Sandvik Mining QH331 Operator’s Manual SN 1884BG – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QH331 Operator’s Manual SN 1884BG – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Sandvik Mining QH331 Operator’s Manual SN 1884BG – PDF DOWNLOAD

1 0 Safety Section – Introduction 11
1 1 The purpose of these instructions 12
1 2 Identification of the product 12
1 2 1 Product type and serial number 12
1 2 2 Product manufacturer 13
1 2 3 Manuals 13
1 2 4 How to identify the right manual for the product 14
1 2 5 Validity of the manuals 14
1 3 Copyright notice 14
1 4 Definitions 14
2 0 Safety Section – Safety and Environmental Instructions 17
2 1 Safety labels and signals 18
2 1 1 Signal words 18
2 1 2 General hazard symbol 18
2 1 3 Symbols for mandatory actions 19
2 1 4 Symbols for prohibited actions 20
2 1 5 Hazard symbols 20
2 1 6 Labels on the product 22
2 1 7 Visual and audible signals 25
2 2 User obligations 25
2 2 1 Managing work related hazards 26
2 2 2 Scheduled safety inspections and preventive maintenance 27
2 2 3 Personal protective equipment 28
2 3 Product limitations 29
2 3 1 Intended use 29
2 3 2 Foreseeable misuse 29
2 3 3 Prohibited use 29
2 3 4 29
2 3 5 Maximum inclination angles during tramming and parking 29
2 3 6 Maximum inclination angles during operation 30
2 3 7 Modifications 30
2 4 Hazard zones 31
2 5 Safeguarding 32
2 5 1 Guards 32
2 5 2 Protective devices 34
2 6 Complementary protective measures 35
2 6 1 Use of Emergency stop function 35
2 6 2 Emergency exit 37
2 6 3 Safe access to machinery and three point support 37
2 6 4 Isolation and energy dissipation 38
2 6 5 Fire risk control measures 40
2 7 Protection against emission hazards 41
2 7 1 Noise 41
2 7 2 Vibration 42
2 7 3 Dust 42
2 8 Emergency procedures and methods for unblocking 43
2 9 Safety considerations for maintenance 44
2 10 Environment 47
2 10 1 Decommissioning 47
2 10 2 Dismantling 47
2 10 3 Disposal 48
2 11 Potential product related hazards identified by the user 49
2 12 Incident reporting 50
3 0 Technical and Transport 51
3 1 Transport 52
3 1 1 Special Considerations For Transport Of The QH331 52
3 1 2 Machine Preparation for Transport 52
3 1 3 Preparing the Feed Conveyor 54
3 1 4 Preparing the feed Conveyor maintenance platform 55
3 1 5 Preparing the ladders 56
3 1 6 Tracking the machine onto and off the transport vehicle 58
3 2 Technical Information 59
3 2 1 Standard Features 59
3 2 2 Options 59
3 2 3 Transport and Working Dimensions 61
3 3 Identification of Main Units 63
3 4 Specification of Main Units 64
3 4 1 Feeder Hopper 64
3 4 2 Feed Conveyor 64
3 4 3 Crusher 64
3 4 4 Main Conveyor 64
3 4 5 Tracks 64
3 4 6 Power Unit 64
4 1 Product Overview 66
4 1 1 Major Components 66
4 1 2 Identification and Operation of the QH331 Controls 67
4 1 3 Main Control Panel 67
4 1 4 Hydraulic Controls 69
4 1 5 Radio Remote Control Unit 70
4 1 6 Umbilical Remote Control Unit 71
4 0 Product Overview 65
5 0 Commissioning and Shut Down 73
5 1 Commissioning & Shutdown Safety 74
5 1 1 Who is at Risk 74
5 1 2 Managing Work related Hazards with a Risk Assessment 74
5 1 3 When carrying out maintenance or adjustment 74
5 2 Commissioning 75
5 2 1 Preparation for Machine STARTUP 75
5 2 2 Engine Start-up Sequence 76
5 2 3 Setting Language of Control Panel Display 77
5 2 4 Setting the date/time 78
5 2 5 Sequence For Tracking Machine 79
5 2 6 Initial Setup and Operation 82
5 2 7 Set Up ladder 1 and ladder 2 83
5 2 8 Preparing the feed Conveyor maintenance platform 85
5 2 9 Restarting the Engine to activate Auxillary Controls 86
5 2 10 Preparing the Feed Conveyor 86
5 2 11 Belt Tension Check during Commissioning 89
5 3 Machine operation 92
5 4 Machine Shut Down 92
5 4 1 Auto Stop Sequence 92
5 4 2 Preparing the machine for transport or for the machine to be moved to another location 93
5 4 3 Emergency Stop 93
5 5 Location Of Emergency Stops On qh331 94
5 5 1 Preparing the machine for transport or for the machine to be moved to another location 95
6 1 Operation Safety 100
6 1 1 Who is at Risk 100
6 1 2 Managing Work related Hazards with a Risk Assessment 100
6 1 3 When carrying out maintenance or adjustment 100
6 2 Loading the feeder 101
6 2 1 Avoid damage to equipment 101
6 3 Common Applications 103
6 3 1 Construction, Demolition and recycling 103
6 3 2 Minerals and Quarrying 103
