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ROSCO NV55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
ROSCO NV55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
FILE DETAILS:
ROSCO NV55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
Language : English
Pages : 266
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ROSCO NV55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
- This manual provides important information to familiarize you with safe operating and maintenance procedures.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the Rosco NV55 Broom and follow its instructions when operating the machine.
- Safety is everyone’s business and our top concern. Knowing the guidelines covered in this section will help ensure your safety, the safety of those around you, as well as proper broom operation.
- Keep safety decals in good condition. If safety decals become missing or damaged, replace them immediately. Replacement safety decals are available from your authorized Rosco/LeeBoy dealer. You can find more information about occupational health and safety in the industry on the internet
TABLE OF CONTENTS:
ROSCO NV55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
ROSCO A LeeBoy Company NV55 BROOM
Manual No. 1021883-01
This manual applies to Serial Number 247480 and above.
tHUMB iNDEX................................................... 3 Safety.................................................... 13 Safety Precautions........................................ 16 Machine Precautions....................................... 19 Hot Material Precautions.............................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals............................................. 23 Safety Decal Locations................................ 23 Safety Decals Care.................................... 25 Information and Specifications.................... 27 Two Year Limited Warranty................................. 28 Contact Information....................................... 29 Specification Charts...................................... 30 Torque Specifications..................................... 33 Standard Inch Fasteners............................... 33 Metric Fasteners...................................... 34 Hydraulic Fittings.................................... 34 Determining Proper Torque............................. 35 Components........................................ 39 Components Overview....................................... 41 Operator Controls..................................... 41 Engine ............................................... 41 Electrical System .................................... 42 Hydrostatic Drive System ............................. 42 Brush Control and Quick-Change Core System............ 42 Machine Overview.......................................... 43 Controls.................................................. 44 Heat and Air Conditioning (Option)........................ 46 Operation............................................. 47 General Information....................................... 49 Receiving the Machine................................. 49 Initial and Daily Inspection.......................... 49 Start-Up Procedure........................................ 50 Stopping the Engine................................... 51 Emergency Stop Button................................. 51 Driving the Broom......................................... 51 Adjust Seat........................................... 52 Adjust Steering Console............................... 53 Joystick Transmission Selector........................ 53 Speed Selector Switch................................. 53 Stopping and Braking.................................. 54 Cab Door Release...................................... 54 PV380 PowerView™ Display.................................. 54 Keypad Functions...................................... 55 Gauge Screens......................................... 56 User Settings Screen.................................. 57 Service Reminders Screen.............................. 58 Faults Screen......................................... 59 PV380 Diagnostic Codes................................ 59 Starting to Sweep......................................... 61 Joystick Controls..................................... 61 Brush Lift/Float ..................................... 61 Brush Swing........................................... 62 Side Shift Brush Swing (Option)....................... 62 Brush Speed and Down Pressure......................... 62 Brush Rotation Lever.................................. 62 Sweeping Guidelines....................................... 63 Quick-Change Brush Core................................... 63 Self-Load Brush (Option).............................. 64 Transporting the Broom.................................... 65 Options................................................... 66 Dust Suppression System............................... 66 Side Shift ........................................... 66 Brushes............................................... 66 Reverse Brush Rotation................................ 66 Self Load Brush....................................... 66 Cold Weather Package.................................. 66 Cab Radio/CD/Bluetooth................................ 66 Front Windshield Washer and Rear Wiper/Washer......... 67 Cab AC/Heat........................................... 67 Spare Tire and Mount.................................. 67 Rearview Camera System................................ 67 Magnetic Cup Holder................................... 67 Cab Air Quality Kit................................... 68 Maintenance....................................... 69 Maintenance Schedule...................................... 71 Routine Maintenance....................................... 72 Preparing Machine for Maintenance..................... 72 Every 10 Hours or Daily Routine Maintenance .......... 72 Every 50 Hours or Weekly Routine Maintenance.......... 72 Every 100 Hour or Monthly Maintenance................. 72 Every 250 Hours or Quarterly Routine Maintenance...... 72 Every 500 Hours or Semi-Annual Routine Maintenance.... 73 Every 1000 Hours or Annual Routine Maintenance........ 73 Lubrication............................................... 73 Lubrication Points.................................... 