Starting from:
$45
ROSCO CSV Variable Width Chip Spreader Operations, Service & Parts Manual SN 120558 PDF DOWNLOAD
ROSCO CSV Variable Width Chip Spreader Operations, Service & Parts Manual SN 120558 PDF DOWNLOAD
FILE DETAILS:
ROSCO CSV Variable Width Chip Spreader Operations, Service & Parts Manual SN 120558 PDF DOWNLOAD
Language : English
Pages : 356
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ROSCO CSV Variable Width Chip Spreader Operations, Service & Parts Manual SN 120558 PDF DOWNLOAD
INTRODUCTION:
- READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times.
- Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage. This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance.
- Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
- Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or to order a replacement manual, contact your authorized LeeBoy dealer. This manual contains information that was available at the time of printing and is subject to change without notice.
Section 1 – Safety: Contains general and specific safety guidelines for product and safety label locations.Section 2 – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.Section 3 – Component Location: Contains overview of major component locations and functions.Section 4 – Operation: Contains instructions for safe operation and information for optional equipment.Section 5 – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)Section 6 – Schematics: Contains electrical and hydraulic schematics for product functionality.Section 7 – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components
TABLE OF CONTENTS:
ROSCO CSV Variable Width Chip Spreader Operations, Service & Parts Manual SN 120558 PDF DOWNLOAD
ROSCO A LeeBoy Company CSV Variable Width Chip Spreader
Manual No. 1014011-02
This manual applies to Serial Number 120558 and above
Safety.............................................................. 15 Safety Precautions.............................................. 18 Machine Precautions............................................. 21 Hot Material Precautions.................................... 21 Hydraulic Systems Precautions........................... 21 Refueling Precautions................................... 22 Battery Precautions..................................... 22 Starting and Stopping Precautions....................... 22 Parking Precautions..................................... 22 Operating Precautions................................... 22 Storage Precautions..................................... 23 Maintenance Precautions................................. 23 Safety Decals................................................... 24 Safety Decals Care.......................................... 25 Decal Installation (Sticker Type)....................... 25 Decal Installation (Top Protected) ..................... 25 Information and Specifications...................................... 27 Limited Warranty Policy......................................... 28 Contact Information............................................. 29 Specification Charts............................................ 30 Torque Specifications........................................... 33 Standard Inch Fasteners..................................... 33 Metric Fasteners........................................ 34 Hydraulic Fittings...................................... 34 Determining Proper Torque............................... 35 Component Location.................................................. 39 Components Overview............................................. 41 Engine...................................................... 41 Operator Platform....................................... 41 Electrical System....................................... 41 Receiving Hopper........................................ 42 Conveyors............................................... 42 Spread Hopper........................................... 43 Hydrostatic Drive....................................... 43 Machine Overview................................................ 44 Operator Station................................................ 45 Control Panel................................................... 46 Joystick Controls............................................... 48 Operation........................................................... 49 General Information............................................. 51 Receiving the Machine........................................... 51 Initial and Daily Inspection................................ 51 Start-Up Procedure.............................................. 52 Starting the Engine......................................... 52 Stopping the Engine..................................... 52 Driving the Machine............................................. 53 Travel Mode................................................. 53 Manual Mode............................................. 53 Auto Mode............................................... 53 Position Control Panel.................................. 54 Extend/Retract Operator Station......................... 54 Diesel Exhaust Fluid (DEF) After-Treatment System....... 54 DP710 Digital Display........................................... 55 Activate Control Console.................................... 55 Main Screen............................................. 56 Main Screen Warning Status Icons........................ 58 Transducer Screen (Option).............................. 59 Memory Screen........................................... 59 Settings Screen......................................... 60 Engine Screen........................................... 