Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual – PDF

Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual – PDF DOWNLOAD

The Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual is a comprehensive guide in PDF format for maintenance, troubleshooting, and repair of these specific models, aiding users in ensuring optimal performance and longevity of their equipment.

FILE DETAILS:

Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual – PDF DOWNLOAD

Language : English
Pages : 246
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual – PDF DOWNLOAD

• This manual provides important information to familiarize you with safe operating and maintenance procedures for your SAKAI roller. Even though you may be familiar with similar equipment you must read and understand this manual before operating or servicing this unit.
• Safety is everyone’s business and it is one of your primary concerns. Knowing the guidelines presented in this manual will help provide for your safety, for the safety of those around you and for the proper operation and maintenance of the machine. Improper operation is dangerous and can result in injury or death.
• Sakai Heavy Industries cannot foresee all possible circumstances or varying conditions to which the operator, serviceman or machine may be exposed to that might lead to a potential hazard. Therefore, the warnings and cautions listed in this manual and those placed on the machine are not intended to be all inclusive and liability for personal injury or damage to equipment or property cannot be assumed.
• All information, specifications and illustrations in this publication are based on the product information available at the time that the publication was written. The contents may change without prior notice due to modifi cations of the model.

TABLE OF CONTENTS:

Sakai Asphalt Roller SW300-1 SW/TW320-1 TW/TW330-1 Service Manual – PDF DOWNLOAD

1. SAFETY
1. GENERAL SAFETY
1-1. Understanding the Safety Symbols and Words 1-001
1-2. General 1-001
1-3. Qualifi cations of Operators and Maintenance Personnel 1-002
1-4. Safety Practices and Policies 1-002
1-5. Pre Start Inspection 1-003
1-6. Safety Instructions 1-003
1-7. Starting 1-004
1-8. Operating 1-004
1-9. Stopping 1-004
1-10. Maintenance 1-005
1-11. Transporting the Machine 1-007
2. SPECIFICATIONS
1. SPECIFICATION DATA
1-1. SW300-1 2-001
1-2. SW320-1 2-003
1-3. SW330-1 2-005
1-4. TW320-1 2-007
1-5. TW330-1 2-009
2. TABLE OF STANDARD VALUES
2-1. Engine 2-011
2-2. Propulsion 2-011
2-3. Hydraulic System 2-012
2-4. Steering 2-012
2-5. Brakes 2-013
2-6. Capacities 2-013
3. FUEL AND LUBRICANTS SPECIFICATION
3-1. Rating 2-014
3-2. Recommended Lubricants 2-014
4. TIGHTENING TORQUE CHART 2-015
3. ENGINE AND CONTROLS
1. ENGINE
1-1. Engine Mount 3-001
1-2. Engine Exterior 3-002
2. CONTROL SYSTEM
2-1. Throttle Control 3-003
2-2. Forward-reverse Control 3-004
3. PUMP MOUNT
3-1. Pump Mount 3-005
3-1-1. Installation of pump 3-006
4. HYDRAULIC SYSTEMS
1. SYSTEM CIRCUIT DIAGRAM
1-1. Graphic Symbols for Hydraulic Circuits 4-001
1-2. Hydraulic Circuit Diagram 4-003
1-2-1. Hydraulic circuit diagram (SW types) 4-003
1-2-2. Hydraulic circuit diagram (TW types) 4-004
2. PROPULSION HYDRAULIC SYSTEM
2-1. Propulsion Hydraulic Piping 4-005
2-1-1. Propulsion hydraulic piping (1) (SW types: main) 4-005
2-1-2. Propulsion hydraulic piping (1) (TW types: main) 4-006
2-1-3. Propulsion hydraulic piping (2) (SW/TW types: front) 4-007
