - In-Line Type......................................................................................... 153
Chapter 7, Turbocharger............................................................................................................... 179
Chapter 8, Trouble Shooting, Specifications, Test Plans and Special Tools............................................................. 189
PART THREE, ELECTRICAL SYSTEMS............................................................................................................ 215
Chapter 1, Wiring, Lights, Switches and Instrumentation............................................................................... 219
Chapter 2, Battery.................................................................................................................... 261
Chapter 3, Starting System............................................................................................................ 267
Chapter 4, Charging System - Alternator with Integral Regulator....................................................................... 291
Chapter 5, Charging System - Alternator with External Regulator....................................................................... 319
Chapter 6, Ignition System............................................................................................................ 343
Chapter 7, Trouble Shooting, Specifications, Special Tools and Wiring Diagrams........................................................ 371
Service Manual, Volume 2...................................................................................................................... 417
PART FOUR, CLUTCHES....................................................................................................................... 421
Chapter 1, Single Clutches............................................................................................................ 423
Chapter 2, Double Clutches............................................................................................................ 443
Chapter 3, Servicing Clutch Associated Parts.......................................................................................... 461
Chapter 4, Specifications and Special Tools........................................................................................... 467
PART FIVE, TRANSMISSION SYSTEMS........................................................................................................... 473
Chapter 1, Eight Speed Transmissions - Ford 2600, 3600, 4100 and 4600................................................................. 475
Chapter 2, Seven and Eight Speed Transmissions - Ford 5600, 6600, 6700, 7600 and 7700................................................. 509
Chapter 3, Dual Power Transmission.................................................................................................... 537
Chapter 4, Trouble Shooting, Specifications and Special Tools......................................................................... 557
PART SIX, POWER TAKE-OFF.................................................................................................................. 571
Chapter 1, Transmission P.T.O. and Live P.T.O. - Ford 2600, 3600, 4100 and 4600....................................................... 573
Chapter 2, Independent P.T.O. - Ford 4100 and 4600.................................................................................... 579
Chapter 3, Independent Power Take-Off - Ford 5600, 6600, 6700, 7600 and 7700.......................................................... 593
Chapter 4, Trouble Shooting, Specifications and Special Tools......................................................................... 613
PART SEVEN, REAR AXLE AND BRAKES.......................................................................................................... 619
Chapter 1, Rear Axle and Brakes - Ford 2600 and 3600.................................................................................. 621
Chapter 2, Rear Axle and Brakes - Ford 4100, 4600, 5600, 6600, 6700, 7600 and 7700.................................................... 655
Chapter 3, Specifications and Special Tools........................................................................................... 691
PART EIGHT, HYDRAULIC SYSTEMS............................................................................................................. 701
Chapter 1, Hydraulic System Circuits.................................................................................................. 705
Chapter 2, Hydraulic Power Lift....................................................................................................... 725
Chapter 3, Hydraulic Lift Cylinder Assemblies......................................................................................... 739
Chapter 4, Hydraulic Lift Cover Assemblies............................................................................................ 755
Chapter 5, Flow Control Valve Plate and Linkage....................................................................................... 771
Chapter 6, Oil Filter Support Assembly................................................................................................ 777
Chapter 7, Oil Cooler and Oil Cooler Valve Assembly................................................................................... 781
Chapter 8, Load Monitor............................................................................................................... 787
Chapter 9, Hydraulic Pumps............................................................................................................ 793
Chapter 10, Hydraulic Lift External Control Linkage................................................................................... 813
Chapter 11, Adjustments............................................................................................................... 821
Chapter 12, Trouble Shooting, Specifications and Special Tools - Ford 2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600 & 7700 Models.... 843
Service Manual, Volume 3...................................................................................................................... 863
PART NINE, STEERING SYSTEMS............................................................................................................... 867
Chapter 1, Steering Gear - Ford 2600, 3600 and 4100 Less Cab.......................................................................... 869
Chapter 2, Steering Gear - Ford 2600, 3600 and 4100 with Cab and Ford 4600, 5600, 6600 and 7600....................................... 877
Chapter 3, Power Assisted Steering Pump, Reservoir and Pipes - All Models............................................................. 883
Chapter 4, Power Assisted Steering - Ford 2600, 3600 and 4100 Less Cab................................................................ 891
Chapter 5, Power Assisted Steering (Integral Unit) - Ford 2600, 3600 and 4100 with Cab and Ford 4600, 5600, 6600 and 7600............. 905
Chapter 6, Hydrostatic Steering System - Ford 6700 and 7700........................................................................... 919
Chapter 7, Trouble Shooting, Specifications and Special Tools......................................................................... 939
PART TEN, FRONT AXLE...................................................................................................................... 949
Chapter 1, Ford 2600, 3600 and 4100................................................................................................... 953
Chapter 2, Ford 4600.................................................................................................................. 967
Chapter 3, Ford 5600, 6600 and 7600................................................................................................... 979
Chapter 4, Ford 6700 and 7700......................................................................................................... 991
Chapter 5, Specifications and Special Tools...........................................................................................1001
Chapter 6, Front Wheel Drive Transfer Box.............................................................................................1005
Chapter 7, Front Wheel Drive Axle Assembly............................................................................................1019
Chapter 8, Front Wheel Drive Specifications and Special Tools.........................................................................1043
Chapter 9, Front Wheel Drive Transfer Box - Ford 2600, 3600, 4100 and 4600............................................................1049
Chapter 10, Front Wheel Drive Axle Assembly - Ford 2600, 3600, 4100 and 4600..........................................................1067
Chapter 11, Front Wheel Drive Specifications and Special Tools - Ford 2600, 3600, 4100 and 4600.......................................1103
PART ELEVEN, FORD TRACTOR SAFETY CABS AND PLATFORMS.......................................................................................1109
Chapter 1, Ford Tractor Safety Cabs and Platforms - Description and Serviceability....................................................1111
Chapter 2, Ford Tractor Safety Cab and Platform - Removal and Replacement.............................................................1115
Chapter 3, Ford Tractor Safety Cabs - Overhaul........................................................................................1137
Chapter 4, Specifications and Special Tools...........................................................................................1147
PART TWELVE, SEPARATING THE TRACTOR.......................................................................................................1151
Chapter 1, Separating the Tractor - Ford 2600 and 3600................................................................................1153
Chapter 2, Separating the Tractor - Ford 4100, 4600, 5600, 6600, 6700, 7600 and 7700..................................................1163
Chapter 3, Specifications and Special Tools...........................................................................................1173
PART THIRTEEN, ACCESSORIES AND GENERAL....................................................................................................1179
Chapter 1, Air Conditioning Systems...................................................................................................1181
Chapter 2, Cab Heating System.........................................................................................................1235
Chapter 3, Remote Control Valves......................................................................................................1243
Chapter 4, Hydraulic Trailer Brake Valve..............................................................................................1263