Still FXD20N Double pallet stacker with driver seated Workshop Manual 11648012111 – PDF DOWNLOAD

Still FXD20N Double pallet stacker with driver seated Workshop Manual 11648012111 – PDF DOWNLOAD

FILE DETAILS:

Still FXD20N Double pallet stacker with driver seated Workshop Manual 11648012111 – PDF DOWNLOAD

Language : English
Pages : 208
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Still FXD20N Double pallet stacker with driver seated Workshop Manual 11648012111 – PDF DOWNLOAD

00 Product information
Double pallet stacker with driver seated FXD 20N
Serial numbers
Recommended lubricants
Description of the lithium ion battery
Description of the lithium ion battery B1 and B2
Safety guidelines
Slinging the truck
Lifting the truck
Working on the lift mast
Emergency lowering of the mast
Lithium ion safety guidelines
Technician electrical accreditation
01 Service
Maintenance
1000 hour maintenance plan
5000 hour maintenance plan
Tools 01 3
Standardised tightening torques for standard pitch threads and fine pitch threads 01 3
Measuring and testing equipment 01 4
02 Diagnostics
Diagnostic tool
ST EDS Navigator
Truck diagnostics
Accessingtruckinformation
Diagnostics service box
Connecting a laptop to the USB CAN Box
CAN bus network
Lithium ion battery diagnostics
Diagnostic connector of the lithium ion battery
CAN bus network of the lithium ion battery
Indicator lightforthe lithium ion battery
Block diagram
Error codes for the lithium ion battery B1 B2 02 11
Troubleshooting flow chart 02 14
Analysing the battery condition 02 25
Questionnaire to identify battery condition 02 27
Error codes 02 28
Reading and deleting the error list 02 28
Pictograms of error codes on the display 02 30
11 Traction motor
Description 11
Features of the traction motor 11
Location of components 11 3
Checking 11 4
Preparation 11 4
Visual inspection 11 4
Traction motor winding test 11 4
Rotor testing 11 4
Cleaning the motor 11 5
Sensors 11 6
Rev sensor 11 6
Temperature sensor 11 7
23 Transmission
Drive unit 23
Description of the drive unit 23
Transmission gear 23 2
Description 23 2
Reducer unit 23 4
30 Chassis, bodywork and fittings
IV
Fixed chassis 30
Accessing the technical compartment 30
Features 30 2
Accessing the dashboard components 30 3
Driver’s platform 30 4
Description of the adjustable floor 30 4
Operator presence detection 30 5
11648012111 EN 09/2017 STILL
Table of contents
Seat 30 6
Description of the seat 30 6
Seat heater (option) 30 8
Linkage of the truck 30 9
Load lift system with level compensator 30 9
Load lift system without level compensator 30 11
Battery compartment 30 12
Types of compartment 30 12
Battery lock 30 13
42 Steering, braking and wheels
ES30 24 steering unit 42
General 42
Description 42 2
Technical data 42 3
Adjusting the electric steering ES30 24 42 4
Control unit 42 6
Description of the steering wheel 42 6
Description of the steering knob 42 7
Description of the control module 42 8
Descriptionofthejoystick(option) 42 10
Setpoint sensor 3B2 42 11
Steering centre 42 11
Description of the pivot 42 12
Features of the Hall effect setpoint sensor 42 13
Principle of the Hall effect sensor 42 14
Electromagnetic brake 42 15
Features 42 15
Stabiliser 42 16
Features of the fixed stabiliser 42 16
Stabiliser height adjustment 42 17
Wheels 42 19
Description of the wheels 42 19
Types of drive wheel 42 20
Types of wear on drive wheels 42 21
Typesofstabiliserwheels 42 22
STILL 11648012111 EN 09/2017 V
Table of contents
Typesofloadwheel 42 23
50 Control devices
Control module 50
Traction function on the control module 50
lnitial lift function on the control module 50 2
Main lift function on the control module 50 3
Horn function on the control module 50 4
Joystick (option) 50 5
Functions of the joystick 50 5
60 Electrics/electronics
VI
Safety 60
Safety guidelines for electrical equipment 60
Cleaning the electrical system 60 2
Insulation testing 60 4
Electromagnetic compatibility 60 5
General 60 6
Technical compartment 60 6
Location of connectors 60 7
Fuses 60 8
Contact switches 60 10
Emergency off switch 60 10
Horn(4H1) 60 11
Traction and lifting 60 12
Traction and lift controller 60 12
Functions of the inputs/outputs of the LAC 60 13
Activating controllers 1 A 1 and 3A 1 60 15
Speed reductions 60 17
Central negative point 60 18
Central positive point 60 20
Parameterising the control module 60 21
Electric steering 60 22
Electric steering unit ES30 24 60 22
Functions of the “inputs/outputs” of the ES30 24 60 23
Switching on the ES30 24 unit 60 24
Operational checks 60 26
Rev sensor ( 1 B2) 60 26
11648012111 EN 09/2017 STILL
Table of contents
Checking the operation of the temperature sensor (1 B6) 60 29
Electromagnetic brake (Y 1) 60 31
Operator presence detection 60 32
Fan(9M1) 60 33
Controlmodule(1B1) 60 34
Lithium ion battery B 1 and B2 60 35
Location of connectors for the lithium ion battery 60 35
Replacing the cover provided 60 36
Replacing the push button provided 60 38
Replacing the diagnostic harness 60 39
Replacingtheterminal block 60 40
Replacing the power cable 60 41
BMS 60 42
Descri ption 60 42
Replacing the BMS 60 43
Module 60 45
Lith ium ion module 60 45
Disassembling the B1 and B2 battery module 60 46
Reassembling the B1 and B2 battery module 60 49
Replacing the shunt 60 52
Power box 60 54
Overview 60 54
Replacing the contact switch 60 55
Replacing the fuse 60 57
STILL 11648012111 EN 09/2017 VII
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Charger for lithium ion batteries (option) 60 58
Description 60 58
Installing the external charger 60 61
Hydraulic controls 60 62
Main lift operation 60 62
Display 60 66
Description of the display 60 66
Display operating unit 60 68
Operation of the display unit 60 68
Electronic key 60 73
Digicode LFM GO 60 73
FleetManager™ (option) 60 75
FleetManager description 60 75
TDU: Access control 60 76
FleetManager™ option 60 77
70 Hydraulics
Hydraulic system 70
70
70 2
Initial Lift operation flow chart
Main Lift operation flow chart
Pump motor unit 70 3
Technical features 70 3
Operating the pump motor unit 70 4
Identifying the solenoid valves 70 5
Tightening torques 70 6
Pressure sensor 70 8
Description 70 8
81 Lift mast
Main lift 81
Speed limitations (lifting/lowering) 81
Fork position detector 2B6 (0 3 m from the ground) 81 2
Forkheightmagneticdetector2B6(1 5mfromtheground) 81 3

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