2-1-4. Propulsion hydraulic piping (3) (SW types: rear) 4-008
2-1-5. Propulsion hydraulic piping (3) (TW types: rear) 4-009
2-2. Hydraulic Component Specifi cations 4-010
2-2-1. Propulsion pump 4-010
2-2-2. Propulsion hydraulic motor (SW types: front and rear, TW types: front) 4-012
2-2-3. Propulsion hydraulic motor (TW types: rear) 4-013
2-2-4. Differential lock valve (TW types) 4-014
3. VIBRATOR HYDRAULIC SYSTEM
3-1. Vibrator Hydraulic Piping 4-015
3-1-1. Vibrator hydraulic piping (1) (SW types: main) 4-015
3-1-2. Vibrator hydraulic piping (1) (TW types: main) 4-016
3-1-3. Vibrator hydraulic piping (2) (SW/TW types: front) 4-017
3-1-4. Vibrator hydraulic piping (3) (SW types: rear) 4-018
3-2. Hydraulic Component Specifi cations 4-019
3-2-1. Vibrator pump 4-019
3-2-2. Vibrator hydraulic motor 4-020
3-2-3. Vibrator solenoid valve 4-021
4. STEERING SYSTEM
4-1. Steering Hydraulic Piping 4-022
4-2. Steering Wheel 4-023
4-3. Hydraulic Component Specifi cations 4-024
4-3-1. Steering charge pump 4-024
4-3-2. Orbitrol 4-025
4-4. Frame (Center Pin) 4-026
5. ELECTRICAL SYSTEM
1. SYSTEM CIRCUIT DIAGRAM
1-1. Electrical Circuit Diagram (SW types) 5-001
1-2. Electrical Circuit Diagram (TW types) 5-002
2. ELECTRICAL COMPONENTS
2-1. Electrical Component Layout 5-003
3. ELECTRICAL COMPONENT SPECIFICATIONS
3-1. Fuse Box 5-004
3-2. Combination Meter 5-005
6. VIBRATORY DRUM ・ REAR WHEEL
1. PRECAUTIONS FOR DISASSEMBLY AND REASSEMBLY 6-001
2. VIBRATORY DRUM
2-1. Removal and Installation of Vibratory Drum 6-003
2-1-1. Removal of front vibratory drum 6-004
2-1-2. Removal of rear vibratory drum 6-006
2-1-3. Removal of plate 6-008
2-1-4. Installation of vibratory drum 6-009
3. VIBRATORY DRUM ASSY
3-1. Vibratory Drum ASSY 6-010
3-2. Disassembly and Reassembly of Vibratory Drum 6-011
3-2-1. Disassembly of vibratory drum 6-011
3-2-2. Reassembly of vibratory drum 6-021
4. REAR AXLE
4-1. Rear Axle ASSY (TW Types) 6-039
4-2. Removal and Installation of Rear Axle (TW Types) 6-040
4-2-1. Removal of rear axle 6-041
4-2-2. Installation of rear axle 6-044
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SW300-1 ○0
7. BRAKE
1. BRAKE PEDAL 7-001
2. BRAKE SYSTEM 7-002
2-1. SW types 7-002
2-2. TW types 7-003
8. SPRAY SYSTEMS
1. WATER SPRAY SYSTEM 8-001
1-1. Water Spray Piping (SW types) 8-001
1-2. Water Spray Piping (TW types) 8-002
2. LIQUID SPRAY SYSTEM (TW TYPES) 8-003
9. INSPECTION AND ADJUSTMENT
1. INSPECTION AND ADJUSTMENT
1-1. Safety Precautions for Inspection and Adjustment 9-001
1-2. Preparation for Inspection and Adjustment 9-001
1-3. Precautions for Inspection and Adjustment 9-001
1-4. Warm-up 9-001
1-5. Inspection and Adjustment of Engine Related Items 9-001
2. MEASUREMENT AND INSPECTION OF PROPULSION CIRCUIT PRESSURE
2-1. Measurement 9-002
2-2. Inspection 9-003
3. MEASUREMENT AND ADJUSTMENT OF PROPULSION CHARGE CIRCUIT
PRESSURE
3-1. Measurement 9-004
3-2. Adjustment 9-005
4. MEASUREMENT OF PARKING BRAKE RELEASE PRESSURE
4-1. Measurement 9-006
4-1-1. SW types: front and rear, TW types: front 9-006
4-1-2. TW types: rear 9-007
5. MEASUREMENT OF VIBRATOR CIRCUIT PRESSURE
5-1. Measurement (SW types: front and rear, TW types: front) 9-008
6. MEASUREMENT AND INSPECTION OF STEERING CIRCUIT PRESSURE
6-1. Measurement 9-009
6-2. Inspection 9-010
7. MEASUREMENT OF HYDRAULIC PUMP CASE PRESSURE
7-1. Measurement of Propulsion Pump Case Pressure 9-011
8. MEASUREMENT OF PROPULSION MOTOR CASE PRESSURE
8-1. Measurement 9-012
8-1-1. SW types: front and rear, TW types: front 9-012
8-1-2. TW types: rear 9-013