60 Engine Fault Screen..................................... 61 System Fault Screen..................................... 62 PSY Calibration Screen.................................. 62 Totals/Auto Resume Screen............................... 63 Preparing to Chip Spread........................................ 63 Aggregate Selection......................................... 64 Chip Seal Tips.......................................... 65 Chip Spreading Operation........................................ 66 Checking Application Rate................................... 66 Truck Hitch............................................. 67 Set Operation Mode...................................... 68 Set Spread Hopper Width................................. 68 Conveyors............................................... 69 Augers.................................................. 70 Spread Hopper Gate Selection............................ 70 Chip Seal Troubleshooting............................... 72 Chip Sealing............................................ 72 Transporting.................................................... 73 Optional Components ............................................ 73 Dual Operator Stations...................................... 73 Umbrella Option......................................... 73 All-Wheel Drive (AWD)................................... 73 Reverse Camera System................................... 74 Spread Hopper Vibrator.................................. 74 Maintenance................................................. 75 Maintenance Schedule............................................ 77 Maintenance Schedule............................................ 78 10-Hour or Daily Routine Maintenance........................ 78 50-Hour Routine Maintenance............................. 78 100-Hour or Monthly Routine Maintenance................. 78 250-Hour or Quarterly Routine Maintenance............... 79 500-Hour or Semi-Annual Routine Maintenance............. 79 1000-Hour or Annual Routine Maintenance................. 79 2000-Hour or Every Two Years Maintenance................ 79 3000-Hour or Every Three Years Maintenance.............. 79 Lubrication..................................................... 80 Planetary Hub............................................... 81 Change Drive Axle Oil................................... 82 Machine Adjustments............................................. 82 Receiving Hopper Lagging Skirts............................. 82 Conveyor Belts ......................................... 83 Conveyor Belt Wipers.................................... 84 Conveyor Chute Liners................................... 84 Auger and Spreadroll Chains............................. 84 Spreadroll Seals........................................ 85 Spreadroll Individual Gate Wear Plates.................. 86 Engine Maintenance.............................................. 86 Check Engine Oil............................................ 86 Change Engine Oil and Filter............................ 87 Engine Drive Belt....................................... 87 Air Filter ............................................. 88 Radiator Coolant........................................ 88 Replace Radiator Hoses ................................. 89 Diesel Exhaust Fluid (DEF) System....................... 89 DEF Tank Filter......................................... 90 DEF Dosing Unit Filter.................................. 90 Fuel System..................................................... 91 Fuel Filter................................................. 91 Fuel Water Separator.................................... 92 Electrical System............................................... 93 Battery Servicing........................................... 93 Alternator Servicing.................................... 94 Hydraulic System................................................ 94 Checking Hydraulic Oil Level ............................... 95 Changing Hydraulic Oil ................................. 95 Changing Hydraulic Oil Strainer......................... 96 Charge Filter........................................... 96 Pumps and Motors........................................ 96 Chassis and Miscellaneous....................................... 97 Tires....................................................... 97 Brakes.................................................. 98 Lighting................................................ 98 Replacement Procedures.......................................... 99 Replace Batteries........................................... 99 Conveyor Belt........................................... 99 Conveyor Head Pulley Bearings...........................100 Spreadroll Individual Gate Wear Plates..................100 Welding on Machine..............................................101 Storage.........................................................102 Periodic Maintenance in Storage.............................102 Removing from Storage...................................102 Troubleshooting Chart...........................................103 DP710 Diagnostic Trouble CodeS (DTC) Chart..................107 Schematics..........................................................113 Main Harness (1 of 5)...........................................115 Main Harness (2 of 5)...........................................117 Main Harness (3 of 5)...........................................119 Main Harness (4 of 5)...........................................121 Main Harness (5 of 5)...........................................123 Engine Harness (1 of 2).........................................125 Engine Harness (2 of 2).........................................127 