Sakai Vibrating Roller SW800-II 850II Shop Manual – PDF DOWNLOAD

Sakai Vibrating Roller SW800-II 850II Shop Manual – PDF DOWNLOAD

FILE DETAILS:

Sakai Vibrating Roller SW800-II /850II Shop Manual – PDF DOWNLOAD

Language : English
Pages :52
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sakai Vibrating Roller SW800-II /850II Shop Manual – PDF DOWNLOAD

1. SAFETY
1. GENERAL SAFETY
1-1. Understanding the Safety Symbols and Words 1-001
1-2. General 1-001
1-3. Qualifications of Operators and Maintenance Personnel 1-002
1-4. Safety Practices and Policies 1-002
1-5. Pre Start Inspection 1-003
1-6. Safety Instructions 1-003
1-7. Starting 1-004
1-8. Operating 1-004
1-9. Stopping 1-004
1-10. Maintenance 1-005
1-11. Transporting the Machine 1-007
2. SPECIFICATIONS
1. SPECIFICATION DATA
1-1. SW800- 2-001
1-2. SW850- 2-003
2. TABLE OF STANDARD VALUES
2-1. Engine 2-005
2-2. Propulsion 2-005
2-3. Hydraulic System 2-005
2-4. Steering 2-006
2-5. Brakes 2-006
2-6. Water System 2-006
2-7. Oil and Grease Capacity 2-006
3. FUEL AND LUBRICANTS SPECIFICATION
3-1. Rating 2-007
3-2. Recommended Lubricants 2-007
4. TIGHTENING TORQUE CHART 2-008
3. ENGINE AND CONTROLS
1. ENGINE
1-1. Engine Mount 3-001
1-2. Engine Exterior 3-002
2. CONTROL SYSTEM
2-1. Forward-reverse Control 3-003
3. PUMP MOUNT
3-1. Pump Mount 3-004
3-1-1. Installation of pump 3-005
4. HYDRAULIC SYSTEMS
1. SYSTEM CIRCUIT DIAGRAM
1-1. Graphic Symbols for Hydraulic Circuits 4-001
1-2. Hydraulic Circuit Diagram (SW800- ) 4-003
1-3. Hydraulic Circuit Diagram (SW850- ) 4-004
2. PROPULSION HYDRAULIC SYSTEM
2-1. Propulsion Hydraulic Piping 4-005
2-1-1. Propulsion hydraulic piping (1) 4-005
2-1-2. Propulsion hydraulic piping (2) 4-006
2-2. Hydraulic Component Specifications 4-007
2-2-1. Hydraulic pump assembly (propulsion + vibrator) 4-007
2-2-2. Propulsion hydraulic motor (front) (SW800- ) 4-009
2-2-3. Propulsion hydraulic motor (front) (SW850- ) 4-011
2-2-4. Propulsion hydraulic motor (rear) (SW800- ) 4-013
2-2-5. Propulsion hydraulic motor (rear) (SW850- ) 4-015
3. VIBRATOR HYDRAULIC SYSTEM
3-1. Vibrator Hydraulic Piping 4-017
3-1-1. Vibrator hydraulic piping (1) 4-017
3-1-2. Vibrator hydraulic piping (2) 4-018
3-2. Hydraulic Component Specifications 4-019
3-2-1. Vibrator hydraulic motor 4-019
3-2-2. Vibration solenoid valve 4-020
4. STEERING SYSTEM
4-1. Steering Hydraulic Piping 4-021
4-1-1. Steering hydraulic piping 4-021
4-2. Hydraulic Component Specifications 4-022
4-2-1. Orbitrol 4-022
4-2-2. Steering pump 4-023
4-3. Frame (Center Pin) 4-024
5. ELECTRICAL SYSTEM
1. ELECTRICAL CIRCUIT
1-1. Electrical Circuit Diagram 5-001
2. ELECTRICAL COMPONENTS
2-1. Electrical Component Layout (1) 5-002
2-2. Electrical Component Layout (2) 5-003
3. ELECTRICAL COMPONENT SPECIFICATIONS
3-1. Fuse Box 5-004
3-2. Control Box (EMR3) 5-005
3-3. Resistor 5-006
3-4. Combination Meter 5-007
3-5. Diode Unit 5-008
6. VIBRATORY DRUM
1. PRECAUTIONS FOR DISASSEMBLY AND REASSEMBLY 6-001
2. REMOVAL AND INSTALLATION OF VIBRATORY DRUM
2-1. Removal of Vibratory Drum 6-003
2-2. Installation of Vibratory Drum 6-006
