Sakai R2H-2 Shop Manual - PDF DOWNLOAD

Sakai R2H-2 Shop Manual - PDF DOWNLOAD

FILE DETAILS:

Sakai R2H-2 Shop Manual - PDF DOWNLOAD

Language : English
Pages :151
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sakai R2H-2 Shop Manual - PDF DOWNLOAD

1 SAFETY
1 GENERAL SAFETY
1-1 Understanding the Safety Symbols and Words 1-001
1-2 General 1-001
1-3 Qualifications of Operators and Maintenance Personnel 1-002
1-4 Safety Practices and Policies 1-002
1-5 Pre Start Inspection 1-003
1-6 Safety Instructions 1-003
1-7 Starting 1-004
1-8 Operating 1-004
1-9 Stopping 1-004
1-10 Maintenance 1-005
1-11 Transporting the Machine 1-007
2 SPECIFICATIONS
1 SPECIFICATION DATA 2-001
2 TABLE OF STANDARD VALUES
2-1 Engine 2-003
2-2 Propulsion 2-003
2-3 Hydraulic System 2-003
2-4 Steering 2-004
2-5 Brakes 2-004
2-6 Capacities 2-004
3 FUEL AND LUBRICANTS SPECIFICATION
3-1 Rating 2-005
3-2 Recommended Lubricants 2-005
4 TIGHTENING TORQUE CHART 2-006
3 ENGINE AND CONTROLS
1 ENGINE
1-1 Engine Mount 3-001
1-2 Engine Exterior 3-002
2 CONTROL SYSTEM
2-1 Throttle Control 3-003
2-2 Forward-reverse Control 3-004
3 PUMP MOUNT
3-1 Pump Mount 3-005
3-1-1 Installation of pump 3-006
4 HYDRAULIC SYSTEMS
1 SYSTEM CIRCUIT DIAGRAM
1-1 Graphic Symbols for Hydraulic Circuits 4-001
1-2 Hydraulic Circuit Diagram 4-003
2 PROPULSION HYDRAULIC SYSTEM
2-1 Propulsion Hydraulic Piping 4-004
2-1-1 Propulsion hydraulic piping (Front 1) 4-004
2-1-2 Propulsion hydraulic piping (Front 2) 4-005
2-1-3 Propulsion hydraulic piping (Rear) 4-006
2-2 Hydraulic Component Specifications 4-007
2-2-1 Hydraulic pump assembly (propulsion + steering・charge) 4-007
2-2-2 Propulsion hydraulic motor (front) 4-009
2-2-3 Propulsion hydraulic motor (rear) 4-011
3 STEERING SYSTEM
3-1 Steering Hydraulic Piping 4-013
3-2 Steering Wheel 4-014
3-3 Hydraulic Component Specifications 4-015
3-3-1 Orbitrol 4-015
3-4 Frame (Center Pin) 4-016
5 ELECTRICAL SYSTEM
1 ELECTRICAL CIRCUIT
1-1 Electrical Circuit Diagram 5-001
2 ELECTRICAL COMPONENTS
2-1 Electrical Component Layout (1) 5-002
2-2 Electrical Component Layout (2) 5-003
3 ELECTRICAL COMPONENT SPECIFICATIONS
3-1 Fuse Box 5-004
3-2 Combination Meter 5-005
6 DRUM
1 PRECAUTIONS FOR DISASSEMBLY AND REASSEMBLY 6-001
2 FRONT DRUM 6-003
3 REAR DRUM 6-004
7 BRAKE
1 BRAKE PEDAL 7-001
2 BRAKE SYSTEM 7-002
8 WATER SPRAY SYSTEM
1 WATER SPRAY PIPING 8-001
9 INSPECTION AND ADJUSTMENT
1 INSPECTION AND ADJUSTMENT
1-1 Safety Precautions for Inspection and Adjustment 9-001
1-2 Preparation for Inspection and Adjustment 9-001
1-3 Precautions for Inspection and Adjustment 9-001
1-4 Warm-up 9-001
1-5 Inspection and Adjustment of Engine Related Items 9-001
2 MEASUREMENT AND ADJUSTMENT OF PROPULSION CIRCUIT PRESSURE
2-1 Measurement 9-002
2-2 Adjustment 9-003
3 MEASUREMENT AND ADJUSTMENT OF PROPULSION CHARGE CIRCUIT
PRESSURE
3-1 Measurement 9-004
3-2 Adjustment 9-005
4 MEASUREMENT OF PROPULSION SERVO CIRCUIT PRESSURE
4-1 Measurement 9-006
5 MEASUREMENT OF Machine HIGH/LOW SPEED CHANGE CIRCUIT
PRESSURE
5-1 Measurement 9-007
6 MEASUREMENT OF PARKING BRAKE RELEASE PRESSURE
6-1 Measurement 9-008
7 MEASUREMENT AND INSPECTION OF STEERING CIRCUIT PRESSURE
7-1 Measurement 9-009
7-2 Inspection 9-010
8 MEASUREMENT OF HYDRAULIC PUMP CASE PRESSURE
8-1 Measurement of Propulsion Pump Case Pressure 9-011
9 MEASUREMENT OF PROPULSION MOTOR CASE PRESSURE
9-1 Measurement of Front Propulsion Motor 9-012
9-2 Measurement of Rear Propulsion Motor 9-013
10 ADJUSTMENT OF THROTTLE LEVER LINKAGE
10-1 Adjustment 9-014
R2H-2○0
11 ADJUSTMENT OF F-R LEVER LINKAGE
11-1 Adjustment 9-015
10 TROUBLESHOOTING
1 TROUBLESHOOTING