Control Panel - Left (1 of 2)...................................129 Control Panel - Left (2 of 2)...................................131 Control Panel to Junction Box Harness (1 of 2)..................133 Control Panel to Junction Box Harness (2 of 2)..................135 Remote Console..................................................137 Remote Console to Junction Box Harness (1 of 2).................139 Remote Console to Junction Box Harness (2 of 2).................141 Junction Box....................................................143 Neutral Safety Harness, Tier 4F.................................145 Front Lights/Extension Cylinders Harness........................147 Relays/Grid Heaters Assembly, Tier 4F...........................149 Main Control Manifold Harness...................................151 Auxiliary Function Manifold Harness.............................153 Cooling Fan/Steering/Brake Manifold Harness.....................155 Hopper Gate Harness - Left (1 of 2).............................157 Hopper Gate Harness - Left (2 of 2).............................159 Hopper Gate Harness - Right (1 of 2)............................161 Hopper Gate Harness - Right (2 of 2)............................163 OPTION - Control Panel - Right (1 of 2).........................165 OPTION - Control Panel - Right (2 of 2).........................167 Hydraulic System (1 of 5).......................................169 Hydraulic System (2 of 5).......................................171 Hydraulic System (3 of 5).......................................173 Hydraulic System (4 of 5).......................................175 Hydraulic System (5 of 5).......................................177 Hydraulic Manifold - Main Control, SunSource (1 of 4)...........179 Hydraulic Manifold - Work 1, SunSource (2 of 4).................181 Hydraulic Manifold - Work 2, SunSource (3 of 4).................183 Hydraulic Manifold - Brake/Steer/Fan, SunSource (4 of 4)........185 Hydraulic Manifold - Main Control, Force America (1 of 4).......187 Hydraulic Manifold - Work 1, Force America (2 of 4).............189 Hydraulic Manifold - Work 2, Force America (3 of 4).............191 Hydraulic Manifold - Brake/Steer/Fan, Force America (4 of 4)....193 Illustrated Parts List..............................................195 Quick Reference Guide...........................................199 Axle - Front....................................................200 Axle - Rear.....................................................202 Engine Assembly - Radiator & Cooling System.....................204 Engine Assembly - Air Intake....................................206 Engine Assembly - Engine Mounts.................................208 Engine Assembly - Exhaust.......................................210 Engine Assembly - Engine Components.............................212 Hydraulic - Pumps...............................................214 Hydraulic - Manifold, Main Control - SunSource..................216 Hydraulic - Manifold, Work 1 - SunSource........................218 Hydraulic - Manifold, Work 2 - SunSource........................220 Hydraulic - Manifold, Brake/Steer/Fan - SunSource...............222 Hydraulic - Manifold, Main Control - Force America..............224 Hydraulic - Manifold, Work 1 - Force America....................226 Hydraulic - Manifold, Work 2 - Force America....................228 Hydraulic - Manifold, Brake/Steer/Fan - Force America...........230 Hydraulic - Cooling System......................................232 Hydraulic - External Connections................................234 Rear Hitch Assembly.............................................236 Rear Hopper Wing - Left.........................................238 Rear Hopper Wing - Right........................................240 Rear Hopper - Details...........................................242 Controls - Steering.............................................244 Controls - Console Station......................................246 Controls - Console Panel........................................248 Controls - Deck Extension (Left)................................250 Controls - Junction Box Assembly................................252 Controls - Remote Console......................................254 Main Deck - Details.............................................256 Tanks - Fuel....................................................258 Tanks - Hydraulic...............................................260 Panels and Covers - Left (1 of 4)...............................262 Panels and Covers - Left (2 of 4)...............................264 Panels and Covers - Left (3 of 4)...............................266 Panels and Covers - Left (4 of 4)...............................268 Panels and Covers - Right (1 of 3)..............................270 Panels and Covers - Right (2 of 3)..............................272 Panels and Covers - Right (3 of 3)..............................274 Panels and Covers - Center......................................276 Conveyors - Belts and Lagging...................................278 Conveyors - Drive Components....................................280 Conveyors - Support Rollers.....................................282 Conveyors - Rear Adjust (Left/Right)............................284 Conveyors - Chute Assembly (Front)..............................286 Conveyors - Chute Assembly (Rear)...............................288 Main Hopper - Screens and Covers................................290 Main Hopper - Frame Components..................................292 Main Hopper - Auger Components..................................294 Main Hopper - Drive Components (1 of 2).........................296 Main Hopper - Drive Components (2 of 2).........................298 Main Hopper - Hydraulic Components (1 of 2).....................300 Main Hopper - Hydraulic Components (2 of 2).....................302 Option - Dual Operator - Steering (1 of 4)......................304 Option - Dual Operator - Control Console (2 of 4)...............306 Option - Dual Operator - Console Panel (3 of 4).................308 Option - Dual Operator - Deck Extension (4 of 4)................310 Option - Main Hopper Vibrators, Tool Box, Umbrella..............312 Hydraulic Hose Schedule - SunSource Manifold Kit................314 Hydraulic Hose Schedule - Force America Manifold Kit............317 Hydraulic Hose Schedule - Secondary.............................320 Hydraulic Hose Schedule - Hopper kit............................321 Alphabetical Parts Index........................................324 Safety.............................................................. 15 Safety Precautions.............................................. 18 Machine Precautions............................................. 21 Hot Material Precautions.................................... 21 Hydraulic Systems Precautions............................... 21 Refueling Precautions....................................... 22 Battery Precautions......................................... 22 Starting and Stopping Precautions........................... 22 Parking Precautions......................................... 22 Operating Precautions....................................... 22 Storage Precautions......................................... 23 Maintenance Precautions..................................... 23 Safety Decals................................................... 24 Safety Decals Care.......................................... 25 Decal Installation (Sticker Type)........................... 25 Decal Installation (Top Protected) ......................... 25 Limited Warranty Policy............................................. 28 Contact Information............................................. 29 Specification Charts............................................ 30 Torque Specifications........................................... 33 Standard Inch Fasteners..................................... 33 Metric Fasteners............................................ 34 Hydraulic Fittings.......................................... 34 Determining Proper Torque................................... 35 Components Overview................................................. 41 Engine.......................................................... 41 Operator Platform........................................... 41 Electrical System........................................... 41 Receiving Hopper............................................ 42 Conveyors................................................... 42 Spread Hopper............................................... 43 Hydrostatic Drive........................................... 43 Machine Overview................................................ 44 Operator Station................................................ 45 Control Panel................................................... 46 Joystick Controls............................................... 48 General Information................................................. 51 Receiving the Machine........................................... 51 Initial and Daily Inspection................................ 51 Start-Up Procedure.............................................. 52 Starting the Engine......................................... 52 Stopping the Engine......................................... 52 Driving the Machine............................................. 53 Travel Mode................................................. 53 Manual Mode................................................. 53 Auto Mode................................................... 53 Position Control Panel...................................... 54 Extend/Retract Operator Station............................. 54 Diesel Exhaust Fluid (DEF) After-Treatment System........... 54 DP710 Digital Display........................................... 55 Activate Control Console.................................... 55 Main Screen................................................. 56 Main Screen Warning Status Icons............................ 58 Transducer Screen (Option).................................. 59 Memory Screen............................................... 59 Settings Screen............................................. 60 Engine Screen............................................... 60 Engine Fault Screen......................................... 61 System Fault Screen......................................... 62 PSY Calibration Screen...................................... 62 Totals/Auto Resume Screen................................... 63 Preparing to Chip Spread........................................ 63 Aggregate Selection......................................... 64 Chip Seal Tips.............................................. 65 Chip Spreading Operation........................................ 66 Determine Application Rate.................................. 66 Truck Hitch................................................. 67 Set Operation Mode.......................................... 68 Set Spread Hopper Width..................................... 68 Conveyors................................................... 69 Augers...................................................... 70 Spread Hopper Gate Selection................................ 70 Chip Seal Troubleshooting................................... 