6 3 3 Maximum Feed size for Crusher 103
6 4 Feed and Jams 104
6 5 Operating the QH331 105
6 5 1 Start-up Sequence For Running the Crusher 105
6 5 2 Auto Run Mode 107
6 5 3 Auto Start Up Sequence 108
6 5 4 Auto Stop Sequence 109
6 5 5 Manual Run Mode 110
6 5 6 Manual Start Up 111
6 5 7 Feed Conveyor Adjustment 113
6 5 8 Hopper Level Adjustment 114
6 5 9 Tail Conveyor Level Sensor 115
6 6 Machine Shut Down 116
6 6 1 Manual Stop Sequence 116
6 7 Clearing Crusher Chamber Jam’s 117
6 7 1 Managing Work Related Hazards with a Risk Assessment 117
6 7 2 Auto Run Closed Side Setting (CSS) Adjustment 118
6 7 3 Main Operations Menu 119
6 0 Operation 99
7 0 Maintenance 121
7 1 Maintenance Safety 122
7 1 1 Who is at Risk 122
7 1 2 Managing Work related Hazards with a Risk Assessment 122
7 1 3 When carrying out maintenance or adjustment 122
7 2 Maintenance Schedule 123
7 2 1 Power Unit Engine and Hydraulic 123
7 2 2 Crusher & Feeder 124
7 2 3 Testing the Emergency stop function and Battery Isolator 126
7 2 4 Conveyors and General 128
7 2 5 Belt Tension 129
7 2 6 Engine Maintenance 132
7 2 7 Radio Remote Control battery Charging 132
7 2 8 Air Cleaner Maintenance 133
7 2 9 Battery Maintenance 134
7 2 10 Check / Adding Fuel 134
7 2 11 Emptying the Fuel Filter Water Trap 135
7 2 12 Special Considerations For Maintenance Or Repair with Welding 136
7 3 Hydraulic System 137
7 3 1 Hydraulic Oil 137
7 3 2 Hydraulic oil is added as follows: 138
7 3 3 Changing The Return Line Filter 139
7 3 4 Changing The Suction Filters and the Hydraulic Oil 140
7 4 Lubrication System 142
7 4 1 Lubrication Oil 143
7 4 2 Changing the Lubrication Oil 144
7 4 3 Track Maintenance 145
7 4 4 Checking the Track Tension 146
7 4 5 Tighten the Tracks 147
7 4 6 Loosen the Tracks 147
7 4 7 Track Drive Units 148
7 5 Conveyor Belt Maintenance 149
7 5 1 Tensioning the Feed Conveyor Belt 149
7 5 2 Tensioning The Main Conveyor belt 150
7 5 3 Tracking the Belts 152
7 5 4 Maintenance Data 154
7 5 5 Hydraulic Oil Requirements for QH331 Machines 154
7 6 Lubricants and Fluids 157
7 6 1 Greasing Schedule 158
7 6 2 Care of chrome 160
8 1 Trouble Shooting Safety 162
8 1 1 Who is at Risk 162
8 1 2 Managing Work related Hazards with a Risk Assessment 162
8 1 3 When carrying out maintenance or adjustment 162
8 1 4 Diagnostic Screen 163
8 1 5 Engine Status 164
8 2 Service Log and Faults 165
8 3 Machine Shutdown Faults 170
8 3 1 FC 101Emergency Stop Alarm 170
8 4 Using the Proportional Spool Valve System (PSVS) controls to Diagnose Hydraulic or Electrical Faults 171
8 4 1 Service Engineer Selection for PSVS Diagnosis 171
8 4 2 PSVS Diagnosis for Hydraulic or Electrical Faults 171
8 5 Commissioning and Engine Warranty 173
8 5 1 Commissioning and Warranty Registration 173
8 6 CAT Register Instructions 174
8 6 1 CAT C Series Warranty Statement 175
8 0 Trouble Shooting and Warranty 161
9 0 Spare Parts 177
9 1 Spare Parts 178
9 1 1 Spare Parts illustrations 178
9 1 2 Ordering Procedure: 178
9 1 3 Managing Work related Hazards with a Risk Assessment 179
9 1 4 When carrying out maintenance or adjustment 179
9 2 Machine Assemblies 180
9 2 1 Top Level 180
9 2 2 QH331 Chassis assembly 182
9 2 3 Mid Section Walkway 184
9 2 4 R H S Maintenance Platform 186
9 2 5 Rear Maintenance Platform 188
9 2 6 Lubrication Tank 189
9 2 7 Clutch Lubrication Tank 190
9 2 8 Cone Assembly 192
9 2 9 Cone Discharge Chute 194
9 2 10 Chassis Tower 196
9 2 11 Hydraulic Tank 198
9 2 12 Diesel Tank 200
9 2 13 Feed Conveyor 202
9 2 14 Feeder Support Frame 205
9 2 15 Main Conveyor 206
9 2 16 Main Conveyor lower section 208
9 2 17 Control Cabinet 210
9 2 18 Power Unit 212
9 2 19 Flywheel guard 217
9 2 20 Tensioning Device 218
9 2 21 Tensioning Pulley 219
9 2 22 Active Turnbuckle Assembly 220
9 2 23 Engine Filter Kits – CAT C9 3A 221
9 2 24 Engine Filter Kits – CAT C9 3 3B 222
10 1 Electrical Schematics 224
10 2 Hydraulic 246
10 2 1 Hydraulic circuit 246
10 2 2 Hydraulic hose kits 247
10 0 Electrical and Hydraulic 223
11 1 OEM Appendices 254
11 1 1 CH430 CONE Crusher Operation 254
11 1 2 CH430 CONE Crusher maintenance Manual 254
11 1 3 CH430 CONE Crusher Spare Parts 254
11 1 4 CH430 CONE Crusher Wear Parts 254
11 1 5 Crawler Tracks Operation Manual 254
11 1 6 M-PROS Control System Spare Parts 254
11 1 7 Optional Extra’s 254
11 0 OEM Section 253