1-1 Safety Precautions for Troubleshooting 10-001
1-2 Important Information for Troubleshooting 10-001
1-3 Before Starting 10-002
1-4 Wire Color Code and Number 10-002
2 ELECTRICAL SYSTEM TROUBLESHOOTING
2-1 When Performing Electrical System Fault Diagnosis 10-003
2-1-1 Precautions to take during electrical circuit fault diagnosis 10-003
2-1-2 Inspection procedures using a tester 10-004
2-1-3 Inspection of electrical system 10-009
2-2 Engine 10-012
2-2-1 Engine will not start (Starter motor does not run) 1/3 10-012
2-2-1 Engine will not start (Starter motor does not run) 2/3 10-014
2-2-1 Engine will not start (Starter motor does not run) 3/3 10-016
2-2-2 Engine will not start (But starter motor runs) 10-018
2-2-3 Engine does not stop running 10-018
2-2-4 No charging 10-020
2-2-5 Glow plug is not heated (Engine starting performance is bad in cold
weather) 10-020
2-2-6 Starter motor runs even when F-R lever is not at neutral 10-020
2-3 Propulsion 10-022
2-3-1 Machine moves neither forward nor backward 10-022
2-3-2 Machine speed cannot be changed 10-024
2-3-3 Brake cannot be released 10-026
2-3-4 Brake does not work 10-028
2-4 Water Sprays 10-030
2-4-1 Continuous water spray does not operate 10-030
2-4-2 Continuous water spray works, but intermittent water spray does not
operate 10-032
2-5 Lighting 10-034
2-5-1 Head lamp, side marker lamp, tail lamp and license lamp do not
light 1/2 10-034
2-5-1 Head lamp, side marker lamp, tail lamp and license lamp do not
light 2/2 10-036
2-5-2 Flood lamp does not light 1/2 10-036
2-5-2 Flood lamp does not light 2/2 10-038
R2H-2○0
2-5-3 High-beam of head lamp does not light 10-038
2-5-4 Turn signal light does not blink 10-040
2-5-5 Hazard lamp does not light (Turn signal blinks) 10-042
2-5-6 Backup lamp does not light 10-044
2-5-7 Stop lamp does not light 10-044
2-5-8 Illumination of combination meter does not turn on 10-046
2-5-9 Combination meter warning lamp or indicator lamp is abnormal 10-046
2-5-10 Tachometer reading is abnormal 10-048
2-5-11 Hour meter is abnormal 10-048
2-5-12 Temperature meter is abnormal 10-050
2-5-13 Fuel meter is abnormal 10-050
2-5-14 Charge warning lamp remains ON 10-052
2-5-15 Oil pressure warning lamp remains ON 10-052
2-5-16 Parking brake indicator lamp does not light 10-054
2-5-17 Water spray indicator lamp does not light 10-056
2-5-18 Flood lamp indicator lamp does not light 10-058
2-5-19 Side marker lamp indicator lamp does not light 10-058
2-5-20 Turn signal indicator lamp does not light 10-060
2-5-21 Glow (Preheating plug) indicator lamp does not light 10-062
2-5-22 Horn does not sound 10-064
2-5-23 Backup buzzer does not sound 10-064
3 HYDRAULIC SYSTEM TROUBLESHOOTING
3-1 When Performing Hydraulic System Troubleshooting 10-065
3-2 Propulsion System 10-066
3-2-1 Machine moves neither forward nor backward 1/2 10-066
3-2-1 Machine moves neither forward nor backward 2/2 10-067
3-2-2 Machine moves in one direction only (forward or backward) 10-067
3-2-3 Slow machine speed or small drive force 1/2 10-067
3-2-3 Slow machine speed or small drive force 2/2 10-068
3-2-4 Machine speed does not change 10-068
3-2-5 Machine does not stop completely with F-R lever in neutral 10-068
3-2-6 Propulsion system is overheating 10-069
3-2-7 Abnormal noise from propulsion system 10-069
3-3 Steering System 10-070
3-3-1 Steering wheel is hard to turn 10-070
3-3-2 Steering response is slow 10-070
3-3-3 Steering wheel backlash or play is large 10-071
3-3-4 Steering system is overheating 10-071
3-3-5 Abnormal noise from steering system 10-071

IMAGES PREVIEW OF THE MANUAL:

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