72 Chip Sealing................................................ 72 Transporting.................................................... 73 Optional Components ............................................ 73 Dual Operator Stations...................................... 73 Umbrella Option............................................. 73 All-Wheel Drive (AWD)....................................... 73 Reverse Camera System....................................... 74 Spread Hopper Vibrator...................................... 74 MAINTENANCE......................................................... 75 Maintenance Schedule............................................ 77 Maintenance Schedule............................................ 78 10-Hour or Daily Routine Maintenance........................ 78 50-Hour Routine Maintenance................................. 78 100-Hour or Monthly Routine Maintenance..................... 78 250-Hour or Quarterly Routine Maintenance................... 79 500-Hour or Semi-Annual Routine Maintenance................. 79 1000-Hour or Annual Routine Maintenance..................... 79 2000-Hour or Every Two Years Maintenance.................... 79 3000-Hour or Every Three Years Maintenance.................. 79 Lubrication..................................................... 80 Planetary Hub............................................... 81 Change Drive Axle Oil....................................... 82 Machine Adjustments............................................. 82 Receiving Hopper Lagging Skirts............................. 82 Conveyor Belts ............................................. 83 Conveyor Belt Wipers........................................ 84 Conveyor Chute Liners....................................... 84 Auger and Spreadroll Chains................................. 84 Spreadroll Seals............................................ 85 Spreadroll Individual Gate Wear Plates...................... 86 Engine Maintenance.............................................. 86 Check Engine Oil............................................ 86 Change Engine Oil and Filter................................ 87 Engine Drive Belt........................................... 87 Air Filter ................................................. 88 Radiator Coolant............................................ 88 Replace Radiator Hoses ..................................... 89 Diesel Exhaust Fluid (DEF) System........................... 89 DEF Tank Filter............................................. 90 DEF Dosing Unit Filter...................................... 90 Fuel System..................................................... 91 Fuel Filter................................................. 91 Fuel Water Separator........................................ 92 Electrical System............................................... 93 Battery Servicing........................................... 93 Alternator Servicing........................................ 94 Hydraulic System................................................ 94 Checking Hydraulic Oil Level ............................... 95 Changing Hydraulic Oil ..................................... 95 Changing Hydraulic Oil Strainer............................. 96 Charge Filter............................................... 96 Pumps and Motors............................................ 96 Chassis and Miscellaneous....................................... 97 Tires....................................................... 97 Brakes...................................................... 98 Lighting.................................................... 98 Replacement Procedures.......................................... 99 Replace Batteries........................................... 99 Conveyor Belt............................................... 99 Conveyor Head Pulley Bearings...............................100 Individual Gate Wear Plates.................................100 Welding on Machine..............................................101 Storage.........................................................102 Periodic Maintenance in Storage.............................102 Removing from Storage.......................................102 Troubleshooting Chart...........................................103 DP710 Diagnostic Trouble CodeS (DTC) Chart..................107 Main Harness (1 of 5)...............................................115 Main Harness (2 of 5)...........................................117 Main Harness (3 of 5)...........................................119 Main Harness (4 of 5)...........................................121 Main Harness (5 of 5)...........................................123 Engine Harness (1 of 2).........................................125 Engine Harness (2 of 2).........................................127 Control Panel - Left (1 of 2)...................................129 Control Panel - Left (2 of 2)...................................131 Control Panel to Junction Box Harness (1 of 2)..................133 Control Panel to Junction Box Harness (2 of 2)..................135 Remote Console..................................................137 Remote Console to Junction Box Harness (1 of 2).................139 Remote Console to Junction Box Harness (2 of 2).................141 Junction Box....................................................143 Neutral Safety Harness, Tier 4F.................................145 Front Lights/Extension Cylinders Harness........................147 Relays/Grid Heaters Assembly, Tier 4F...........................149 Main Control Manifold Harness...................................151 Auxiliary Function Manifold