Still WAGNER CS 20 EGU-S EGD-S EGU EGV workshop manual – PDF DOWNLOAD

Still WAGNER CS 20 EGU-S EGD-S EGU EGV workshop manual – PDF DOWNLOAD

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Still WAGNER CS 20 EGU-S EGD-S EGU EGV workshop manual – PDF DOWNLOAD

Language : English
Pages :258
Downloadable : Yes
File Type : PDF
Size:18.8 MB

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Still WAGNER CS 20 EGU-S EGD-S EGU EGV workshop manual – PDF DOWNLOAD

Foreword

• This workshop manual provides specifications and describes functional characteristics of the standard truck.
• This provides you with a comprehensive documentation to ensure better understanding of the vehicle technology and so permit correct maintenance and repair work to be carried out. The workshop manual is always updated by supplementary sheets.

TABLE OF CONTENTS:

Still WAGNER CS 20 EGU-S EGD-S EGU EGV workshop manual – PDF DOWNLOAD

SectionContents Sheet
FOREWOId Looe 2
Updating of workshop manuals 2
Exchanging faulty sheets 3
Insertion of supplementary sheets 3
Remarks, imprint 4
SECHIONS 5
Vehicle data
Definition of vehicle model names cccoooo 1-01
Signsonthe vehicle 1-02
Travel speed 1-03
Outside the aisle oooo iii 1-03
Inside the aisle 1-03Travel motorGENEIAL ci iii 2-01
Temperature monitor 2-01
Technical data 2-02
Terminals o oo 2-02
Removing the travel motor 2-03
Installation occo 2-04
Maintenance 2-05GENEIAI eit 2-05CleaNING oo 2-05Visual inspection, replacing damaged parts 2-06Checking the brush mechanism 2-08CommMUEALOT Li 2-09Bearings ooo 2-09Drive wheel
GENEIAL ci iii 3-01
Removing the drive wheel 3-01
Installing the drive wheel 3-01
GearREMOVE 4-01
Installingthe gear 4-02
Changing Oil 4-03
Oil change method 4-04
Checking the oil level cooooo 4-05
Lubricating the bogie bearing ooooiiiiiiiii 4-05
Electromagnetic spring brake 5-01
GeNEral oii 5-01
FUNCLION Loe 5-02
Removal 5-03
Checking the rotor 5-03
Adjusting the brake clearance 5-04
GENEIal iii 5-04
Adjustment process 5-04
Adjusting the braking force 5-05
Maintenance ccoo ii 5-06
Measuring the brake deceleration 5-07
GeNEral oii 5-07
Preparations for measurement 5-07
Evaluating the measurement 5-08
6 Idling wheels
General 6-01
Removal 6-01
7 Hydraulic
Montagevorschrift 7-01
Hydraulic circuit plan 7-01
Block diagram for NO/HO ooooiiii 7-02
Block diagram for NM/HM 7-03
PUmMp Unit 7-04
GeNEral oii 7-04
COMPONENTS i 7-04
Electrically releasable non-returnvalve 7-05
Replacing the carbon brushes (NO, NM) 7-06
Replacing the carbon brushes (HO, HM) 7-07
Removal 7-08
Removing the pump motor (NO, NM) 7-09
Removing the pump motor (HO, HM) 7-10
Adjustment Pressure release valve 7-11
Changing the hydraulic oil ccoo iii 7-12
Bleeding the lift cylinders and the hydraulic system 7-13
Procedure oooiii 7-13
Distributor bIOCK cco 7-14
Bubble reservoir 7-15
Hydraulic hOSES oi 7-16lssue- 08/03 –
( ssue Workshop EK10/02 Sheet noReplaces issue:
Cylinder SUPPOM ee 8-01
Main lift cylinder on NO/NM , 8-02
Removal cooooiii 8-02
Dismantling ccoooi 8-03
Main lift cylinder on HO/HM , 8-04
Removal cooooiii 8-04
Dismantling ccoooi 8-05
Additional lift cylinder on NM/HM oooiiiiii 8-06
Removal cooooiii 8-06
Dismantling ccoooi 8-07
Line break protection
GENEIAN cei 9-01
Hydraulic pump
GENEIAN i 10-01