9. ADJUSTMENT OF THROTTLE LEVER LINKAGE
9-1. Adjustment 9-014
10. ADJUSTMENT OF F-R LEVER LINKAGE
10-1. Adjustment 9-015
10. TROUBLESHOOTING
1. TROUBLESHOOTING
1-1. Safety Precautions for Troubleshooting 10-001
1-2. Important Information for Troubleshooting 10-001
1-3. Before Starting 10-002
1-4. Wire Color Code and Number 10-002
2. ELECTRICAL SYSTEM TROUBLESHOOTING
2-1. When Performing Electrical System Fault Diagnosis 10-003
2-1-1. Precautions to take during electrical circuit fault diagnosis 10-003
2-1-2. Inspection procedures using a tester 10-004
2-1-3. Inspection of electrical system 10-009
2-2. Engine 10-012
2-2-1. Engine will not start (Starter motor does not run) 1/2 10-012
2-2-1. Engine will not start (Starter motor does not run) 2/2 10-014
2-2-2. Engine will not start (But starter motor runs) 10-016
2-2-3. Engine does not stop running 10-016
2-2-4. No charging 10-018
2-2-5. Glow plug is not heated (Engine starting performance is bad in
cold weather) 10-018
2-2-6. Starter motor runs even when F-R lever is not at “N” 10-018
2-3. Propulsion 10-020
2-3-1. Machine moves neither forward nor backward 10-020
2-3-2. Brake cannot be released 10-022
2-3-3. Brake does not work 10-024
2-4. Vibration 10-026
2-4-1. No vibration occurs 10-026
2-4-2. Vibration mode cannot be switched (F-R lever vibration switch does
2-5. Spray System 10-030
2-5-1. Water spray does not operate 10-030
2-5-2. Liquid spray does not operate (TW types) 10-032
2-6. Lighting 10-034
2-6-1. Head lamp does not light 10-034
2-6-2. Illumination of combination meter does not turn on 10-036
2-6-3. Combination meter warning lamp or indicator lamp is abnormal 10-036
2-6-4. Tachometer reading is abnormal 10-038
2-6-5. Hour meter is abnormal 10-038
2-6-6. Temperature meter is abnormal 10-040
2-6-7. Fuel meter is abnormal 10-040
2-6-8. Hydraulic oil fi lter warning lamp remains ON 10-042
2-6-9. Engine oil pressure warning lamp remains ON 10-042
2-6-10. Vibration indicator lamp does not light 10-044
2-6-11. Parking brake indicator lamp does not light 10-046
2-6-12. Water spray indicator lamp does not light 10-048
2-6-13. Liquid spray indicator lamp does not light (TW types) 10-048
2-6-14. Preheating indicator lamp does not light 10-050
2-6-15. Horn does not sound 10-052
2-6-16. Backup buzzer does not sound 10-052
3. HYDRAULIC SYSTEM TROUBLESHOOTING
3-1. When Performing Hydraulic System Troubleshooting 10-053
3-2. Propulsion System 10-054
3-2-1. Machine moves neither forward nor backward 1/2 10-054
3-2-1. Machine moves neither forward nor backward 2/2 10-055
3-2-2. Machine moves in one direction only (forward or backward) 10-055
3-2-3. Slow machine speed or small drive force 1/2 10-055
3-2-3. Slow machine speed or small drive force 2/2 10-056
3-2-4. Machine does not stop completely with F-R lever in “N” 10-056
3-2-5. Driving not possible with differential locked (TW types) 10-056
3-2-6. Propulsion system is overheating 10-057
3-2-7. Abnormal noise from propulsion system 10-057
3-3. Vibrator System 10-058
3-3-1. No vibration 10-058
3-3-2. Vibrator frequency is too low 10-059
3-3-3. Vibrator does not stop 10-059
3-3-4. Vibrator system is overheating 10-059
3-3-5. Abnormal noise from vibrator system 10-060
3-4. Steering System 10-061
3-4-1. Steering wheel is hard to turn 10-061
3-4-2. Steering response is slow 10-061
3-4-3. Steering wheel backlash or play is large 10-062
3-4-4. Steering system is overheating 10-062
3-4-5. Abnormal noise from steering system 10-062