Harness.............................153 Cooling Fan/Steering/Brake Manifold Harness.....................155 Hopper Gate Harness - Left (1 of 2).............................157 Hopper Gate Harness - Left (2 of 2).............................159 Hopper Gate Harness - Right (1 of 2)............................161 Hopper Gate Harness - Right (2 of 2)............................163 OPTION - Control Panel - Right (1 of 2).........................165 OPTION - Control Panel - Right (2 of 2).........................167 Hydraulic System (1 of 5).......................................169 Hydraulic System (2 of 5).......................................171 Hydraulic System (3 of 5).......................................173 Hydraulic System (4 of 5).......................................175 Hydraulic System (5 of 5).......................................177 Hydraulic Manifold - Main Control, SunSource (1 of 4)...........179 Hydraulic Manifold - Work 1, SunSource (2 of 4).................181 Hydraulic Manifold - Work 2, SunSource (3 of 4).................183 Hydraulic Manifold - Brake/Steer/Fan, SunSource (4 of 4)........185 Hydraulic Manifold - Main Control, Force America (1 of 4).......187 Hydraulic Manifold - Work 1, Force America (2 of 4).............189 Hydraulic Manifold - Work 2, Force America (3 of 4).............191 Hydraulic Manifold - Brake/Steer/Fan, Force America (4 of 4)....193 Quick Reference Guide...............................................199 Axle - Front....................................................200 Axle - Rear.....................................................202 Engine Assembly - Radiator & Cooling System.....................204 Engine Assembly - Air Intake....................................206 Engine Assembly - Engine Mounts.................................208 Engine Assembly - Exhaust.......................................210 Engine Assembly - Engine Components.............................212 Hydraulic - Pumps...............................................214 Hydraulic - Manifold, Main Control - SS.........................216 Hydraulic - Manifold, Work 1 - SS...............................218 Hydraulic - Manifold, Work 2 - SS...............................220 Hydraulic - Manifold, Brake/Steer/Fan - SS......................222 Hydraulic - Manifold, Main Control - FA.........................224 Hydraulic - Manifold, Work 1 - FA...............................226 Hydraulic - Manifold, Work 2 - FA...............................228 Hydraulic - Manifold, Brake/Steer/Fan - FA......................230 Hydraulic - Cooling System......................................232 Hydraulic - External Connections................................234 Rear Hitch Assembly.............................................236 Rear Hopper Wing - Left.........................................238 Rear Hopper Wing - Right........................................240 Rear Hopper - Details...........................................242 Controls - Steering.............................................244 Controls - Console Station......................................246 Controls - Console Panel........................................248 Controls - Deck Extension (Left)................................250 Controls - Junction Box Assembly................................252 Controls - Remote Console......................................254 Main Deck - Details.............................................256 Tanks - Fuel....................................................258 Tanks - Hydraulic...............................................260 Panels and Covers - Left (1 of 4)...............................262 Panels and Covers - Left (2 of 4)...............................264 Panels and Covers - Left (3 of 4)...............................266 Panels and Covers - Left (4 of 4)...............................268 Panels and Covers - Right (1 of 3)..............................270 Panels and Covers - Right (2 of 3)..............................272 Panels and Covers - Right (3 of 3)..............................274 Panels and Covers - Center......................................276 Conveyors - Belts and Lagging...................................278 Conveyors - Drive Components....................................280 Conveyors - Support Rollers.....................................282 Conveyors - Rear Adjust (Left/Right)............................284 Conveyors - Chute Assembly (Front)..............................286 Conveyors - Chute Assembly (Rear)...............................288 Main Hopper - Screens and Covers................................290 Main Hopper - Frame Components..................................292 Main Hopper - Auger Components..................................294 Main Hopper - Drive Components (1 of 2).........................296 Main Hopper - Drive Components (2 of 2).........................298 Main Hopper - Hydraulic Components (1 of 2).....................300 Main Hopper - Hydraulic Components (2 of 2).....................302 Option - Dual Operator - Steering (1 of 4)......................304 Option - Dual Operator - Control Console (2 of 4)...............306 Option - Dual Operator - Console Panel (3 of 4).................308 Option - Dual Operator - Deck Extension (4 of 4)................310 Option - Main Hopper Vibrators, Tool Box, Umbrella..............312 Hydraulic Hose Schedule - SS Manifold Kit.......................314 Hydraulic Hose Schedule - FA Manifold Kit.......................317 Hydraulic Hose Schedule - Secondary.............................320 Hydraulic Hose Schedule - Hopper kit............................321 Alphabetical Parts Index........................................324
More products
