Sandvik Mining QA140 Operators Manual – PDF DOWNLOAD

Sandvikik Mining QA140 Operators Manual - PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QA140 Operators Manual - PDF DOWNLOAD

Language : English
Pages :286
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sandvik Mining QA140 Operators Manual - PDF DOWNLOAD

Operator’s Manual 1
Certificate of Conformity 3
Contents 5
1 Safety Section 9
11 Safety Essentials 9
12 Safety Signs and Labels 9
13 Safety Hazards Pertaining to the Equipment 10
131 Symbols for Mandatory Actions 11
132 Symbols for Prohibited Actions 12
133 Hazard Symbols 12
134 Machine Legend Plate 14
14 Component Safety Features 14
15 Features for Operator Safety 14
16 Environmental Safety 15
161 Hazardous Materials 15
162 Machine Disposal 16
17 Personal Protective Equipment (PPE) 16
171 Entanglement Hazards 16
172 Required Personal Protective Equipment 17
18 Measure Noise Level 18
19 Vibration Levels 18
110 Organisational Safety Measures 18
111 Personnel Qualifications, Requirements and Responsibilities 19
112 Safety Advice Regarding Specific Operational Phases 19
1121 Standard Operation 19
1122 Blockage or Malfunction 20
113 Special Work, Including Equipment Maintenance and Repairs During Operation, Disposal of Parts, and Hazardous Materials 20
1131 Securing the Equipment Before Performing Maintenance 21
1132 Maintenance Site Conditions 21
1133 Replacement & Removal of Components 21
1134 Climbing, Falling 22
1135 Safety Considerations During Maintenance 22
1136 Safety Considerations During Cleaning 23
1137 Removal of Safety Devices and Guards 23
1138 Surrounding Structures 23
1139 Safety When Refueling 24
114 Specific Hazards 24
1141 Electrical Energy 24
1142 Battery 25
1143 Gas, Dust, Steam, Smoke and Noise 26
1144 Welding or Naked Flames 27
1145 Hydraulic Equipment 27
1146 Hazardous Substances 28
2 Transport & Technical Data 29
21 Transport 29
22 Machine Transportation Dimensions 29
23 Machine Transportation 30
24 Machine Manoeuvring 31
25 Preparing the Machine for Transportation 32
26 Transporting the Machine 32
27 Application & Limitations 33
28 Description 33
29 Operation Description 33
210 Key Features of the Sandvik QA140 34
211 Common Applications 34
212 Machine Layout Indicating Main Components 35
213 Machine Layout Indicating Emergency Stop Positions 36
214 Data 36
215 Sandvik QA140 Transport Dimensions 37
3 Product Overview 39
31 QA140 Assemblies & Options 39
32 Machine Layout Indicating Main Components 39
4 Commissioning & Shut Down 41
41 Pre Start Instructions 41
42 Main Control Devices 42
421 Electrical Control Box 42
422 Hydraulic Controls 42
423 Remote Control 43
43 Starting Procedure 44
44 Stopping the Machine 44
45 Stopping Machine in an Emergency 45
46 Preparing the QA140 For Operation 45
461 Setting Up/ Location 45
462 Tail Conveyor Unfolding Procedure 47
463 Side Conveyor Unfolding Procedure 48
47 Closing Down The Machine 49
5 Operations 51
51 Start Up the Machine 51
52 Screening 51
521 Screening Without Hopper Mesh 52
53 Material Control 53
54 Reject Grid Operation 53
541 Grid Loading 54
542 Remote Grid Operation 54
543 Timer Adjustment Setting 55
55 Shut Down the Machine 55
6 Maintenance 57
61 Daily Maintenance Schedule 57
611 REMEMBER TO MAINTAIN YOUR TRACKS 60
62 Weekly Maintenance Schedule 61
621 Greasing Bearings 65
63 Machine Maintenance - Every 250 Hrs 66
64 Machine Maintenance - Every 500 Hrs 66
65 Machine Maintenance - Every 1000 Hrs 67
66 Tensioning and Tracking of Conveyor Belts 69
661 Tensioning of Hopper Conveyor Belt 69
662 Tensioning of Main & Side Conveyor Belts 71
67 Screen Box Mesh Fitting and Removal 72
671 Screen Box Mesh Access 72
672 Screen box Mesh Fitting 72
68 Changing Track Oil 73
69 Track Adjustment 74
691 Increasing The Track Tension 75
692 Releasing The Track Tension 76
610 Magnetic Conveyor 77
611 Hydraulic Hoses 77
612 Oils And Fluids 77
613 Maintenance and Service Parts 79
7 Trouble Shooting 81
Spare Parts Catalogue 83
Contents 85
1 Loose Items 87
2 Chassis 89
3 Hopper 93
4 Hopper Conveyor 99
5 Tipping Grid103
6 Main Conveyor Assembly105
7 Side Conveyors119
8 Power Pack129
9 Transportation Parts143
10 Tail Conveyor145
11 Single Screen151
12 Shredder - Optional159
13 Vibrating Grid - Assembly163
14 Vibrating Grid - Sub Frame165
15 Vibrating Grid - 2 Deck169
16 Magnet175
17 Hydraulic Hoses179
18 Stickers191
Electrical & Hydraulic Information197
1 Electrical & Hydraulic Diagrams199
OEM Documents & Data Sheets207
1 OEM Manuals209
2 Hazardous Substances219
3 Heavy Component Weights285

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