Sany SRT55D Off-Highway Trucks Safety, Operation and Maintenance Manual – PDF DOWNLOAD

Sany SRT55D Off-Highway Trucks Safety, Operation and Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Sany SRT55D Off-Highway Trucks Safety, Operation and Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sany SRT55D Off-Highway Trucks Safety, Operation and Maintenance Manual – PDF DOWNLOAD

1 Foreword
1 1 Overview 1-1
1 2 Safety Information 1-3
1 3 Your Documentation Package 1-5
1 3 1 Recommendations on using the documentation 1-5
1 3 2 Documentation storage 1-5
1 4 Page Numbers 1-6
1 5 Regulation of Use 1-6
1 5 1 Machine applications 1-6
1 5 2 Directions of machine 1-6
1 6 Breaking in a New Machine 1-6
1 7 Visibility from Operator’s Seat 1-7
1 8 Machine Information 1-9
1 8 1 Product identification plate 1-9
1 8 2 Engine identification plate 1-10
1 8 3 Display screen 1-11
1 8 4 Table for serial number and distributor information 1-11
2 Safety
2 1 Safety Labels 2-1
2 1 1 Position for attaching safety labels 2-1
2 1 2 Safety labels 2-2
2 2 General Precautions 2-8
2 2 1 Safety rules 2-8
2 2 2 Abnormalities 2-8
2 2 3 Personal protective equipment 2-8
2 2 4 Fire extinguisher and first aid kit 2-9
2 2 5 Safety equipment 2-10
2 2 6 Cleaning your machine 2-10
2 2 7 Keeping the cab clean 2-11
2 2 8 Precautions when leaving the machine 2-11
2 2 9 Handholds and steps 2-12
2 2 10 Preventing burns 2-13
2 2 10 1 Hot coolant 2-13
2 2 10 2 Hot oil 2-13
2 2 11 Preventing fire and explosion 2-14
2 2 11 1 Fire caused by fuel or oils 2-14
2 2 11 2 Fire caused by flammable materials 2-15
2 2 11 3 Fire caused by electric lines 2-15
2 2 11 4 Fire caused by hydraulic lines 2-15
2 2 11 5 Fire caused by illumination equipment 2-16
2 2 12 In the event of fire 2-16
2 2 13 Windshield cleaning detergent 2-16
2 2 14 Precautions when using ROPS(Roll over protective structure) 2-17
2 2 15 Attachment installation 2-17
2 2 16 Cab windows glasses 2-18
2 2 17 Unauthorized modification 2-18
2 2 18 Examination and confirmation of worksite 2-18
2 2 19 Operation on soft ground 2-19
2 2 20 Overhead power cables 2-20
2 2 21 Alternate exit 2-21
2 2 22 Ensure good visibilty 2-21
2 2 23 Asbestos hazard 2-22
2 3 Safe Operation Precautions 2-23
2 3 1 Safe starting 2-23
2 3 1 1 Safe mounting 2-23
2 3 1 2 Seat adjustment 2-23
2 3 1 3 Seat belt 2-24
2 3 1 4 Before starting the engine 2-24
2 3 1 5 Engine starting rules 2-25
2 3 1 6 Starting engine in cold season 2-25
2 3 1 7 Engine starting aid 2-26
2 3 1 8 After starting the engine 2-27
2 3 2 Operation 2-27
2 3 2 1 Inspection before operation 2-27
2 3 2 2 Prior-operation precautions 2-27
2 3 2 3 Precautions when traveling 2-28
2 3 2 4 Precautions when traveling on slopes 2-30
2 3 2 5 Precautions when operating 2-30
2 3 2 6 Precautions for accumulated snow, and ice 2-30
2 3 2 7 Parking the machine 2-31
2 3 2 8 Preparing the machine 2-32
2 3 3 Transportation 2-33
2 3 3 1 Loading and unloading the machine 2-33
2 3 3 2 Transporting the machine 2-34
2 3 4 Battery 2-35
2 3 5 Towing 2-37
2 4 Precautions for Maintenance 2-38
2 4 1 Lock-out and tag-out 2-38
2 4 2 Select a working area 2-38
2 4 3 Prior-maintenance precautions 2-38
2 4 4 Preparing yourself 2-39
2 4 5 Stop engine before carrying out maintenance 2-40
2 4 6 Maintenance with engine running 2-41
2 4 7 Using proper tools 2-42
2 4 8 Handling suspension cylinder 2-42
2 4 9 Working under the machine 2-42
2 4 10 Work in loud noise 2-43
2 4 11 Use compressed air 2-43
2 4 12 Use a hammer 2-43
2 4 13 Welding operation 2-43
2 4 14 Precautions with high-pressure oil 2-44
2 4 15 High-pressure hoses 2-45
2 4 16 Hot cooling system 2-45
2 4 17 Air-conditioning system 2-46
2 4 18 High voltage precautions 2-46
2 4 19 Accumulator 2-47
2 4 20 Avoiding fire and explosion 2-47
2 4 21 Regular replacement of safetyrelated parts 2-48
2 4 22 Maintenance operation 2-48
2 4 23 Proper disposal of wastes 2-49
2 5 Precautions With Tires 2-50
2 5 1 Handling tires 2-50
2 5 2 Precautions when storing tire 2-51
3 Controls and Operating