REMOVING ooo 10-02
Dismantling 10-03
Aisle recognition
GENEIAI ei 11-01
Steering
Block diagram of the steering system 12-01
Pin assignment 12-02
Setpoint potentiometer, steeringwheel 12-04
Replacing 12-04
Setpoint potentiometer, steering knob 12-05
Replacing 12-05
Actual value potentiometer 12-06
Replacing 12-06
Quick start oo 12-07
Travel on curves function occeiiiiiii 12-08
Steering l0CK ooo 12-09
Vehicle control system (FZS)
GENEIAN i 13-01
LOCATION oii 13-01
Identification ocooiiii 13-01
Technical data ccccooiiii 13-01
GUIDE 10 VEISIONS oiiiiiiiiiiie eee 13-02
Pin assignment 13-03
Input/output assignment 13-06Issue:
Replaces issue: Manual08/03 | Workshop-EK1 0/02 Sheet nothis manual may be reproduced in any formCopyright reserved( Table of ContentsSection Contents Sheet
13 Vehicle control system
Error diagnosis 13-07
Flashing code, FZS2 cciiiiiiiiiiiiii 13-07
Table of functions, FZS2 13-08
Application cccocooi 13-08
Pedestrian operatingmode iiiiii 13-09
Switch-over, 2nd operating console 13-10
Power outputs ocooooi 13-11
Travel enable 13-12
14 Operating console
Position of the operating elements 14-01
Removal 14-01
INSTAllNG o 14-01
Wheel position display cooooiiii 14-02
Adjustment 14-02
Teaching inthe FZS2 14-02
2nd operating CoNSOIE ccoooii 14-03
Pedestrian operating mode 14-04
15 End-of-aisle safety system (EASS)
End-of-aisle safety system (EASS) ooooooooo 15-01
GENEIAI oii 15-01
EASS Universal ccoooooiiiii 15-02
Error Codes cooiiiiiiii 15-03
EASS INAUCHIVE oooii 15-04
FUNCHION Looe 15-04
Guide tothe system 15-06
MONItOrING oo 15-07
Mounting the proximity switches 15-08
Testing the proximity switches 15-08
Displays and pin assignment 15-09
EASS Magnetic (bistable) 15-10
FUNCHION Looe 15-10
Guide tothe system 15-12
MONITOTING «oo 15-13
Magnetic switch 15-14
Description ccoooo 15-14
Bistable action ccoooeiii 15-14
Switchingmagnet 15-15
Description ccoooo 15-15
Handling instructions 15-15
Displays and pin assignment 15-16Issue:
Replaces issue:Contents Sheet
Speed sensor
General 16-01
Terminals block connector X2 16-01
Signal sequence 16-01
Testing the speed Sensor 16-02
ABU – Braking monitor
Block diagram 17-01
Pin assignment 17-02
GENEIAN ii 17-04
FUNCLIONS o oo 17-05
Travel ON CUIVES oooiiiiii ee 17-05
Signal adaptation 17-05
Flashing error Codes 17-06
Travel control
Block diagram for “Travel” ccooccoiiii 18-01
GENEIAN ii 18-02
Main current section – terminals cccccceiiiii 18-03
Pin assignment 18-04
Description of functions 18-07
Braking modes cccooi 18-07
Table of operating modes ccccoccociii i, 18-07
Hour meter 18-08
Service hour meter 18-08
Battery discharge indicator ccooooo 18-08
Monitoring function coiii 18-09
Error display 18-10
Test Procedure ccccoo 18-10
Direction sender
GENEIAN ii 19-01
RePIaCING oee 19-01
BDI/HM
GENEIAN ii 20-01
Pin assignment 20-02
FUNCHION LL 20-03
Error display 20-03
Battery discharge indicator 20-03
HOU Meter 20-04Issue: 08/03 Workshop( Table of ContentsSection Contents Sheet
21 Travel control software
GENEIAN ii 21-01
Making a connection cccccoii 21-01
Setting parameters 21-02
TES 21-03
DIAGNOSIS 21-03
“FIR” MENU 21-03
Summary of the most important parameters 21-05
Battery discharge curves 21-06
List of parameters 21-07
Description of parameters coooocoo 21-12
Errors displayed with flashing code cooo 21-17
