ROSCO CHALLENGER 6 Broom Operations, Service & Parts Manual 1006551-01 PDF DOWNLOAD

ROSCO CHALLENGER 6 Broom Operations, Service & Parts Manual 1006551-01 PDF DOWNLOAD

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ROSCO CHALLENGER 6 Broom Operations, Service & Parts Manual 1006551-01 PDF DOWNLOAD 

Language : English
Pages : 208
Downloadable :Yes
File Type : PDF

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ROSCO CHALLENGER 6 Broom Operations, Service & Parts Manual 1006551-01 PDF DOWNLOAD

SAFETY

• This manual provides important information to familiarize you with safe operating and maintenance procedures.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this Broom and follow its instructions when operating the Rosco Model Challenger 6 Broom. Safety is everyone’s business and is our top concern.
• Knowing the guidelines covered in this section and in Section 1 will help ensure your safety, the safety of those around you and the broom’s proper operation. LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO THE SAFETY OF YOU AND YOUR COWORKERS.
• READ AND UNDERSTAND THOROUGHLY. HEED THE WARNING AND FOLLOW THE INSTRUCTIONS. Keep safety labels in good condition.
• If safety labels become missing or damaged, replacement safety labels are available from your LeeBoy Dealer.

GENERAL INFORMATION:

• The descriptions and specifications provided in this section are applicable to the Rosco Model Challenger 6 Broom. This section contains a description of how the major components operate.
• It also includes specifications for the major system components. Included in this section are broom weights, dimensions, performance, and major system specifications for the broom.

TABLE OF CONTENTS:

ROSCO CHALLENGER 6 Broom Operations, Service & Parts Manual 1006551-01 PDF DOWNLOAD 

