Sandvik QH331 Operators Manual_1884BG12023 – PDF DOWNLOAD

Sandvik QH331 Operators Manual_1884BG12023 – PDF DOWNLOAD

FILE DETAILS:

Sandvik QH331 Operators Manual_1884BG12023 – PDF DOWNLOAD

Language : English
Pages :256
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sandvik QH331 Operators Manual_1884BG12023 – PDF DOWNLOAD

10 Safety Section – Introduction 11
11 The purpose of these instructions 12
12 Identification of the product 12
121 Product type and serial number 12
122 Product manufacturer 13
123 Manuals 13
124 How to identify the right manual for the product 14
125 Validity of the manuals 14
13 Copyright notice 14
14 Definitions 14
20 Safety Section – Safety and Environmental Instructions 17
21 Safety labels and signals 18
211 Signal words 18
212 General hazard symbol 18
213 Symbols for mandatory actions 19
214 Symbols for prohibited actions 20
215 Hazard symbols 20
216 Labels on the product 22
217 Visual and audible signals 25
22 User obligations 25
221 Managing work related hazards 26
222 Scheduled safety inspections and preventive maintenance 27
223 Personal protective equipment 28
23 Product limitations 29
231 Intended use 29
232 Foreseeable misuse 29
233 Prohibited use 29
234 29
235 Maximum inclination angles during tramming and parking 29
236 Maximum inclination angles during operation 30
237 Modifications 30
24 Hazard zones 31
25 Safeguarding 32
251 Guards 32
252 Protective devices 34
26 Complementary protective measures 35
261 Use of Emergency stop function 35
262 Emergency exit 37
263 Safe access to machinery and three point support 37
264 Isolation and energy dissipation 38
265 Fire risk control measures 40
27 Protection against emission hazards 41
271 Noise 41
272 Vibration 42
273 Dust 42
28 Emergency procedures and methods for unblocking 43
29 Safety considerations for maintenance 44
210 Environment 47
2101 Decommissioning 47
2102 Dismantling 47
2103 Disposal 48
211 Potential product related hazards identified by the user 49
212 Incident reporting 50
30 Technical and Transport 51
31 Transport 52
311 Special Considerations For Transport Of The QH331 52
312 Machine Preparation for Transport 52
313 Preparing the Feed Conveyor 54
314 Preparing the feed Conveyor maintenance platform 55
315 Preparing the ladders 56
316 Tracking the machine onto and off the transport vehicle 58
32 Technical Information 59
321 Standard Features 59
322 Options 59
323 Transport and Working Dimensions 61
33 Identification of Main Units 63
34 Specification of Main Units 64
341 Feeder Hopper 64
342 Feed Conveyor 64
343 Crusher 64
344 Main Conveyor 64
345 Tracks 64
346 Power Unit 64
41 Product Overview 66
411 Major Components 66
412 Identification and Operation of the QH331 Controls 67
413 Main Control Panel 67
414 Hydraulic Controls 69
415 Radio Remote Control Unit 70
416 Umbilical Remote Control Unit 71
40 Product Overview 65
50 Commissioning and Shut Down 73
51 Commissioning & Shutdown Safety 74
511 Who is at Risk 74
512 Managing Work related Hazards with a Risk Assessment 74
513 When carrying out maintenance or adjustment 74
52 Commissioning 75
521 Preparation for Machine STARTUP 75
522 Engine Start-up Sequence 76
523 Setting Language of Control Panel Display 77
524 Setting the date/time 78
525 Sequence For Tracking Machine 79
526 Initial Setup and Operation 82
527 Set Up ladder 1 and ladder 2 83
528 Preparing the feed Conveyor maintenance platform 85
529 Restarting the Engine to activate Auxillary Controls 86
5210 Preparing the Feed Conveyor 86
5211 Belt Tension Check during Commissioning 89
53 Machine operation 92
54 Machine Shut Down 92
541 Auto Stop Sequence 92
542 Preparing the machine for transport or for the machine to be moved to another location 93
543 Emergency Stop 93
55 Location Of Emergency Stops On qh331 94
551 Preparing the machine for transport or for the machine to be moved to another location 95
61 Operation Safety100
611 Who is at Risk100
612 Managing Work related Hazards with a Risk Assessment100
613 When carrying out maintenance or adjustment100
62 Loading the feeder101
621 Avoid damage to equipment101
63 Common Applications103
