Sany SY16C Hydraulic Excavator Maintenance Manual & Service Manual – PDF DOWNLOAD

Sany SY16C Hydraulic Excavator Maintenance Manual & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Sany SY16C Hydraulic Excavator Maintenance Manual & Service Manual – PDF DOWNLOAD

Language : English
Pages : 148
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sany SY16C Hydraulic Excavator Maintenance Manual & Service Manual – PDF DOWNLOAD

Maintenance Manual......................................................................  1
	Introduction........................................................................  8
		Foreword........................................................................  8
		Structure of the instructions...................................................  8
	Safety.............................................................................. 11
		Intended use.................................................................... 11
		Incorrect use................................................................... 11
		Operator duties................................................................. 13
		Obligations of maintenance personnel/specialised personnel...................... 13
		Hazards around the machine...................................................... 14
			Ground...................................................................... 14
			Power cables................................................................ 14
			Flammable / explosive environment........................................... 15
			Storms...................................................................... 15
			Poor visibility............................................................. 15
			Extreme climatic conditions................................................. 15
		Hazard points on the machine.................................................... 16
			General dangers............................................................. 16
			Mechanical dangers.......................................................... 17
			Hydraulic dangers........................................................... 18
			Electrical dangers.......................................................... 19
			Dangers from lifting equipment.............................................. 20
		Personal protective equipment................................................... 21
		Safety systems and protective devices........................................... 22
		Safety markings................................................................. 23
	Preparation......................................................................... 28
		Overview........................................................................ 28
		Bringing the machine into the maintenance position.............................. 29
		Maintenance while the machine is running........................................ 30
	Maintenance schedule................................................................ 31
		Initial inspection.............................................................. 31
		Regular maintenance............................................................. 32
		As required..................................................................... 33
	Lubrication......................................................................... 34
		Overview........................................................................ 34
		Lubrication chart............................................................... 36
		Slewing gear lubrication points................................................. 40
		Swivel cylinder lubrication points.............................................. 40
		Boom suspension lubrication points.............................................. 40
		Boom cylinder lubrication points................................................ 41
		Lubrication points for the excavator arm suspension system...................... 41
		Lubrication points for the boom cylinder........................................ 41
		Bucket suspension system lubrication points..................................... 42
		Bucket cylinder lubrication points.............................................. 42
		Blade lubrication points........................................................ 42
	Machine signage..................................................................... 43
	Engine.............................................................................. 44
		Overview........................................................................ 44
		Maintenance overview............................................................ 46
		Engine visual inspection........................................................ 47
		Checking and adjusting the fan belt............................................. 48
		Replacing the engine oil and engine oil filter.................................. 50
		Replacing the engine air filter................................................. 53
		Checking the starter............................................................ 55
		Checking and adjusting the valve clearance...................................... 55
		Inspecting the alternator....................................................... 55
		Checking and cleaning the outside of the coolant tank and radiator.............. 56
		Changing the coolant............................................................ 58
		Checking the water pump......................................................... 61
	Fuel system......................................................................... 62
		Overview........................................................................ 62
		Maintenance overview............................................................ 64
		Replacing the fuel filter....................................................... 65
		Replacing the fuel prefilter.................................................... 67
		Check the fuel pre-filter and drain off any water that it may contain........... 68
		Checking the fuel filter and fuel prefilter for leaks........................... 70
		Purging the air from the fuel system............................................ 70
		Cleaning the fuel tank.......................................................... 71
		Replacing fuel lines............................................................ 71
	Hydraulic system.................................................................... 72
		Overview........................................................................ 72
		Maintenance overview............................................................ 74
		Changing the hydraulic oil...................................................... 75
		Checking and cleaning the breather valve........................................ 76
		Cleaning or replacing the hydraulic oil suction filter screen................... 77
		Replacing the hydraulic oil return filter....................................... 79
		Changing the hydraulic oil pilot filter......................................... 80
		Replacing hydraulic hoses....................................................... 81
	Slewing ring........................................................................ 82
		Overview........................................................................ 82
		Maintenance overview............................................................ 84
		Lubricating the slewing ring.................................................... 85
	Tracks.............................................................................. 86
		Overview........................................................................ 86
		Maintenance overview............................................................ 88
		Checking and adjusting the track tension........................................ 89
		Bleeding the drive motors after changing the gearbox oil........................ 91
		Checking the drive motor oil level and changing the oil......................... 92
	Work equipment...................................................................... 94
		Replacing the excavator teeth................................................... 94
		Bucket.......................................................................... 97
		Adjusting the blade width.......................................................100
	Error detection.....................................................................101
		Operator........................................................................101
		Maintenance personnel...........................................................101
		Service personnel...............................................................101
		Error codes.....................................................................101
	Error elimination...................................................................103
		Procedure.......................................................................103
		Errors..........................................................................105
			Engine errors...............................................................105
			Further errors..............................................................110
		Inspection before error elimination.............................................114
		Troubleshooting and eliminating errors..........................................116
		Carrying out measures to eliminate errors.......................................118
			Disassembling the hydraulic system and conducting maintenance work on it....118
			Replacing the battery.......................................................118
			Charging the battery........................................................119
			Fuses.......................................................................120
			Replacing a work spotlight bulb.............................................122
			Starting assistance from additional batteries or generators.................122
	Additional equipment................................................................124
		Quick change system.............................................................125
			Installing the quick change mechanism.......................................125
			Disassembling the quick change mechanism....................................126
			Fitting a bucket with the quick change mechanism............................127
	Interface description...............................................................128
		Preparing the machine...........................................................128
		Hydraulic circuit...............................................................130
			Components..................................................................130
			Connecting additional equipment to the hydraulic circuit....................132
			Checking connected parts....................................................133
	Disposal............................................................................135
	Annex...............................................................................136
		Tightening torques..............................................................137
			Screws with strength classes 8.8, 10.9, 12.9................................137
			Tightening torques for hydraulic screws.....................................137
			Screws with strength classes 10.9 and 12.9 for the excavator................138
			Hydraulic hose screw connections for the excavator..........................138
			Other screw connections for the excavator...................................139
		Operating material overview.....................................................141
			Fluid capacities of the machine.............................................141
			Specifications for consumables..............................................141
			Information about the use of grease.........................................142
			Information about the use of fuel...........................................142
	Diagrams............................................................................148