Subaru Boxer Engine Service Repair Manual – DOWNLOAD

Subaru Boxer Engine Service Repair Manual – DOWNLOAD

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Subaru Boxer Engine Service Repair Manual – DOWNLOAD

LANGUAGE:ENGLISH
PAGES:84
DOWNLOADABLE:YES
FILE TYPE:PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

• This Technicians Reference Booklet introduces the Subaru 2.2 liter (SOHC) naturally aspirated (N/A), (Phase 1) and (Phase 2) engines, the 2.5 liter (DOHC) (Phase 1) and (SOHC) (Phase 2) engines, the 2.0 liter Turbo engine and the 3.0 and 3.3 liter six cylinder engines It reviews the mechanical features of these engines and the differences between existing engines. It also covers the procedures used in diagnosing and overhauling these engines.
• The text and illustrations are derived from and follow the classroom lectures and slide presentations and they are intended to supplement and reinforce classroom instruction and serve as a home-study reference source.
• A list of applicable Service Bulletins, Important Notes and Cautions, and Special Tools are given within this booklet. Pages for Diagnostic Tips and Notes are also provided. Technicians worksheets are to be completed during the hands-on lab work segments of the Boxer Engine Series Module.
• Always refer to the appropriate model year Subaru Service Manual and the applicable service bulletins for all specification and detailed servicing procedures.

TABLE OF CONTENTS:

Slide Sequence 5
Introduction 10
General Overview 10
22L Engine Identification 10
22L Engine (Phase 1) Features 11
22L Engine Servicing & Diagnostics 15
In Vehicle Servicing 15
Engine Diagnostics 15
22L Engine Disassembly 16
22L Component Inspection and Servicing 21
Precautions 23
22L Engine Reassembly 24
Notes and Cautions 28
22L Engine Disassembly 28
22L Engine Reassembly 29
Engine Enhancements 22 Liter (Phase 1) 29
Other Engine Modifications 31
1999 22 Liter (SOHC) (Phase 2) Engine Enhancements 31
New Features of the Phase Two Engines 32
25 Liter Engine Features 35
Spark Plug Replacement Procedure for 25 Liter Engine 37
Installation 37
1997 25 Engine DOHC (Phase 1) 38
25 Engines 1999 Enhancements DOHC (Phase 1) and SOHC (Phase 2) 41
New Features of the 25 Liter (Phase 2) SOHC Engines 42
20 Liter Engine Features 45
30 Liter Engine 48
General Information 48
30 Liter Engine Features 48
30 Specifications 48
30 Liter Engine Disassembly 51
Unloading Cam Sprockets 55
Removal of Oil Pump 57
O-Ring Placement Inner Cover 58
Removal of Cylinder Head 58
Removal of Oil Pan 59
Piston Pin Access 60
Spliting Block Halves 60
Lubrication System 61
Coolant System 62
Valve Adjustment 63
Chain Tensioners 64
30 Liter Engine Reassembly 65
Fuji Bond Application Guide for Block Halves 69
Oil Pan Extension Housing (Upper Oil Pan) 70
Fuji Bond Application Guide for Oil Pan (Lower) 71
Fuji Bond Application Guide for Inner Cover 72
Fuji Bond Application Guide for Outer Cover (Front Chain Cover) 73
33 Liter Engine Service Procedures 74
Special Tools 80
General Hand Tools and Supplies 80
Reference Materials 80
Service Bulletins 82
104 Module Service Help-Line Updates 83