74 Daily Lubrication..................................... 75 Daily Lubrication..................................... 76 Weekly Lubrication.................................... 76 Biannual and Annual Lubrication....................... 77 Drive Axle............................................ 77 Engine Maintenance........................................ 78 Check Engine Oil...................................... 78 Change Engine Oil and Filter.......................... 78 Air Filter............................................ 79 Cooling System............................................ 80 Replace Radiator Hoses ............................... 80 Fuel System............................................... 81 Fuel Tank............................................. 81 Fuel Filter........................................... 81 Fuel Water Separator.................................. 82 Electrical System......................................... 82 Battery Servicing..................................... 82 Check Battery Electrolyte Level ...................... 83 Replace Battery....................................... 84 Alternator............................................ 85 Cold Weather Starting................................. 85 Lighting.............................................. 85 Fuse Box Panel ....................................... 86 Dielectric Grease..................................... 86 Hydraulic System.......................................... 87 Check Hydraulic Oil Level ............................ 88 Change Hydraulic Oil and Filter....................... 88 Change Hydraulic Oil Strainer......................... 90 Hydraulic Pump and Motor.............................. 90 Hydraulic Test Port................................... 90 Priority Relief Valve................................. 91 Brush Drive Relief Valve.............................. 92 Chassis Maintenance....................................... 93 Tires and Wheels...................................... 93 Change Tires.......................................... 94 Repack Wheel Bearings................................. 95 Brakes.................................................... 96 Park Brake Adjustment................................. 97 Dust Suppression System................................... 97 Spray Bar and Nozzles................................. 97 Water System Strainer................................. 98 Winterizing for Storage................................... 98 Removing from Storage................................. 99 Welding on Machine........................................100 Troubleshooting...........................................101 Hydraulic Motor Installation Start-Up Procedure.......101 Troubleshooting Chart.................................102 Schematics........................................105 Wiring Schematic (1 of 4).................................107 Wiring Schematic (2 of 4).................................109 Wiring Schematic (3 of 4).................................111 Wiring Schematic (4 of 4).................................113 Main Harness (1 of 2).....................................115 Main Harness (2 of 2).....................................117 Oil Cooler Schematic/Harness..............................119 Cab Harness (1 of 2)......................................121 Cab Harness (2 of 2)......................................123 Control Panel (1 of 3)....................................125 Control Panel (2 of 3)....................................127 Control Panel (3 of 3)....................................129 Joystick, FNR, 4-Button...................................131 Option - Air Filtration System Harness....................133 Option - Windshield Wiper Pumps Harness...................135 Hydraulic System - Standard...............................137 Hydraulic System - Side Shift Option......................139 Illustrated Parts List................................141 Quick Reference ..........................................143 Axle - Assemblies.........................................144 Axle - Drive (Housing)....................................146 Axle - Drive (Components).................................148 Axle - Drive (Hub)........................................150 Axle - Hydraulic Drive Motor..............................152 Axle - Steering...........................................154 Axle - Steering (Cont.)...................................156 Brush - Assembly..........................................158 Brush - Drive.............................................160 Brush - Pivot - Standard..................................162 Brush - Option - Pivot, Side Shift........................164 Brush - Option - Water Spray Assembly (1 of 2)............166 Brush - Option - Water Spray Assembly (2 of 2)............168 Cab - Details (1 of 2)....................................170 Cab - Details (2 of 2)....................................172 Cab - Windows.............................................174 Cab - Door................................................176 Cab - Steering............................................178 Cab - Hydraulic Brakes....................................180 Cab - Spring Seat.........................................182 Cab - Controls............................................184 Cab - Controls (Cont.)....................................186 Cab - Fuse Panel..........................................188 Tanks - Fuel..............................................190 Tanks - Hydraulic.........................................192 Engine - Cover Assembly...................................194 Engine - Radiator.........................................196 Engine - Intake/Exhaust...................................198 Engine - Components.......................................200 Engine - Hydraulic Pumps..................................202 Hydraulics - Brush (1 of 2)...............................204 Hydraulics - Brush (2 of 2)...............................206 Hydraulics - Option - Side Shift..........................208 Hydraulics - Oil Cooler...................................210 Hydraulics - Pumps........................................212 Hydraulics - Solenoid Valves..............................214 Option - FNR Brush Rotation...............................216 Option - Air Conditioning/Heater (1 of 2).................218 Option - Air Conditioning/Heater (2 of 2).................220 Option - Cab Air Filtration System........................222 Option - Front Wiper Washer...............................224 Option - Rear Wiper & Washer..............................226 Option - Back-Up Camera System............................228 Option - Stereo System....................................230 Option - Spare Tire Mount.................................232 Hydraulic Hose Schedule ..................................234 Decal Schedule ...........................................236 Alphabetical Parts Index..................................238 Safety........................................................ 