Still FXV 14N FXV 16N Pallet Stacker with Driver seated Workshop Manual 11748012101 – PDF DOWNLOAD

Still FXV 14N FXV 16N Pallet Stacker with Driver seated Workshop Manual 11748012101 – PDF DOWNLOAD

FILE DETAILS:

Still FXV 14N FXV 16N Pallet Stacker with Driver seated Workshop Manual 11748012101 – PDF DOWNLOAD

Language : English
Pages : 204
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Still FXV 14N FXV 16N Pallet Stacker with Driver seated Workshop Manual 11748012101 – PDF DOWNLOAD

00 Product information
~~O~ 00
Pallet stacker with driver seated mode FXV 14N FXV 16N 00
Serial numbers 00 2
Recommended lubricants 00 6
Description of the lithium ion battery 00 7
Description of the lithium ion battery B1 and B2 00 7
Safety guidelines 00 8
Slinging the truck 00 8
Lifting the truck 00 8
Working on the lift mast 00 10
Emergency lowering of the mast 00 11
Lithium ion safety guidelines 00 12
Technician electrical accreditation 00 12
01 Service
Maintenance 01
1000 hour/annual maintenance plan 01
3000 hour/two year maintenance plan 01 2
5000 hour maintenance plan 01 2
Tools 01 3
Standardised tightening torques for standard pitch threads and fine pitch threads 01 3
Measuring and testing equipment 01 4
02 Diagnostics
Diagnostic tool
ST EDS Navigator
Truck diagnostics
Accessing truck information
Diagnostics service box
Connecting a laptop to the USB CAN Box
CAN bus network
Lithium ion battery diagnostics
Diagnostic connector of the lithium ion battery
CANbusnetworkofthelithium ionbattery
Indicator lightforthe lithium ion battery
Table of contents
Block diagram 02 1 o
Errorcodesforthelithium ionbattery81 B2 02 11
Troubleshooting flow chart 02 14
Analysing the battery condition 02 25
Questionnaire to identify battery condition 02 27
Error codes 02 28
Reading and deleting the error list 02 28
Pictograms of error codes on the display 02 30
11 Traction motor
Description 11
Features of the traction motor 11
Location of components 11 3
Checking 11 4
Preparation 11 4
Visual inspection 11 4
Traction motor winding test 11 4
Rotor testing 11 4
Cleaning the motor 11 5
Sensors 11 6
Rev sensor 11 6
Temperature sensor 11 7
23 Transmission
Drive unit 23
Description of the drive unit 23
Transmission gear 23 2
Description 23 2
Reducer unit 23 4
30 Chassis, bodywork and fittings
IV
Fixed chassis 30
Accessing the technical compartment
Accessing the dashboard components
30
30 2
Driver’s platform 30 3
Description of the adjustable floor 30 3
Operator presence detection 30 4
11748012101 EN 09/2017 STILL
Table of contents
Linkage of the truck 30 5
Load lift system with level compensator 30 5
Load lift system without level compensator 30 7
Battery compartment 30 8
Types of compartment 30 8
Battery lock 30 9
42 Steering, braking and wheels
ES30 24 steering unit 42
General 42
Description 42 2
Technical data 42 3
Control unit 42 4
Description of the steering wheel 42 4
Description of the steering knob 42 5
Description of the control module 42 6
Description of the joystick (option) 42 8
Setpoint sensor 3B2 42 9
Steering centre 42 9
Description of the pivot 42 10
Features of the Hall effect setpoint sensor 42 11
Principle of the Hall effect sensor 42 12
Electromagnetic brake 42 13
Features 42 13
Stabiliser 42 14
Featuresofthefixedstabiliser 42 14
Stabiliser height adjustment 42 15
Wheels 42 17
Description of the wheels 42 17
Types of drive wheel 42 18
Types of wear on drive wheels 42 19
Typesofstabiliserwheels 42 20
Types of load wheel 42 21
50 Control devices
Control module soTraction
function on the control module 50
STILL 11748012101 EN 09/2017 V
Table of contents
Main lift function on the control module 50 2
Horn function on the control module 50 3
Joystick (option) 50 4
Functions of the joystick 50 4
60 Electrics/electronics
Safety 60
Safety guidelines for electrical equipment 60
Cleaning the electrical system 60 2
Insulation testing 60 4
Electromagnetic compatibility 60 5
General 60 6
Technical compartment 60 6
Location of connectors 60 7
Fuses 60 8
Contact switches 60 10
Emergency off switch 60 10
Horn(4H1) 60 11
Traction and lifting 60 12
Traction and lift controller 60 12
Functions of the inputs/outputs of the LAC 60 13
Activating controllers 1 A 1 and 3A 1 60 15
Speed reductions 60 17
Central negative point 60 18
Central positive point 60 20
Electric steering 60 21
Electric steering unit ES30 24 60 21
Functions of the “inputs/outputs” of the ES30 24 60 22
Switching on the ES30 24 unit 60 23
Lithium ion battery B 1 and B2 60 25
Location of connectors for the lithium ion battery 60 25
Replacing the cover provided 60 26
Replacing the push button provided 60 28
Replacing the diagnostic harness 60 29
Replacingtheterminal block 60 30
Replacing the power cable 60 31
BMS 60 32
11748012101 EN 09/2017 STILL
Table of contents
Description 60 32
Replacing the BMS 60 33
Module 60 35
Lithium ion module 60 35
DisassemblingtheB1 andB2batterymodule 60 36
Reassembling the B1 and B2 battery module 60 39
Replacing the shunt 60 42
Power box 60 44
Overview 60 44
Replacing the contact switch 60 45
Replacing the fuse 60 4 7
Charger for lithium ion batteries (option) 60 48
Description 60 48
Installing the external charger 60 51
Hydraulic controls 60 52
Main lift operation 60 52
Display 60 56
Description of the display 60 56
Display operating unit 60 58
Operation of the display unit 60 58
Electronic key 60 63
Digicode LFM GO 60 63
FleetManager™ (option) 60 65
FleetManager description 60 65
TDU: Access control 60 66
FleetManager™ option 60 67
70 Hydraulics
Hydraulic system 70
Description 70
Main Lift operation flow chart 70 2
Initial Lift operation flow chart 70 3
Operational logic of the booster 70 4
Pump motor unit 70 6
Operation of the pump motor unit 70 6
Identification of the solenoid valves 70 10
Technical characteristics of pump motor units 70 11
Tightening torques of the pump motor units 70 13
STILL 11748012101 EN 09/2017 VII
Table of contents
Bleeding the pump motor unit 70 17
Changing the filter and adjusting the cut off 70 18
Pressure sensor 70 20
Description 70 20
81 Lift mast
Main lift 81
Speed limitations (lifting/lowering) 81
Fork position detector286 (0 3 m from the ground) 81 2
Forkheightmagneticdetector286(1 5mfromtheground) 81 3

IMAGES PREVIEW OF THE MANUAL: