Sakai SW652-1 Shop Manual – PDF DOWNLOAD

Sakai SW652-1 Shop Manual – PDF DOWNLOAD

FILE DETAILS:

Sakai SW652-1 Shop Manual – PDF DOWNLOAD

Language : English
Pages :352
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sakai SW652-1 Shop Manual – PDF DOWNLOAD

1. SAFETY
1. GENERAL SAFETY
1-1. Understanding the Safety Symbols and Words1-001
1-2. General1-001
1-3. Qualifications of Operators and Maintenance Personnel1-002
1-4. Safety Practices and Policies1-002
1-5. Pre Start Inspection1-003
1-6. Safety Instructions1-003
1-7. Starting1-004
1-8. Operating1-004
1-9. Stopping1-004
1-10. Maintenance1-005
1-11. Transporting the Machine1-007
2. SPECIFICATIONS
1. SPECIFICATION DATA
1-1. SW652-12-001
1-2. SW652B-12-003
1-3. SW652ND-12-005
2. TABLE OF STANDARD VALUES
2-1. Engine2-007
2-2. Propulsion2-007
2-3. Hydraulic System2-008
2-4. Steering2-008
2-5. Brakes2-009
2-6. Capacities2-009
3. FUEL AND LUBRICANTS SPECIFICATION
3-1. Rating2-010
3-2. Recommended Lubricants2-010
4. TIGHTENING TORQUE CHART2-011
SW652-1 ○0
3. ENGINE AND CONTROLS
1. ENGINE
1-1. Engine Mount3-001
1-2. Engine Exterior 3-002
2. CONTROL SYSTEM
2-1. Throttle Control3-003
2-2. Forward-reverse Control3-004
3. PUMP MOUNT
3-1. Pump Mount3-005
3-1-1. Installation of pump 3-006
4. HYDRAULIC SYSTEMS
1. SYSTEM CIRCUIT DIAGRAM
1-1. Graphic Symbols for Hydraulic Circuits4-001
1-2. Hydraulic Circuit Diagram4-003
1-2-1. Hydraulic circuit diagram (SW652-1)4-003
1-2-2. Hydraulic circuit diagram (SW652B-1)4-004
1-2-3. Hydraulic circuit diagram (SW652ND-1)4-005
2. PROPULSION HYDRAULIC SYSTEM
2-1. Propulsion Hydraulic Piping4-006
2-1-1. Propulsion hydraulic piping (1)4-006
2-1-2. Propulsion hydraulic piping (2) (SW652-1, SW652ND-1)4-007
2-1-3. Propulsion hydraulic piping (2) (SW652B-1)4-008
2-2. Hydraulic Component Specifications4-009
2-2-1. Hydraulic pump assembly (propulsion + vibrator + steering)4-009
2-2-2. Propulsion hydraulic motor 4-011
2-2-3. Servo bypass solenoid valve4-012
2-2-4. Valve block 4-013
2-2-5. Flow divider4-015
3. VIBRATOR HYDRAULIC SYSTEM
3-1. Vibrator Hydraulic Piping4-016
3-1-1. Vibrator hydraulic piping (1)4-016
3-1-2. Vibrator hydraulic piping (2)4-017
3-2. Hydraulic Component Specifications4-018
3-2-1. Vibrator hydraulic motor 4-018
3-2-2. Valve block4-019
4. STEERING SYSTEM
4-1. Steering Hydraulic Piping4-020
4-2. Steering Wheel4-021
SW652-1 ○0
4-3. Hydraulic Component Specifications4-022
4-3-1. Orbitrol4-022
4-4. Frame (Center Pin)4-023
5. ELECTRICAL SYSTEM
1. SYSTEM CIRCUIT DIAGRAM
1-1. Electrical Circuit Diagram5-001
2. ELECTRICAL COMPONENTS
2-1. Electrical Component Layout (1)5-002
2-2. Electrical Component Layout (2) (SW652-1, SW652B-1)5-003
2-3. Electrical Component Layout (2) (SW652ND-1)5-004
3. ELECTRICAL COMPONENT SPECIFICATIONS
3-1. Fuse Box5-005
3-2. Combination Meter5-006
6. VIBRATORY DRUM
1. PRECAUTIONS FOR DISASSEMBLY AND REASSEMBLY6-001
2. VIBRATORY DRUM
2-1. Removal and Installation of Vibratory Drum6-003
2-1-1. Removal of vibratory drum6-003
2-1-2. Installation of vibratory drum6-007
3. VIBRATORY DRUM ASSEMBLY
3-1. Vibratory Drum Assembly (SW652-1)6-008
3-2. Disassembly and Reassembly of Vibratory Drum (SW652-1)6-009
3-2-1. Disassembly of vibratory drum6-009
3-2-2. Reassembly of vibratory drum6-018
4. VIBRATORY DRUM ASSEMBLY
4-1. Vibratory Drum Assembly (SW652B-1)6-036
4-2. Disassembly and Reassembly of Vibratory Drum (SW652B-1)6-037
4-2-1. Disassembly of vibratory drum6-037
4-2-2. Reassembly of vibratory drum6-052
5. VIBRATORY DRUM ASSEMBLY
5-1. Vibratory Drum Assembly (SW652ND-1)6-082
5-2. Disassembly and Reassembly of Vibratory Drum (SW652ND-1)6-083
5-2-1. Disassembly of vibratory drum6-083
5-2-2. Reassembly of vibratory drum6-093
SW652-1 ○0
7. BRAKE
1. BRAKE PEDAL7-001
2. BRAKE SYSTEM7-002
8. WATER SPRAY SYSTEM
1. WATER SPRAY PIPING
1-1. Water Spray Piping (1)8-001
1-2. Water Spray Piping (2) 8-002
9. INSPECTION AND ADJUSTMENT
1. INSPECTION AND ADJUSTMENT
1-1. Safety Precautions for Inspection and Adjustment9-001
1-2. Preparation for Inspection and Adjustment9-001
1-3. Precautions for Inspection and Adjustment9-001
1-4. Warm-up9-001
1-5. Inspection and Adjustment of Engine Related Items9-001
2. MEASUREMENT AND ADJUSTMENT OF PROPULSION CIRCUIT PRESSURE
2-1. Measurement9-002
2-2. Adjustment9-003
2-2-1. If pressures on both forward and reverse sides deviate from maximum
circuit pressure range by same value9-003
2-2-2. If pressure on either forward or reverse side deviates from maximum
circuit pressure range9-004
3. MEASUREMENT AND ADJUSTMENT OF PROPULSION/ VIBRATOR CHARGE
CIRCUIT PRESSURE
3-1. Measurement9-005
3-2. Adjustment9-006
4. MEASUREMENT OF MACHINE HIGH/LOW SPEED CHANGE CIRCUIT PRESSURE
4-1. Measurement9-007
5. MEASUREMENT OF PROPULSION SERVO CIRCUIT PRESSURE
5-1. Measurement9-008
6. MEASUREMENT OF PARKING BRAKE RELEASE PRESSURE
6-1. Measurement9-009
7. MEASUREMENT AND INSPECTION OF VIBRATOR CIRCUIT PRESSURE
7-1. Measurement9-010
SW652-1 ○0
7-2. Adjustment9-011
7-2-1. If pressures on both Low amplitude/Horizontal and High amplitude/
Normal sides deviate from maximum circuit pressure range by same
value9-011
7-2-2. If pressure on either Low amplitude/Horizontal or High amplitude/
Normal side deviates from maximum circuit pressure range9-012
8. MEASUREMENT AND INSPECTION OF STEERING CIRCUIT PRESSURE
8-1. Measurement9-013
8-2. Inspection9-014
9. MEASUREMENT OF HYDRAULIC PUMP CASE PRESSURE
9-1. Measurement of Propulsion Pump Case Pressure9-015
9-2. Measurement of Vibrator Pump Case Pressure9-016
10. MEASUREMENT OF PROPULSION MOTOR CASE PRESSURE
10-1. Measurement9-017
11. MEASUREMENT OF VIBRATOR MOTOR CASE PRESSURE
11-1. Measurement9-018
12. ADJUSTMENT OF THROTTLE LEVER LINKAGE
12-1. Adjustment9-019
13. ADJUSTMENT OF F-R LEVER LINKAGE
13-1. Adjustment9-020
14. MOVABLE WEIGHT ADJUSTMENT
14-1. Movable Weight Adjustment9-021
10. TROUBLESHOOTING
1. TROUBLESHOOTING
1-1. Safety Precautions for Troubleshooting10-001
1-2. Important Information for Troubleshooting10-001
1-3. Before Starting10-002
1-4. Wire Color Code and Number10-002
2. ELECTRICAL SYSTEM TROUBLESHOOTING
2-1. When Performing Electrical System Fault Diagnosis10-003
2-1-1. Precautions to take during electrical circuit fault diagnosis10-003
2-1-2. Inspection procedures using a tester10-004
2-1-3. Inspection of electrical system10-009
2-2. Engine10-012
2-2-1. Engine will not start (Starter motor does not run) 1/310-012
2-2-1. Engine will not start (Starter motor does not run) 2/310-014
2-2-1. Engine will not start (Starter motor does not run) 3/310-016
2-2-2. Engine will not start (But starter motor runs)10-018
2-2-3. Engine does not stop running10-018
SW652-1 ○0
2-2-4. No charging10-020
2-2-5. Glow plug is not heated (Engine starting performance is bad in
cold weather)10-020
2-2-6. Starter motor runs even when F-R lever is not at “N”10-020
2-3. Propulsion10-022
2-3-1. Machine moves neither forward nor backward10-022