13 Safety Precautions........................................ 16 Machine Precautions....................................... 19 Hot Material Precautions.............................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals............................................. 23 Safety Decal Locations................................ 23 Safety Decals Care.................................... 25 Information and Specifications................................ 27 Limited Warranty Policy................................... 28 Contact Information....................................... 29 Specification Charts...................................... 30 Torque Specifications..................................... 33 Standard Inch Fasteners............................... 33 Metric Fasteners...................................... 34 Hydraulic Fittings.................................... 34 Determining Proper Torque............................. 35 Components.................................................... 39 Components Overview....................................... 41 Operator Controls..................................... 41 Engine ............................................... 41 Electrical System .................................... 42 Hydrostatic Drive System ............................. 42 Brush Control and Quick-Change Core System............ 42 Machine Overview.......................................... 43 SweepPro II Controls...................................... 44 Upper Control Panel....................................... 45 Heat and Air Conditioning (Option)........................ 45 Operation..................................................... 47 General Information....................................... 49 Receiving the Machine................................. 49 Initial and Daily Inspection.......................... 49 Start-Up Procedure........................................ 50 Stopping the Engine................................... 51 Emergency Stop Button................................. 51 Driving the Broom......................................... 51 Adjust Seat........................................... 52 Adjust Steering Console............................... 53 Joystick Transmission Selector........................ 53 Speed Selector Switch................................. 53 Stopping and Braking.................................. 54 Cab Door Release...................................... 54 PV380 PowerView™ Display.................................. 54 Keypad Functions...................................... 55 Gauge Screens......................................... 56 User Settings Screen.................................. 57 Service Reminders Screen.............................. 58 Faults Screen......................................... 59 PV380 Diagnostic Codes................................ 59 Starting to Sweep......................................... 61 Joystick Controls..................................... 61 Brush Lift/Float ..................................... 61 Brush Swing........................................... 62 Side Shift Brush Swing (Option)....................... 62 Brush Speed and Down Pressure......................... 62 Brush Rotation Lever.................................. 62 Sweeping Guidelines....................................... 63 Quick-Change Brush Core................................... 63 Self-Load Brush (Option).............................. 64 Transporting the Broom.................................... 65 Options................................................... 66 Dust Suppression System............................... 66 Side Shift ........................................... 66 Brushes............................................... 66 Reverse Brush Rotation................................ 66 Self Load Brush....................................... 66 Cold Weather Package.................................. 66 Cab Radio/CD/Bluetooth................................ 66 Front Windshield Washer and Rear Wiper/Washer......... 67 Cab AC/Heat........................................... 67 Spare Tire and Mount.................................. 67 Rearview Camera System................................ 67 Magnetic Cup Holder................................... 67 Cab Air Quality Kit................................... 68 Maintenance................................................... 69 Maintenance Schedule...................................... 71 Routine Maintenance....................................... 72 Preparing Machine for Maintenance..................... 72 Every 10 Hours or Daily Routine Maintenance .......... 72 Every 50 Hours or Weekly Routine Maintenance.......... 72 Every 100 Hour or Monthly Maintenance................. 72 Every 250 Hours or Quarterly Routine Maintenance...... 72 Every 500 Hours or Semi-Annual Routine Maintenance.... 73 Every 1000 Hours or Annual Routine Maintenance........ 73 Lubrication............................................... 73 Lubrication Points.................................... 74 Daily Lubrication..................................... 75 Daily Lubrication..................................... 76 Weekly Lubrication.................................... 76 Biannual and Annual Lubrication....................... 77 Drive Axle............................................ 77 Engine Maintenance........................................ 78 Check Engine Oil...................................... 78 Change Engine Oil and Filter.......................... 78 Air Filter............................................ 79 Cooling System............................................ 80 Replace Radiator Hoses ............................... 