3. VIBRATORY DRUM ASSEMBLY
3-1. Vibratory Drum Assembly (SW800- ) 6-007
3-1-1. Vibratory drum exploded diagram 6-008
3-2. Vibratory Drum Assembly (SW850- ) 6-009
3-2-1. Vibratory drum exploded diagram 6-010
4. DISASSEMBLY AND REASSEMBLY OF VIBRATORY DRUM
4-1. Disassembly of Vibratory Drum 6-011
4-2. Reassembly of Vibratory Drum 6-025
5. SW850ND-
5-1. Vibratory Drum Assembly 6-047
5-2. Disassembly and Reassembly of Vibratory Drum (SW850ND- ) 6-048
5-2-1. Disassembly of vibratory drum 6-048
5-2-2. Reassembly of vibratory drum 6-061
7. BRAKE
1. BRAKE PEDAL 7-001
2. BRAKE CIRCUIT CONFIGURATION 7-002
3. HYDRAULIC COMPONENT SPECIFICATIONS
3-1. Valve 7-003
8. WATER SPRAY SYSTEM
1. WATER SPRAY PIPING 8-001
2. WATER SPRAY COMPONENT SPECIFICATION
2-1. Water Spray Pump 8-002
9. INSPECTION AND ADJUSTMENT
1. INSPECTION AND ADJUSTMENT
1-1. Safety Precautions for Inspection and Adjustment 9-001
1-2. Preparation for Inspection and Adjustment 9-001
1-3. Precautions for Inspection and Adjustment 9-001
1-4. Warm-up 9-001
1-5. Inspection and Adjustment of Engine Related Items 9-001
2. MEASUREMENT AND ADJUSTMENT OF PROPULSION CIRCUIT PRESSURE
2-1. Measurement 9-002
2-2. Adjustment 9-003
2-2-1. If the pressures on both the forward and reverse sides deviate
from the maximum circuit pressure range by the same value 9-003
2-2-2. If the pressure on either the forward or reverse side deviates from
the maximum circuit pressure range 9-004
3. MEASUREMENT AND ADJUSTMENT OF PROPULSION CHARGE CIRCUIT
PRESSURE
3-1. Measurement 9-005
3-2. Adjustment 9-006
4. MEASUREMENT OF PROPULSION SERVO CIRCUIT PRESSURE
4-1. Measurement 9-007
5. MEASUREMENT OF PARKING BRAKE RELEASE PRESSURE
5-1. Measurement 9-008
6. MEASUREMENT AND ADJUSTMENT OF VIBRATOR CIRCUIT PRESSURE
6-1. Measurement 9-009
6-1-1. Measurement of main relief pressure 9-009
6-1-2. Measurement of port relief pressure 9-010
6-2. Adjustment 9-011
6-2-1. Adjustment of the main relief valves 9-011
6-2-2. Adjustment of the port relief valves 9-012
7. MEASUREMENT AND INSPECTION OF STEERING CIRCUIT PRESSURE
7-1. Measurement 9-013
7-2. Inspection 9-014
8. ADJUSTMENT OF FORWARD-REVERSE LEVER LINKAGE
8-1. Adjustment 9-015
10. TROUBLESHOOTING
1. TROUBLESHOOTING
1-1. Safety Precautions for Troubleshooting 10-001
1-2. Important Information for Troubleshooting 10-001
1-3. Before Starting 10-002
1-4. Wire Color Code and Number 10-002
2. ELECTRICAL SYSTEM TROUBLESHOOTING
2-1. When Performing Electrical System Fault Diagnosis 10-003
2-1-1. Precautions to take during electrical circuit fault diagnosis 10-003
2-1-2. Inspection procedures using a tester 10-004
2-1-3. Inspection of electrical system 10-009
2-2. Blink Codes 10-011
2-2-1. Description of blink codes 10-011
2-2-2. Blink code list 10-012
2-3. Engine 10-017
2-3-1. Engine will not start (starter motor does not run) 1/2 10-017
2-3-1. Engine will not start (starter motor does not run) 2/2 10-019
2-3-2. Engine will not start (But starter motor runs) 10-021
2-3-3. No charging 10-023
2-3-4. Engine speed cannot be switched 10-023
2-3-5. Glow plug is not heated (Engine starting performance is bad
in cold weather) 10-025
2-3-6. Starter motor runs even when F-R lever is not at neutral position 10-025
2-4. Propulsion 10-027
2-4-1. Vehicle moves neither forward nor backward 10-027
2-4-2. Brake cannot be released 10-029
2-4-3. Brake does not operate 10-031
2-5. Vibrator 10-033
2-5-1. No vibration occurs 10-033
2-5-2. Amplitude does not change (Remains either Low or High) 10-035
2-5-3. Vibration frequency does not change 1/4 10-037
2-5-3. Vibration frequency does not change 2/4 10-039
2-5-3. Vibration frequency does not change 3/4 10-041
2-5-3. Vibration frequency does not change 4/4 10-043
2-5-4. Continuous/automatic-vibration mode does not change 10-045
2-5-5. Automatic-vibration mode does not work 1/2 10-047
2-5-5. Automatic-vibration mode does not work 2/2 10-049
2-6. Water Spray 10-051
2-6-1. Continuous water spray does not operate 1/2 10-051
2-6-1. Continuous water spray does not operate 2/2 10-053
2-6-2. Continuous water spray works, but intermittent water spray
does not operate 10-055
SW800- /850- ○1
0-006
2-7. Lighting 10-057
2-7-1. Headlamps or flood lamps do not light 10-057
2-7-2. Illumination of combination meter does not turn on 10-059
2-7-3. Combination meter warning lamp or indicator lamp is abnormal 10-059
2-7-4. Tachometer reading is abnormal 10-061
2-7-5. Hour meter is abnormal 10-063
2-7-6. Temperature gauge is abnormal 10-063
2-7-7. Fuel gauge is abnormal 10-065
2-7-8. Hydraulic oil filter warning lamp remains ON 10-065
2-7-9. Charge warning lamp remains ON 10-067
2-7-10. Vibrator indicator lamp does not light 1/2 10-067
2-7-10. Vibrator indicator lamp does not light 2/2 10-069
2-7-11. Parking brake indicator lamp does not light 10-069
2-7-12 Water spray indicator lamp does not light 10-071
2-7-13. Flood lamp indicator lamp does not light 10-071
2-7-14. Horn does not sound 10-073
2-7-15. Backup buzzer does not sound 10-073
3. HYDRAULIC SYSTEM TROUBLESHOOTING
3-1. When Performing Hydraulic System Troubleshooting 10-074
3-2. Propulsion 10-075
3-2-1. Vehicle moves neither forward nor backward 1/2 10-075
3-2-1. Vehicle moves neither forward nor backward 2/2 10-076
3-2-2. Vehicle moves in one direction only (forward or backward) 10-076
3-2-3. Slow vehicle speed or small drive force 10-076
3-2-4. Vehicle does not stop completely with forward-reverse lever
in neutral position 10-077
3-2-5. Propulsion system is overheating 10-077
3-2-6. Abnormal noise from propulsion system 10-077
3-3. Vibrator System 10-078
3-3-1. No vibration 10-078
3-3-2. Vibrator frequency does not change 10-078
3-3-3. Vibrator frequency is too low 10-079
3-3-4. Amplitude does not switch between high and low 10-079
3-3-5. Vibrator does not stop 10-079
3-3-6. Vibrator system is overheating 10-080
3-3-7. Abnormal noise from vibrator system 10-080
3-4. Steering 10-081
3-4-1. Steering wheel is hard to turn 10-081
3-4-2. Steering response is slow 10-081
SW800- /850- ○1
0-007
3-4-3. Steering wheel backlash or play is large 10-082
3-4-4. Steering system is overheating 10-082
3-4-5. Abnormal noise from steering system 10-082

IMAGES PREVIEW OF THE MANUAL: