Sandvik Mining QJ341 Operators Manual – PDF DOWNLOAD

Sandvik Mining QJ341 Operators Manual - PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QJ341 Operators Manual - PDF DOWNLOAD

Language : English,
Pages :206
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sandvik Mining QJ341 Operators Manual - PDF DOWNLOAD

Operator’s Manual 0
Conformity Section 3
Contents 5
1 Safety Section 11
11 Safety Essentials 12
111 Safety Labels and Signals 13
112 Signal Words 13
113 General Hazard Symbol 13
114 Safety Hazards Pertaining to the Equipment 13
115 Colour Coded Safety Signs 14
116 Symbols for Prohibited Actions 14
117 Symbols for Mandatory Actions 15
118 Symbols for Hazards 16
119 Machine Serial Number Plate 17
12 Component Safety Features 17
13 Features for Operator Safety 17
14 Environmental Safety 18
141 Hazardous Materials 18
142 Machine Disposal 19
15 Personal Protective Equipment (PPE) 19
151 Entanglement Hazards 19
152 Minimum Required Personal Protective Equipment (PPE) 20
16 Hazard Zones 21
17 Measured Noise Levels 22
18 Vibration Levels 22
19 Organizational Safety Measures 22
110 Personnel Qualifications, Requirements and Responsibilities 23
111 Safety Advice Regarding Specific Operational Phases 23
1111 Standard Operation 23
1112 Blockage or Malfunction 24
1113 Unguarded Areas 25
112 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 25
1121 Securing Equipment Before Performing Maintenance 25
1122 Maintenance Site Conditions 26
1123 Replacement & Removal of Components 26
1124 Climbing and Falling 26
1125 Safety Considerations During Maintenance 27
1126 Safety Considerations During Cleaning 28
1127 Removal of Safety Devices, Guards and Decals 28
1128 Surrounding Structures 28
1129 Safety when Refuelling 29
113 Specific Hazards 29
1131 Electrical Energy 29
1132 Battery 30
1133 Gas, Dust, Steam, Smoke and Noise 31
1134 Welding or Naked Flames 31
1135 Hydraulic Equipment 32
1136 Hazardous Substances 33
114 Safety Decals - Locations 35
2 Transport and Technical Data 41
21 Special Considerations for Transport 42
211 Machine Preparation for Transport 42
212 Tracking Machine onto/off Transport Vehicle 48
22 Transport and Working Dimensions 48
23 Application and Limitations 49
231 Common Applications 49
24 Description 49
25 Operation Description 49
26 Key Features 49
27 Identification of Main Units 50
28 Identification of Emergency Stop Positions 51
29 Technical Information 51
291 Machine dimensions 51
292 Standard Features 51
293 Options 51
210 Specification of Main Units 52
2101 Feeder 52
2102 Crusher 52
2103 Main Conveyor 52
2104 Natural Fines Conveyor 52
2105 Tracks 52
2106 Power Unit 53
2107 Magnetic Separator 53
211 Machine Working Dimensions 54
212 Machine Transport Dimensions 55
3 Product Overview 57
31 Product Overview 58
311 Main Components: 58
312 Optional Extras: 58
313 Machine Layout Indicating Main Components 59
4 Commissioning and Shut Down 61
42 Commissioning and Shutdown - Safety 62
43 Commissioning 63
431 Preliminary Operations 63
44 Main Control Devices 66
441 Electrical Control Box 66
442 Display Panel 67
443 Setting Time and Date 68
444 Setting the Language 68
45 Engine - Starting Procedure 69
451 Engine Starting Procedure - Safety 69
452 Tracking Machine 71
453 Direction indicators 73
454 Wired umbilical track control 74
455 Main Conveyor - Manual Raise 75
456 Machine Set-up for Operation 76
457 Jacking Legs - Lower 81
458 Jacking Legs - Raise 84
46 Operating the Machine 88
461 Start-up Sequence - Running the Crusher 88
462 Manual Run Mode 89
463 Manual Run Page 1 Options - Functionality 91
464 Manual Run Page 2 Options - Functionality 93
465 Auto Run Mode 94