2-3-2. Machine speed cannot be changed10-024
2-3-3. Brake cannot be released10-026
2-3-4. Brake does not work10-028
2-4. Vibration10-030
2-4-1. No vibration occurs10-030
2-4-2. Amplitude does not change (Remains either low or high)
: Except SW652ND-110-032
2-4-3. Vibration does not change (Remains normal or horizontal vibration)
: SW652ND-110-034
2-4-4. Vibration mode cannot be switched
(F-R lever vibration switch does not work)10-036
2-4-5. Vibratory drum cannot be switched10-038
2-5. Water Spray10-040
2-5-1. Continuous water spray does not operate 1/210-040
2-5-1. Continuous water spray does not operate 2/210-042
2-5-2. Continuous water spray works, but auto water spray does not operate10-044
2-5-3. Continuous water spray works, but intermittent water spray does not
operate10-046
2-6. Lighting10-048
2-6-1. Head lamp, side marker lamp and tail lamp do not light10-048
2-6-2. Flood lamp does not light10-050
2-6-3. High-beam of head lamp does not light10-050
2-6-4. Turn signal lamp does not blink10-052
2-6-5. Hazard lamp does not light (Turn signal blinks)10-054
2-6-6. Backup lamp does not light10-056
2-6-7. Stop lamp does not light10-056
2-6-8. Illumination of combination meter does not turn on10-058
2-6-9. Combination meter warning lamp or indicator lamp is abnormal10-058
2-6-10. Tachometer reading is abnormal10-060
2-6-11. Hour meter is abnormal10-060
2-6-12. Temperature meter is abnormal10-062
2-6-13. Fuel meter is abnormal10-062
2-6-14. Hydraulic oil filter warning lamp remains ON10-064
2-6-15. Charge warning lamp remains ON10-064
SW652-1 ○0
2-6-16. Oil pressure warning lamp remains ON10-066
2-6-17. Vibration indicator lamp does not light10-068
2-6-18. Parking brake indicator lamp does not light10-070
2-6-19. Water spray indicator lamp does not light10-072
2-6-20. Flood lamp indicator lamp does not light10-074
2-6-21. Side marker lamp indicator lamp does not light10-074
2-6-22. Turn signal indicator lamp does not light10-076
2-6-23. Glow (Preheating plug) indicator lamp does not light10-078
2-6-24. Horn does not sound10-080
2-6-25. Backup buzzer does not sound10-080
3. HYDRAULIC SYSTEM TROUBLESHOOTING
3-1. When Performing Hydraulic System Troubleshooting10-081
3-2. Propulsion System10-082
3-2-1. Machine moves neither forward nor backward 1/210-082
3-2-1. Machine moves neither forward nor backward 2/210-083
3-2-2. Machine moves in one direction only (forward or backward)10-083
3-2-3. Slow machine speed or small drive force 1/210-083
3-2-3. Slow machine speed or small drive force 2/210-084
3-2-4. Machine speed cannot be switched10-084
3-2-5. Machine does not stop completely with F-R lever in “N”10-084
3-2-6. Propulsion system is overheating10-085
3-2-7. Abnormal noise from propulsion system10-085
3-3. Vibrator System10-086
3-3-1. No vibration 1/210-086
3-3-1. No vibration 2/210-087
3-3-2. Vibrator frequency is too low10-087
3-3-3. Vibration mode does not switch 10-088
3-3-4. Vibratory drum does not changeover vibrating10-088
3-3-5. Vibrator does not stop10-088
3-3-6. Vibrator system is overheating10-088
3-3-7. Abnormal noise from vibrator system10-088
3-4. Steering System10-089
3-4-1. Steering wheel is hard to turn10-089
3-4-2. Steering response is slow10-089
3-4-3. Steering wheel backlash or play is large10-090
3-4-4. Steering system is overheating10-090
3-4-5. Abnormal noise from steering system10-090

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