List of mor Codes 21-18
Tester Table 21-19
22 Steering software
GENEIAN ii 22-01
Making a connection cccccoii 22-02
EITOIS oe 22-03
CUITENT EITOIS oii 22-03
Stored €rTOrs oii 22-03
Teaching iN o oo 22-04
GeNEral oii 22-04
Procedure 22-04
Setpoint potentiometer 22-05
Actual value potentiometer 22-06
TES Or 22-09
Speed measurement 22-09
Amplifierdata 22-10
Digital inputs and outputs cooooiiii 22-11
Travel on curves active ccccc iii, 22-11
Deadman ccooiiiii 22-11
Steering wheel/ -knob 22-11
Steering OK 22-11
Steering motor contactor 22-12
Safety relay 22-12
Potentiometer voltages oiiiiiiiiiie 22-13
Supply voltage of actual and setpoint values 22-13
Setpoint voltage at the steering wheel 22-13
Actual value voltages at the drive wheel 22-13
Table Of ITOIS oo 22-14this manual may be reproduced in any formCopyright reserved( Table of ContentsSectionContents Sheet
23 Hand-held programming unit
GENEIAN ci iii 23-01
Operating elements cccoooiii 23-01
SWItChING ON 23-02
Switching off 23-02
Language selection c ccoo i 23-03
Setting parameters 23-04
PROGRAM MENU ooooiiiiiiiiii 23-04
FUNCHION ooo 23-05
Special program MeNnU cccocooiiiiii 23-06
Resetting to initial settings 23-07
Loading settings from the control system
into the programming unit cccoc 23-08
Loading settings from the programming unit
into the control system 23-09
Deleting the diagnosis data 23-10
Adjusting the display contrast 23-11
Language selection 23-12
Displaying information about the programming unit 23-12
Displaying information about the control 23-12
TEST MENU 23-13
Displaying current errors cccooi iii 23-14
Copyright reserved( Table of ContentsSection Contents Sheet
99 Maintenance
GENEIAN co iii 99-01
Safety Instructions 99-02
Handling fuels and lubricants cccooooiiii 99-02
Brake «oo 99-03
Functional check of the deadman brake 99-03
Functional check of the neutral brake 99-03
Functional check of the reversing brake 99-03
Maximum wear on the brake lining 99-03
Brake clearance cccocooeiiiiiii 99-03
Battery 99-04
Checking the electrolyte level 99-04
Checking the electrolyte density c 99-04
Cleaning the battery 99-04
Battery 0CK o oo 99-05
Battery charger 99-05
Operating elements cocco 99-06
Ease of movement cccocciiiii 99-06
Function test 99-06
StEeIING «oo 99-07
Ease of movement cccocciiiii 99-07
Reversed steering 99-07
Steeringangle 99-07
Switching-off in the event of error 99-07
Toothed gear ring 99-07
Lifting Chains c ooo 99-08
GENEIAI oii 99-08
Checking the lifting chains for damage 99-09
Checking the chain elongation 99-13
Main Tift 99-13
Checking the chain elongation 99-14
Additional lift 99-14
Replacing the lifting chains 99-15
Repairing the lifting chains 99-15
Lubricating the lifting chains 99-16
Cleaning the chains 99-17
Hydraulic tank 99-18
MO OT 99-20
Carbon brushes 99-20
Checking the brush springs ccccccoocciiii, 99-20
Other maintenance Work 99-20
GBA 99-21
Changingthe gear oil 99-21
NOISES 99-21
LBaKS 99-21
aS ee 99-22
Mast rollers 99-22
GUIdE TOIIBIS 99-22
WINASCIEEN oo 99-22
Lifting cylinder 99-22
Guides, SUMaces ooo 99-22
FOrKS 99-22
Chain adjustment 99-22
Pump assembly oc 99-23
Carbon brushes 99-23
OLIVE 99-23
NOISES 99-23
SOMING eee 99-23
LUBICatiON 99-24
Lubricants 99-24
Disposal ooooii 99-24
Lubrication plan 99-25