466 Auto Mode Display - Functionality 96
467 Feed Conveyor - Remote Adjustment 97
468 Feeder Transfer Chute 98
47 Fault Events 99
48 Machine Shut Down101
481 Machine Shut Down Safety101
482 Manual Stop Sequence102
483 Auto Stop Sequence103
484 Emergency Stop - Operation104
485 Emergency Stop - Reset104
49 Lock and Tag-out Procedure105
491 Tag Removal Procedure106
5 Operation107
51 Before Starting Up the Machine for Operation108
52 Machine Crushing Mode109
53 Methods of Operation109
54 Automatic Mode110
541 Feeder Start and Stop111
542 Feeder Speed Adjustment111
543 Natural Fines Conveyor Start and Stop111
544 Automatic Operation - Additional Control Screen111
545 To Stop the Crusher in Auto Mode112
546 Return to Initial Control Display112
55 Manual Mode113
551 Starting the machine114
552 Engine Speed Adjustment114
553 Feeder Start and Speed Control114
554 Natural Fines Conveyor Start and Stop115
555 Manual Operation Screen Display 2115
556 Crusher Chamber Level Monitor116
557 Joggle the Crusher117
558 Using Radio Remote for Machine Adjustments118
559 Control Feeder by Engine and Crusher Load119
5510 View Engine parameters120
5511 Manual Operation Screen Display 3 0
5512 Main conveyor raise and lower 0
56 Stalled or Blocked Crusher122
57 Adjust the Jaw Closed Size Setting (CSS)123
58 Operating The Machine (Crushing)125
581 Loading Material Into Machine:125
59 Reverse Jaw Operation126
510 Feeder Transfer Chute Setup127
6 Maintenance129
61 Maintenance - Safety Requirements130
62 Daily Maintenance Schedule132
63 Weekly Maintenance Schedule133
64 50-80 Hours Maintenance Schedule134
65 250 Hours Maintenance Schedule135
66 500 Hours Maintenance Schedule136
67 750 Hours Maintenance Schedule136
68 1000 Hours Maintenance Schedule137
69 2000 Hours Maintenance Schedule138
610 Maintenance Procedures139
6101 Fluid Drain Points140
6102 Engine Oil - Check Level and Top Up140
6103 Diesel Fuel - Check Level and Top Up141
6104 Diesel Water Trap - Drain142
6105 Hydraulic Fluid - Check Level and Top Up142
6106 Engine Coolant - Check Level and Top Up143
6107 Checking/ Changing Hydraulic Tank Air Breather143
6108 Air Cleaner - Servicing144
6109 Magnet Conveyor - Maintenance145
61010 To Adjust the Magnet Conveyor Belt Tension146
61011 Feeder Gearbox - Check Oil Level and Top Up147
61012 Bearings - Grease148
61013 Grease Pump Unit (Auto-lubrication system)- Fill with Grease149
61014 Inspecting/ Adjusting Belt Sealing Rubbers150
61015 Belt Scraper - Adjust151
61016 Conveyor Belts - Adjust152
61017 Hydraulic Filters - Replace153
61018 Track Gearbox Oil - Change155
61019 Track Tension156
61020 Track Tension - Check157
61021 Track Tension - Increase158
61022 Track Tension - Reduce159
611 Jaw Plates - Turning and changing160
6111 Prepare to Remove the Jaw Plates161
6112 Jaw Guards - Remove162
6113 Swing Jaw Plate - Remove163
6114 Fixed Jaw Plate - Remove167
6115 Crusher Box Liner Plates - Replace170
6116 Fixed Jaw Plate - Install172
6117 Swing Jaw Plate - Install178
6118 Jaw Guards - Install183
6119 Toggle Plate - Remove/ Replace184
612 Oils and Fluids189
613 Machine Fault Codes and Maintenance Screens191
6131 Maintenance screens191
6132 Machine Fault Codes191
6133 Red Faults191
6134 Blue Faults192
6135 Engine Faults192
7 Trouble Shooting195
71 Trouble Shooting196
711 Machine faults displayed on screen196
712 Original Equipment Manufacturer (OEM) Trouble shooting198
Electrical and Hydraulics199
91 Electrical Schematics200
92 Hydraulic Schematics202
Information and Data Sheets205
101 Original Equipment Manufacturer Information206
102 Hazardous Substances206
103 Variations and Options (if applicable)206

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