631 Construction, Demolition and recycling103
632 Minerals and Quarrying103
633 Maximum Feed size for Crusher103
64 Feed and Jams104
65 Operating the QH331105
651 Start-up Sequence For Running the Crusher105
652 Auto Run Mode107
653 Auto Start Up Sequence108
654 Auto Stop Sequence109
655 Manual Run Mode110
656 Manual Start Up111
657 Feed Conveyor Adjustment113
658 Hopper Level Adjustment114
659 Tail Conveyor Level Sensor115
66 Machine Shut Down116
661 Manual Stop Sequence116
67 Clearing Crusher Chamber Jam’s117
671 Managing Work Related Hazards with a Risk Assessment117
672 Auto Run Closed Side Setting (CSS) Adjustment118
673 Main Operations Menu119
60 Operation 99
70 Maintenance121
71 Maintenance Safety122
711 Who is at Risk122
712 Managing Work related Hazards with a Risk Assessment122
713 When carrying out maintenance or adjustment122
72 Maintenance Schedule123
721 Power Unit Engine and Hydraulic123
722 Crusher & Feeder124
723 Testing the Emergency stop function and Battery Isolator126
724 Conveyors and General128
725 Belt Tension129
726 Engine Maintenance132
727 Radio Remote Control battery Charging132
728 Air Cleaner Maintenance133
729 Battery Maintenance134
7210 Check / Adding Fuel134
7211 Emptying the Fuel Filter Water Trap135
7212 Special Considerations For Maintenance Or Repair with Welding136
73 Hydraulic System137
731 Hydraulic Oil137
732 Hydraulic oil is added as follows:138
733 Changing The Return Line Filter139
734 Changing The Suction Filters and the Hydraulic Oil140
74 Lubrication System142
741 Lubrication Oil143
742 Changing the Lubrication Oil144
743 Track Maintenance145
744 Checking the Track Tension146
745 Tighten the Tracks147
746 Loosen the Tracks147
747 Track Drive Units148
75 Conveyor Belt Maintenance149
751 Tensioning the Feed Conveyor Belt149
752 Tensioning The Main Conveyor belt150
753 Tracking the Belts152
754 Maintenance Data154
755 Hydraulic Oil Requirements for QH331 Machines154
76 Lubricants and Fluids157
761 Greasing Schedule158
762 Care of chrome160
81 Trouble Shooting Safety162
811 Who is at Risk162
812 Managing Work related Hazards with a Risk Assessment162
813 When carrying out maintenance or adjustment162
814 Diagnostic Screen163
815 Engine Status164
82 Service Log and Faults165
83 Machine Shutdown Faults170
831 FC 101Emergency Stop Alarm170
84 Using the Proportional Spool Valve System (PSVS) controls to Diagnose Hydraulic or Electrical Faults171
841 Service Engineer Selection for PSVS Diagnosis171
842 PSVS Diagnosis for Hydraulic or Electrical Faults171
85 Commissioning and Engine Warranty173
851 Commissioning and Warranty Registration173
86 CAT Register Instructions174
861 CAT C Series Warranty Statement175
80 Trouble Shooting and Warranty161
90 Spare Parts177
91 Spare Parts178
911 Spare Parts illustrations178
912 Ordering Procedure:178
913 Managing Work related Hazards with a Risk Assessment179
914 When carrying out maintenance or adjustment179
92 Machine Assemblies180
921 Top Level180
922 QH331 Chassis assembly182
923 Mid Section Walkway184
924 RHS Maintenance Platform186
925 Rear Maintenance Platform188
926 Lubrication Tank189
927 Clutch Lubrication Tank190
928 Cone Assembly192
929 Cone Discharge Chute194
9210 Chassis Tower196
9211 Hydraulic Tank198
9212 Diesel Tank200
9213 Feed Conveyor202
9214 Feeder Support Frame204
9215 Main Conveyor206
9216 Main Conveyor lower section208
9217 Control Cabinet210
9218 Power Unit212
9219 Flywheel guard217
9220 Tensioning Device218
9221 Tensioning Pulley219
9222 Active Turnbuckle Assembly220
9223 Engine Filter Kits – CAT C9 3A221
9224 Engine Filter Kits – CAT C93 3B222
101 Electrical Schematics224
102 Hydraulic246
1021 Hydraulic circuit246
1022 Hydraulic hose kits247
100 Electrical and Hydraulic223
111 OEM Appendices254
1111 CH430 CONE Crusher Operation254
1112 CH430 CONE Crusher maintenance Manual254
1113 CH430 CONE Crusher Spare Parts254
1114 CH430 CONE Crusher Wear Parts254
1115 Crawler Tracks Operation Manual254
1116 M-PROS Control System Spare Parts254
1117 Optional Extra’s254
110 OEM Section253

IMAGES PREVIEW OF THE MANUAL:

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