80 Fuel System............................................... 81 Fuel Tank............................................. 81 Fuel Filter........................................... 81 Fuel Water Separator.................................. 82 Electrical System......................................... 82 Battery Servicing..................................... 82 Check Battery Electrolyte Level ...................... 83 Replace Battery....................................... 84 Alternator............................................ 85 Cold Weather Starting................................. 85 Lighting.............................................. 85 Fuse Box Panel ....................................... 86 Dielectric Grease..................................... 86 Hydraulic System.......................................... 87 Check Hydraulic Oil Level ............................ 88 Change Hydraulic Oil and Filter....................... 88 Change Hydraulic Oil Strainer......................... 90 Hydraulic Pump and Motor.............................. 90 Hydraulic Test Port................................... 90 Priority Relief Valve................................. 91 Brush Drive Relief Valve.............................. 92 Chassis Maintenance....................................... 93 Tires and Wheels...................................... 93 Change Tires.......................................... 94 Repack Wheel Bearings................................. 95 Brakes.................................................... 96 Park Brake Adjustment................................. 97 Dust Suppression System................................... 97 Spray Bar and Nozzles................................. 97 Water System Strainer................................. 98 Winterizing for Storage................................... 98 Removing from Storage................................. 99 Welding on Machine........................................100 Troubleshooting...........................................101 Hydraulic Motor Installation Start-Up Procedure.......101 Troubleshooting Chart.................................102 Wiring Schematic (1 of 4).....................................107 Wiring Schematic (2 of 4).................................109 Wiring Schematic (3 of 4).................................111 Wiring Schematic (4 of 4).................................113 Main Harness (1 of 2).....................................115 Main Harness (2 of 2).....................................117 Oil Cooler Schematic/Harness..............................119 Cab Harness (1 of 2)......................................121 Cab Harness (2 of 2)......................................123 Control Panel (1 of 3)....................................125 Control Panel (2 of 3)....................................127 Control Panel (3 of 3)....................................129 Joystick, FNR, 4-Button...................................131 Option - Air Filtration System Harness....................133 Option - Windshield Wiper Pumps Harness...................135 Hydraulic System - Standard...............................137 Hydraulic System - Side Shift Option......................139 Illustrated Parts List........................................141 Quick Reference ..........................................143 Axle - Assemblies.........................................144 Axle - Drive (Housing)....................................146 Axle - Drive (Components).................................148 Axle - Drive (Hub)........................................150 Axle - Hydraulic Drive Motor..............................152 Axle - Steering...........................................154 Axle - Steering (Cont.)...................................156 Brush - Assembly..........................................158 Brush - Drive.............................................160 Brush - Pivot - Standard..................................162 Brush - Option - Pivot, Side Shift........................164 Brush - Option - Water Spray Assembly (1 of 2)............166 Brush - Option - Water Spray Assembly (2 of 2)............168 Cab - Details (1 of 2)....................................170 Cab - Details (2 of 2)....................................172 Cab - Windows.............................................174 Cab - Door................................................176 Cab - Steering............................................178 Cab - Hydraulic Brakes....................................180 Cab - Spring Seat.........................................182 Cab - Controls............................................184 Cab - Controls (Cont.)....................................186 Cab - Fuse Panel..........................................188 Tanks - Fuel..............................................190 Tanks - Hydraulic.........................................192 Engine - Cover Assembly...................................194 Engine - Radiator.........................................196 Engine - Intake/Exhaust...................................198 Engine - Components.......................................200 Engine - Hydraulic Pumps..................................202 Hydraulics - Brush (1 of 2)...............................204 Hydraulics - Brush (2 of 2)...............................206 Hydraulics - Option - Side Shift..........................208 Hydraulics - Oil Cooler...................................210 Hydraulics - Pumps........................................212 Hydraulics - Solenoid Valves..............................214 Option - FNR Brush Rotation...............................216 Option - Air Conditioning/Heater (1 of 2).................218 Option - Air Conditioning/Heater (2 of 2).................220 Option - Cab Air Filtration System........................222 Option - Front Wiper Washer...............................224 Option - Rear Wiper & Washer..............................226 Option - Back-Up Camera System............................228 Option - Stereo System....................................230 Option - Spare Tire Mount.................................232 Hydraulic Hose Schedule ..................................234 Decal Schedule ...........................................236 Alphabetical Parts Index..................................238
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