Sany SY16C Hydraulic Excavator Operation Manual – PDF DOWNLOAD

Sany SY16C Hydraulic Excavator Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Sany SY16C Hydraulic Excavator Operation Manual – PDF DOWNLOAD

Language : English
Pages :149
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sany SY16C Hydraulic Excavator Operation Manual – PDF DOWNLOAD

Table of contents
1 EC declaration of conformity 3
2 Introduction 10
2.1 Foreword 10
2.2 Structure of the instructions 10
3 Safety 13
3.1 Intended use 13
3.2 Incorrect use 13
3.3 Operator duties 15
3.4 Obligations of maintenance personnel/
specialised personnel
15
3.5 Hazards around the machine 16
3.5.1 Ground 16
3.5.2 Power cables 16
3.5.3 Flammable / explosive environment 17
3.5.4 Storms 17
3.5.5 Poor visibility 17
3.5.6 Extreme climatic conditions 17
3.6 Hazard points on the machine 18
3.6.1 General dangers 18
3.6.2 Mechanical dangers 19
3.6.3 Hydraulic dangers 20
3.6.4 Electrical dangers 21
3.6.5 Dangers from lifting equipment 21
3.7 Personal protective equipment 23
3.8 Safety systems and protective devices 24
3.9 Safety markings 25
4 Machine description 30
4.1 Overview 30
4.2 Features 30
4.3 Assemblies 31
4.4 Cab 32
4.4.1 Document pouch 32
4.4.2 Emergency exit 33
4.4.3 EMERGENCY stop 33
4.4.4 Horn 33
4.4.5 Safety lever 34
4.4.6 Fire extinguisher 34
4.4.7 Rear-view mirrors 35
4.4.8 Seat belt 35
4.4.9 Acoustic driver warning 35
4.5 Maintenance doors 36
4.5.1 Rear side maintenance cover 36
4.5.2 Covers 37
4.6 Motor and gear units 38
4.6.1 Diesel engine 38
4.6.2 Track Drive System and Swing Motor 39
4.7 Hydraulic system 40
4.8 Electrical system / control 41
4.8.1 Lighting system 41
4.8.2 Fuses 42
4.8.3 Emergency stop 44
4.8.4 Acoustic driver warning 44
4.9 Boom 45
4.10 Bucket 45
4.11 Blade 46
4.12 Machine identification 47
5 Operation and display elements 50
5.1 In the cab 50
5.1.1 Overview 50
5.1.2 Emergency exit 51
5.1.3 Display 52
5.1.4 Toggle switch and buttons 53
5.1.5 Joysticks and pedals 55
5.2 Outside the cab 61
5.2.1 Main switch 61
5.2.2 Maintenance covers 61
6 Before starting operation 62
6.1 Daily checks 62
6.2 Removing the transport safety equipment 62
6.3 Cleaning before starting operations 63
6.4 Visual inspection 63
6.4.1 Pipelines 63
6.4.2 Exhaust system, engine and components
that heat up
63
6.4.3 Engine visual inspection 63
6.4.4 Exhaust system 64
6.4.5 Hydraulic system 64
6.4.6 Work equipment 64
6.4.7 Lower structure 65
6.4.8 Handles 65
6.4.9 Safety markings 65
6.5 Checking and lubricating the blade 66
6.6 Consumables and residues 67
6.6.1 Fuel 67
6.6.2 Engine oil 69
6.6.3 Hydraulic oil 71
6.6.4 Water separator 72
6.7 Setting up the operating position 74
6.7.1 Seat 74
6.8 Functions check 75
6.8.1 Seat belt 75
6.8.2 Lighting system 75
6.8.3 Horn 76
6.8.4 Display 76
6.8.5 Safety lever 76
6.8.6 Boom and excavator arm 77
6.8.7 Bucket 78
6.8.8 Blade 79
6.8.9 Track width settings 79
7 Operator control 80
7.1 Starting the machine 80
7.1.1 Starting the machine 80
7.1.2 Warm up the engine at low outside temper- 80
7.2 Driving the machine 82
7.2.1 Preparing for driving 82
7.2.2 Driving forwards 83
7.2.3 Driving backwards 85
7.2.4 Stopping the machine 86
7.2.5 Turning the machine in place 87
7.2.6 Driving on a slope 88
7.2.7 Driving on uneven ground 89
7.2.8 Driving through water 90
7.2.9 Driving through sludge 91
7.3 Operating the equipment 94
7.3.1 Turning upper structure 94
7.3.2 Swivelling the boom 95
7.3.3 Lifting and lowering the boom 96
7.3.4 Move the excavator arm forward and back 96
7.3.5 Folding the bucket in and out 97
7.3.6 Raising and lowering the blade 98
7.3.7 Adjusting the blade width 99
7.4 Digging 100
7.4.1 Digging trenches 100
7.4.2 Excavating a ditch along a wall 101
7.4.3 Excavating 101
7.5 Loading 103
7.6 Leveling 104
7.7 Loading 105
7.7.1 Preparation 105
7.7.2 Driving onto the ramps and transport trailer 106
7.7.3 Securely parking the machine on the
transport trailer
107
7.7.4 Driving off the ramps and transport trailer 109
7.7.5 Lifting the machine 110
7.8 Operation at low external temperatures 112
7.9 Parking the machine 113
7.10 Securing the machine 113
Cleaning 115
8.1 Cleaning at the end of operations 115
9 Running in the machine 116
10 Error detection 117
10.1 Operator 117
10.2 Maintenance personnel 117
10.3 Service personnel 117
10.4 Supposed errors 118
10.5 Error codes 119
11 Error elimination 120
11.1 Troubleshooting and eliminating errors 121
11.2 Carrying out measures to eliminate errors 123
11.2.1 Fuses 124
11.2.2 Replacing a work spotlight bulb 126
11.2.3 Starting assistance from additional batteries
or generators
12 Additional equipment 128
12.1 Quick change system 128
12.1.1 Fitting a bucket with the quick change
mechanism
13 Loading the machine 131
14 Annex 134
14.1 Specifications 134
14.2 Digging range 137
14.3 Tightening torques 138
14.3.1 Screws with strength classes 8.8, 10.9,
14.3.2 Screws with strength classes 10.9 and 12.9
for the excavator
14.3.3 Hydraulic hose screw connections for the
excavator14.3.4 Other screw connections for the excavator 140
14.4 Excavator buckets 141
14.5 Operating material overview 142
14.5.1 Fluid capacities of the machine 142
14.5.2 Specifications for consumables 142
14.5.3 Information about the use of grease 143
14.5.4 Information about the use of fuel 143
Glossary 144
Index 147