Sany Truck-Mounted Concrete Pump SYG5532THB 620C-8 62M Operation & Maintenance Manual – PDF DOWNLOAD

Sany Truck-Mounted Concrete Pump SYG5532THB 620C-8 62M Operation & Maintenance Manual – PDF DOWNLOAD

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Sany Truck-Mounted Concrete Pump SYG5532THB 620C-8 62M Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 366
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Sany Truck-Mounted Concrete Pump SYG5532THB 620C-8 62M Operation & Maintenance Manual – PDF DOWNLOAD

Binder1.pdf..................................................................................  7
	1-IntroductionTOC.pdf....................................................................  7
	1-Introduction.pdf.......................................................................  9
	2-SafetyTOC.pdf.......................................................................... 17
	2-Safety.pdf............................................................................. 19
	3-System functionTOC.pdf................................................................. 75
	3-System function.pdf.................................................................... 77
	4-OperationTOC.pdf.......................................................................137
	4-Operation.pdf..........................................................................139
		4 Operation..........................................................................139
			4.1 Pre-operational Checks.......................................................139
			4.2 Set-up Site..................................................................141
			4.3 Starting Up..................................................................143
				4.3.1 Test run...............................................................143
				4.3.2 Start the machine and engaging the transfer gearbox power take- off....145
			4.4 Outrigger Set-Up.............................................................146
				4.4.1 Working area...........................................................146
				4.4.2 Danger zone............................................................147
				4.4.3 Operation of outriggers................................................148
				4.4.4 OSS....................................................................151
				4.4.5 Levelling the machine..................................................152
			4.5 Function Checks..............................................................154
				4.5.1 Pump functions.........................................................154
				4.5.2 Filter functions.......................................................155
				4.5.3 E-STOP function........................................................156
				4.5.4 Function check on the boom control block...............................157
				4.5.5 Function check on the agitator safety cutout...........................157
			4.6 Boom Movements...............................................................159
				4.6.1 Restrictions on use....................................................159
				4.6.2 Danger zone............................................................161
				4.6.3 Spontaneous retraction of the boom and support cylinders...............162
				4.6.4 Uncontrolled boom movements............................................163
			4.7 Hand Signals for Boom and Pump Operations....................................164
				4.7.1 Standard boom hand signals.............................................164
				4.7.2 Pump operation hand signals............................................167
			4.8 Extending the Boom...........................................................170
				4.8.1 Preparing the Remote Controller........................................171
				4.8.2 Unfolding the boom.....................................................172
				4.8.3 Unlocking the end hose.................................................174
				4.8.4 Checking outrigger stability...........................................174
			4.9 Pumping Operations...........................................................175
				4.9.1 Safety precautions.....................................................175
				4.9.2 Notes on correct pumping...............................................180
				4.9.3 Pre-operational checks.................................................181
				4.9.4 Pumping................................................................182
				4.9.5 Possible faults........................................................185
				4.9.6 Special cases..........................................................188
			4.10 Equipment Clean-up..........................................................189
				4.10.1 Cleaning the Boom Piping..............................................189
				4.10.2 Hopper, delivery cylinder and S-tube..................................193
				4.10.3 Truck superstructure and post- cleaning procedure.....................195
			4.11 Retracting the Boom & Outriggers............................................197
			4.12 Driving, Towing and Loading.................................................198
				4.12.1 Driving...............................................................198
				4.12.2 Towing................................................................201
				4.12.3 Loading...............................................................202
			4.13 Machine Decals..............................................................203
				4.13.1 Locations of safety marks on the complete vehicle.....................204
				4.13.2 Mark descriptions.....................................................206
				4.13.3 Detailed explanation to safety marks..................................207
	5-TroubleshootingTOC.pdf.................................................................229
	5-Troubleshooting.pdf....................................................................231
6-MaintenanceTOC.pdf.........................................................................243
6-Maintenance.pdf............................................................................245
	6 Maintenance............................................................................245
		6.1 Routine Maintenance & Mandatory Overhaul.........................................245
		6.2 General Tightening Torques.......................................................250
		6.3 Lubrication......................................................................253
			6.3.1 Lubrication Method.........................................................253
			6.3.2 Lubricant Recommendation...................................................257
		6.4 Visual Checks....................................................................262
			6.4.1 General check..............................................................262
			6.4.2 Check the hydraulic system.................................................266
			6.4.3 Check the electrical system................................................267
		6.5 Pumping System...................................................................267
			6.5.1 Pumping cylinder piston....................................................268
			6.5.2 Agitator shaft and leaf....................................................272
			6.5.3 S-valve Assembly...........................................................273
			6.5.4 Hopper.....................................................................292
			6.5.5 Delivery cylinder..........................................................293
			6.5.6 Delivery line..............................................................293
		6.6 Slewing Mechanism................................................................304
			6.6.1 Overview...................................................................304
			6.6.2 Slewing gear transmission..................................................306
			6.6.3 Ball-Bearing Slewing Ring..................................................309
		6.7 Transfer Case and Drive Shaft....................................................310
			6.7.1 Transfer case..............................................................311
			6.7.2 Drive shaft................................................................313
		6.8 Hydraulic System.................................................................314
			6.8.1 Overview...................................................................314
			6.8.2 Changing the hydraulic fluid...............................................315
		6.9 Accumulator......................................................................318
			6.9.1 Overview...................................................................318
			6.9.2 Checking the nitrogen pressure of accumulator..............................320
			6.9.3 Nitrogen filling and pressure adjustment of accumulator....................320
		6.10 Oil Filter......................................................................322
			6.10.1 Replacing hydraulic oil filters...........................................322
		6.11 Air Filter......................................................................323
		6.12 Hoses...........................................................................323
			6.12.1 Checking the hoses........................................................323
			6.12.2 Replacing the hoses.......................................................324
			6.12.3 Identifying the hoses.....................................................325
		6.13 Electrical System...............................................................326
			6.13.1 Electric control cabinet..................................................326
			6.13.2 Maintenance operation box.................................................329
			6.13.3 Small operation box.......................................................330
			6.13.4 Outrigger operation box...................................................330
			6.13.5 Mechanical encoder........................................................331
			6.13.6 Temperature sensor........................................................332
			6.13.7 Liquid level sensor.......................................................332
			6.13.8 Limit switch of boom......................................................333
			6.13.9 Limit switch of outrigger.................................................333
			6.13.10 Proximity switch of transfer case........................................334
			6.13.11 Rocker switch............................................................334
			6.13.12 Electromagnetic valve and its plug.......................................335
			6.13.13 Electrical leveling gauge................................................335
			6.13.14 Wire.....................................................................336
			6.13.15 Wireless remote control system...........................................336
7-SpecificationsTOC.pdf......................................................................339
7-Specifications.pdf.........................................................................  0
	7 Specifications.........................................................................  0
		7.1 Technical Data...................................................................  0
		7.2 Dimension........................................................................  0
		7.3 Boom Operating Range.............................................................  0
8-AppendixTOC.pdf............................................................................347
8-Appendix.pdf...............................................................................349
	8 Appendix...............................................................................349
		8.1 Hydraulic Basic Diagram..........................................................349
		8.2 Electrical Basic Diagram.........................................................351