Sandvik Mining QJ241 Operators Manual - PDF DOWNLOAD

Sandvik Mining QJ241 Operators Manual - PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QJ241 Operators Manual - PDF DOWNLOAD

Language : English,
Pages :372
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sandvik Mining QJ241 Operators Manual - PDF DOWNLOAD

QJ241 en Manual 171011 1
Operator’s Manual 1
1 Safet Section 11
11 Safet Essentials 12
12 Safet Labels and Signals 13
121 Signal Words 13
122 General Hazard Smbol 13
13 Safet Hazards Pertaining to the Equipment 13
131 Colour Coded Safet Signs 14
132 Smbols for Prohibited Actions 14
133 Smbols for Mandator Actions 15
134 Smbols for Hazards 15
135 Machine Serial Number Plate 16
14 Component Safet Features 17
15 Features for Operator Safet 17
16 Environmental Safet 17
161 Hazardous Materials 18
162 Machine Disposal 18
17 Personal Protective Equipment (PPE) 19
171 Entanglement Hazards 19
172 Minimum Required Personal Protective Equipment (PPE) 19
18 Hazard Zones 20
19 Measured Noise Levels 21
110 Vibration Levels 21
111 Organizational Safet Measures 21
112 Personnel Qualifications, Requirements and Responsibilities 22
113 Safet Advice Regarding Specific Operational Phases 23
1131 Standard Operation 23
1132 Blockage or Malfunction 23
114 Unguarded Areas 23
115 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 24
1151 Securing Equipment Before Performing Maintenance 24
1152 Maintenance Site Conditions 25
1153 Replacement & Removal of Components 25
1154 Climbing and Falling 25
1155 Safet Considerations During Maintenance 27
1156 Safet Considerations During Cleaning 27
1157 Removal of Safet Devices, Guards and Decals 28
1158 Surrounding Structures 28
1159 Safet when Refueling 28
116 Specific Hazards 29
1161 Electrical Energ 29
1162 Batter 30
1163 Gas, Dust, Steam, Smoke and Noise 30
1164 Welding or Naked Flames 31
1165 Hdraulic Equipment 31
1166 Hazardous Substances 32
117 Safet Decals - Locations 33
2 Transport and Technical Data 35
21 Special Considerations for Transport 36
211 Prepare the Machine for Transport 36
212 Tracking Machine onto/off Transport Vehicle 41
22 Transport and Working Dimensions 41
23 Application and Limitations 42
231 Common Applications 42
24 Description 42
25 Operation Description 42
26 Ke Features 43
27 Identification of Main Units 44
28 Identification of Emergenc Stop Positions 44
29 Technical Information 44
291 Machine dimensions 44
292 Standard Features 45
210 Specification of Main Units 45
2101 Feeder 45
2102 Crusher 45
2103 Conveors 45
2104 Tracks 45
2105 Power Unit 45
211 Machine Working Dimensions 46
212 Machine Transport Dimensions 47
3 Product Overview 49
31 Product Overview 50
311 Main Components: 50
312 Optional Extras: 50
313 Machine Laout Indicating Main Components 51
4 Commissioning and Shut Down 53
41 Commissioning & Shutdown 54
411 Commissioning and Shutdown - Safet 54
42 Commissioning 55
421 Preliminar Operations 55
43 Main Control Devices 58
431 Electrical Control Box 58
432 Displa Panel 59
433 Setting the Time and Date 60
434 Setting the Language 60
44 Engine - Starting Procedure 61
441 Engine Starting Procedure - Safet 61
442 Tracking Machine 62
443 Direction indicators 64
444 Wired umbilical track control 65
445 Main Conveor - Raise 66
446 Machine Set-up for Operation 67
45 Operating the Machine 71
451 Start-up Sequence - Running the Crusher 71
452 Manual Run Mode 72
453 Manual Run Page 1 Options - Functionalit 74
454 Manual Run Page 2 Options - Functionalit 76
455 Auto Run Mode 77
456 Auto Mode Displa - Functionalit 79
457 Feeder - Remote Adjustment 80
458 Feeder Transfer Chute 81
46 Fault Events 82
47 Machine Shut Down 83
471 Machine Shut Down Safet 83
472 Manual Stop Sequence 85
473 Auto Stop Sequence 86
474 Emergenc Stop - Operation 87
475 Emergenc Stop - Reset 88
48 Lock and Tag-out Procedure 89
481 Tag Removal Procedure 90
5 Operation 91
51 Before Starting Up the Machine (for Operation) 92
52 Machine Crushing Mode 93
53 Methods of Operation 93
54 Automatic Mode 93
541 Feeder Start and Stop 95
542 Feeder Speed Adjustment 95
543 Natural Fines Conveor Start and Stop 95
544 Automatic Operation - Additional Control Screen 95
545 To Stop the Crusher in Auto Mode 96
546 Return to Initial Control Displa 96
55 Manual Mode 97
551 Starting the machine 98
552 Engine Speed Adjustment 98
553 Feeder Start and Speed Control 98
554 Natural Fines Conveor Start and Stop 99
555 Manual Operation Screen Displa 2 99
556 Crusher Chamber Level Monitor 99
557 Joggle the Crusher100
558 Using Radio Remote for Machine Adjustments101
559 Control Feeder b Engine and Crusher Load102
5510 View Engine parameters103
5511 Manual Operation Screen Displa 3104
5512 Main conveor raise and lower104
56 Stalled or Blocked Crusher105
57 Adjust the Jaw Closed Size Setting (CSS)106
571 Using Radio Remote to Adjust the Jaw CSS106
58 Operating The Machine (Crushing)108
581 Loading Material Into Machine:108
59 Reverse Jaw Operation109
510 Feeder Transfer Chute Setup110
6 Maintenance111
61 Maintenance - Safet Requirements112
62 Dail Maintenance Schedule114
63 Weekl Maintenance Schedule115
64 50-80 Hours Maintenance Schedule116
65 250 Hours Maintenance Schedule117
66 500 Hours Maintenance Schedule118
67 750 Hours Maintenance Schedule118
68 1000 Hours Maintenance Schedule119
69 2000 Hours Maintenance Schedule120
610 Maintenance Procedures121
6101 Fluid Drain Points122
6102 Engine Oil - Check Level and Top Up122
6103 Diesel Fuel - Check Level and Top Up123
6104 Diesel Water Trap - Drain124
6105 Hdraulic Fluid - Check Level and Top Up124
6106 Engine Coolant - Check Level and Top Up125
6107 Checking/ Changing Hdraulic Tank Air Breather125
6108 Air Cleaner - Servicing126
6109 Magnet Conveor - Maintenance127
61010 To Adjust the Magnet Conveor Belt Tension128
61011 Feeder Gearbox - Check Oil Level and Top Up129
61012 Bearings - Grease130
61013 Grease Pump Unit (Auto-lubrication sstem)- Fill with Grease131
61014 Inspecting/ Adjusting Belt Sealing Rubbers132
61015 Belt Scraper - Adjust133
61016 Conveor Belts - Adjust134
61017 Hdraulic Filters - Replace135
61018 Track Gearbox Oil - Change137
61019 Track Tension138
61020 Track Tension - Check139
61021 Track Tension - Increase140
61022 Track Tension - Reduce141
611 Jaw Plates - Turning and changing142
6111 Prepare to Remove the Jaw Plates143
6112 Jaw Guards - Remove144
6113 Swing Jaw Plate - Remove145
6114 Fixed Jaw Plate - Remove149
6115 Crusher Box Liner Plates - Replace152
6116 Fixed Jaw Plate - Install154
6117 Swing Jaw Plate - Install159
6118 Jaw Guards - Install164
6119 Toggle Plate - Remove/ Replace165
612 Oils and Fluids170
613 Machine Fault Codes and Maintenance Screens172
6131 Maintenance screens172
6132 Machine Fault Codes172
6133 Red Faults172
6134 Blue Faults173
6135 Engine Faults173
7 Trouble Shooting175
71 Trouble Shooting176
711 Machine faults displaed on screen176
712 Original Equipment Manufacturer (OEM) Trouble shooting178
9 Electrical and Hdraulics181
91 Electrical Schematics183
92 Hdraulic Schematics204
10 Information and Data Sheets207
101 Original Equipment Manufacturer Information208
Magnet separator 209
Tracks217
Autolubrication265
102 Hazardous Substances208
Shell Gas Oil319
Shell Anti-freeze327
103 Variations and Options (if applicable)208
Aeroshell 33335
Shell Naturelle Fluid HF-E 46343
Shell Rimula 15w-40351
Shell Tellus 68361

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