ROSCO A LeeBoy Company
Model Challenger 6 Broom Manual No. 1006551-01

Disclaimer..............................................  2
© 2009 VT LeeBoy, Inc...................................  2
Safety Precautions...................................... 13
Limited Warranty Policy................................. 20
Record Of Ownership..................................... 21
Nameplates.............................................. 22
Specifications.......................................... 25
Broom Control Console................................... 34
Pre-Operation........................................... 42
Starting The Engine..................................... 42
Brush Operation......................................... 44
Dust Suppression System................................. 45
Transporting The Broom.................................. 45
General Information..................................... 24
Maintenance Schedule.................................... 58
General Information..................................... 48
Engine Maintenance...................................... 58
Electrical Maintenance.................................. 62
Broom System Maintenance................................ 66
Troubleshooting Charts.................................. 72
Illustrated Parts List.................................. 92
Alpahbetical Parts Index................................184
Table of Contents.......................................  4
Introduction............................................  9
Safety.................................................. 11
	Safety Precautions.................................. 13
	Location Of Safety Decals .......................... 16
General Information..................................... 19
	Limited Warranty Policy............................. 20
		Warranty ....................................... 20
		Limitations .................................... 20
		Items Not Covered .............................. 21
	Contact Information ................................ 21
	Record Of Ownership ................................ 21
		Other Limitations .............................. 21
	Nameplates ......................................... 22
		Broom Nameplates ............................... 22
		Engine Nameplate ............................... 22
Specifications.......................................... 23
	General Information ................................ 24
		Engine ......................................... 24
		Electrical System .............................. 24
		Hydraulic System ............................... 24
	Specifications ..................................... 25
Component Location...................................... 29
	Instrument Panel ................................... 30
	Steering Console ................................... 32
	Broom Control Console .............................. 34
	Heat & Air Conditioning Controls ................... 36
	Windshield Wiper, Defrost & Dome Light Controls .... 38
	Defroster Fan ...................................... 40
	Hydraulic Brush Lift Lock .......................... 40
Operation............................................... 41
	Pre-Operation ...................................... 42
		Pre-Operation Checklist ........................ 42
	Starting The Engine ................................ 42
		Preliminary .................................... 42
		Engine Start-Up & Operation .................... 42
		Stopping the Engine ............................ 43
		System Controls ................................ 43
	Brush Operation .................................... 44
		Brush Swing Switches ........................... 44
		Brush Lift/float Control Switch ................ 44
		Brush Down Pressure Control .................... 44
		Brush Forward/Reverse Control Switch ........... 44
		Brush Speed .................................... 44
	Sweeping Guidelines ................................ 45
	Dust Suppression System ............................ 45
	Transporting The Broom ............................. 45
		Broom Tie Downs ................................ 46
Maintenance............................................. 47
	General Information ................................ 48
	Routine Maintenance ................................ 48
		General Information ............................ 48
		Broom Lubrication .............................. 48
	Periodic Maintenance ............................... 49
		Periodic Maintenance Schedule .................. 49
	Torque Specifications .............................. 50
		General Information ............................ 50
		Inch Fasteners.................................. 51
		Hydraulic Fittings.............................. 52
		Full Torque Nut Coupling Installation........... 53
	Maintenance Schedule ............................... 58
		General Information ............................ 58
		Preparing The Broom For Maintenance ............ 58
		Checks And Adjustments ......................... 58
	Engine Maintenance ................................. 58
		Neutral Start System ........................... 58
		Cold Weather Starting .......................... 59
		Engine Belts ................................... 59
		Fuel and Fluids ................................ 59
		Air Intake System .............................. 60
		Radiator and Coolant ........................... 61
		Battery ........................................ 61
	Electrical Maintenance ............................. 62
		Lighting ....................................... 63
	Hydraulic System Maintenance ....................... 64
		Hydraulic Fluid ................................ 64
		Hydraulic Oil Requirements ..................... 64
		Hydraulic Reservoir ............................ 64
		Hydraulic System Checks ........................ 65
		Pumps And Motors ............................... 66
	Broom System Maintenance ........................... 66
		Brush Watering System .......................... 66
	Chassis & Running Gear Maintenance ................. 66
		Drive Shaft and Transfer Case .................. 66
		Tires and Wheels ............................... 66
		Axles and Brakes ............................... 67
	Storage ............................................ 68
		Preparing For Long Term Storage ................ 68
		Periodic Maintenance During Storage ............ 69
		Removing Broom From Storage .................... 69
	Decal Installation ................................. 69
Troubleshooting......................................... 71
	General Information ................................ 72
	Troubleshooting Charts ............................. 72
Schematics.............................................. 77
Illustrated Parts List (IPL)............................ 91
	Introduction ....................................... 92
		Frame .......................................... 94
		Drive Axle Assembly ............................ 96
		Drive Shaft Assembly ........................... 98
		Axle Assembly, Steering ........................100
		Brush Head Frame ...............................102
		Core Assembly ..................................104
		Shaft Assembly .................................106
		Hydraulic Assemblies ...........................108
		Motor Mount Assemblies .........................110
		Brush Head Labels ..............................112
		Lift Linkage ...................................114
		Water Spray Tank And Mounting ..................116
		Dust Suppression System ........................118
		Engine Subassembly, Kubota .....................120
		Engine Subassembly, Kubota (continued)..........122
		Exhaust Group...................................124
		Air Cleaner, Caterpillar .......................126
		Engine Subassembly, Caterpillar ................128
		Exhaust Group...................................130
		Air Cleaner, Caterpillar .......................132
		Engine Cover Assembly ..........................134
		Fuel Tank Assembly .............................136
		Radiator/cooler Assembly .......................138
		Air Conditioning/Heater Group ..................140
		Cab Air Conditioning/Heater Kit (1 Of 2) .......142
		Cab Air Conditioning/Heater Kit (2 Of 2) .......144
		Cab Frame, Glass And Door ......................146
		Cab Door Hold And Striker ......................148
		Windshield Wiper Panel .........................150
		Windshield Wiper Motor .........................152
		Entrance Door Assembly .........................154
		Standard Seat ..................................156
		Optional Spring Seat ...........................158
		Steering Wheel Assembly ........................160
		Control Handle And Throttle Linkage ............162
		Instrument Panel ...............................164
		Fuse Panel Sub-assembly ........................166
		Lights And Mirrors .............................168
		Park Brake .....................................170
		Hydraulic Brake ................................172
		Brush Hydraulics And Manifold ..................174
		Steering Orbitrol And Manifold .................176
		Hydrostatic Pump And Motor .....................178
		Hydraulic Filter And Cooler Hoses ..............180
		Hydraulic Tank .................................182
	Alphabetical Parts Index ...........................184