3 1 Controls and Instruments 3-1
3 2 Indicator 3-2
3 3 Instruments 3-4
3 4 Reversing Monitoring System 3-6
3 5 Switches 3-7
3 6 Combined Switch 3-9
3 7 Air Conditioner Control Panel 3-9
3 8 Driver Seat 3-11
3 9 Seat Belt 3-12
3 10 Truck Controls 3-13
3 10 1 Braking 3-13
3 10 2 Service Brake 3-13
3 10 3 Parking Brake 3-14
3 10 4 Emergency brake 3-14
3 10 5 Retarder 3-14
3 11 Engine 3-16
3 11 1 Electronic Foot Pedal 3-16
3 11 2 Quantum electronic fuel system 3-17
3 11 3 Quantum electronic fuel system – description 3-18
3 11 4 Quantum electronic fuel system – operation 3-19
3 11 5 Electronic fuel system diagnostic codes 3-20
3 12 Steering 3-23
3 13 Transmission 3-24
3 13 1 CEC2 shift system 3-24
3 13 2 Introduction and operation 3-27
3 13 3 General transmission operation 3-31
3 13 4 Retrieving diagnostic codes 3-32
3 13 5 Clearing diagnostic codes 3-33
3 14 Body Control 3-36
4 Operating the Truck
4 1 Pre-Starting Inspection 4-1
4 2 Check Of Each Component 4-3
4 3 Engine Operation 4-6
4 4 Start the Engine 4-8
4 5 Starting the Engine with Jumper Cables 4-10
4 6 Check Before Driving 4-11
4 7 Braking Function Check 4-12
4 8 Service Brake Performance Check 4-12
4 9 Emergency Brake Performance Check 4-13
4 10 Driving and Stopping 4-13
4 11 Stopping the Engine 4-14
4 12 Parking 4-16
4 13 Prolonged Storage 4-16
5 Working the Truck
5 1 Working the Truck 5-1
5 2 Loading 5-1
5 3 Hauling 5-3
5 4 Dumping 5-4
5 5 Empty Return 5-6
6 Roading
6 1 General 6-1
6 2 Preparation Prior to Roading 6-2
6 3 In Case of Trouble 6-3
7 Moving Disabled Truck
7 1 Moving Disabled Truck 7-1
8 Lubrication and Servicing
8 1 Safety Precautions 8-1
8 2 Lubrication and Maintenance 8-2
8 3 Other Maintenance 8-8
8 4 Service Capacity 8-12
8 5 Recommended Lubricants 8-13
8 6 Maintenance Procedures 8-19
8 6 1 Daily (10hrs) maintenance inspection form 8-19
8 6 2 Maintenance inspection form for 150hrs 8-23
8 6 3 Maintenance inspection form for 250hrs 8-25
8 6 4 Maintenance inspection form for 300hrs 8-27
8 6 5 Maintenance inspection form for 450hrs 8-29
8 6 6 Maintenance inspection form for 500hrs 8-31
8 6 7 Maintenance inspection form for 600hrs 8-33
8 6 8 Maintenance inspection form for 750hrs 8-35
8 6 9 Maintenance inspection form for 900hrs 8-37
8 6 10 Maintenance inspection form for 1000hrs 8-39
8 6 11 Maintenance inspection form for 1050hrs 8-43
8 6 12 Maintenance inspection form for 1200hrs 8-45
8 6 13 Maintenance inspection form for 1250hrs 8-47
8 6 14 Maintenance inspection form for 1350hrs 8-49
8 6 15 Maintenance inspection form for 1500hrs 8-51
8 6 16 Maintenance inspection form for 1650hrs 8-55
8 6 17 Maintenance inspection form for 1750hrs 8-57
8 6 18 Maintenance inspection form for 1800hrs 8-59
8 6 19 Maintenance inspection form for 1950hrs 8-61
8 6 20 Maintenance inspection form for 2000hrs 8-63
8 6 21 Maintenance inspection form for 2100hrs 8-67
8 6 22 Maintenance inspection form for 2250hrs 8-69
8 6 23 Maintenance inspection form for 2400hrs 8-71
8 6 24 Maintenance inspection form for 2500hrs 8-73
8 6 25 Maintenance inspection form for 2550hrs 8-75
8 6 26 Maintenance inspection form for 2700hrs 8-77
8 6 27 Maintenance inspection form for 2750hrs 8-79
8 6 28 Maintenance inspection form for 2850hrs 8-81
8 6 29 Maintenance inspection form for 3000hrs 8-83
8 6 30 Maintenance inspection form for 3150hrs 8-87
8 6 31 Maintenance inspection form for 3250hrs 8-89
8 6 32 Maintenance inspection form for 3300hrs 8-91
8 6 33 Maintenance inspection form for 3450hrs 8-93
8 6 34 Maintenance inspection form for 3500hrs 8-95
8 6 35 Maintenance inspection form for 3550hrs 8-97
8 6 36 Maintenance inspection form for 3600hrs 8-99
8 6 37 Maintenance inspection form for 3750hrs 8-101
8 6 38 Maintenance inspection form for 3900hrs 8-105
8 6 39 Maintenance inspection form for 4000hrs 8-107
8 6 40 Maintenance inspection form for 4050hrs 8-111
8 6 41 Maintenance inspection form for 4200hrs 8-113
8 6 42 Maintenance inspection form for 6000hrs 8-115
8 6 43 Maintenance inspection form for 10000hrs 8-119