Tadano All Terrain Crane ATF100G-4 Operation Manual – PDF DOWNLOAD

Tadano All Terrain Crane ATF100G-4 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano All Terrain Crane ATF100G-4 Operation Manual – PDF DOWNLOAD

Language : English
Pages :455
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano All Terrain Crane ATF100G-4 Operation Manual – PDF DOWNLOAD

Introduction 1
Warranty 1
Qualifications Required for Driving and Operation
(Applicable in Japan) 2
Inspection and Maintenance 2
In Event of Failure 2
Before Exporting This Machine Out of Japan
(Including Mobile/Satellite Communication
Terminal) 3
Contents 5
Name of Each Part 10
Contents with Illustration 11
Outrigger Control System11
Crane Control System 12
Safety Rules 17
Precautions before Starting Engine 17
Precautions for Traveling on Roads 22
Precautions during Operation 23
Warning Label 38
Label Location and Content of Warnings 39
OPERATION43
Terminology 45
Anchor Points for Safety Belt 47
Location of Anchor Points 47
Before Crane Operation 49
Pre-operational Inspection 49
Preparing for Crane Operation 49
How to Read Performance Data Plates 51
Working Range Chart 51
Rated Lifting Capacity Table 52
Working Area Diagram 60
Automatic Moment Limiter (AML) 63
Display 65
Registration of Operating Status and AML
Function Check 69
Alarm and Recovery Operation 77
Other Functions 83
Action against AML System Error 102
How to Read Meter Panel 103
Meters and Gauges 104
Alarm Buzzer 105
Warning Lamp and Indicator Lamp 106
Monitor (AML) 108
How to Use Monitor 109
Drum Monitoring Camera111
Other Safety Devices11 2
Anti-two-block Device112
Over-unwinding cutout device113
Anemometer114
AML external indicator lamp116
Outriggers11 7
Outrigger Set-up 121
Extending Outriggers 122
Horizontal Set-up 126
Retracting Outriggers 128
Entering Cab 13 2
Opening/Closing Door 132
Opening/Closing Windshield 133
Extending/Stowing Step 134
Adjusting Seat Tilt 135
Adjusting Seat 136
Adjusting Control Lever Stand 139
Sun Visor 139
Sunshade 139
Starting and Stopping Engine 14 0
How to Start Engine 142
How to Stop Engine 144
Functions of Control Lever and Pedal 14 6
Hoisting 14 9
Hoisting Up/Down Operation151
Winch Speed Changeover Operation 153
Drum Rotation Indicator 154
Boom Telescoping Operation 15 5
Outline of Telescoping System 158
Types of Telescope Mode 159
Normal Telescoping Operation 160
Telescoping with Load Lifted 168
Maintenance Telescoping 169
Slow Telescope Mode174
Boom Telescoping Speed Changeover Operation
176
Boom Elevating Operation 177
Boom Elevating Operation 179
Slow Stop Cancel Switch 181
Boom Elevating Speed Changeover Operation 182
Slewing Operation 183
Slewing Operation 184
Slewing Release Switch 186
Slewing Brake Pedal 186
Slewing Lock Operation 187
Slewing Alarm Switch 188
Hydraulic Tilt Jib Operation 189
Hydraulic Tilt Jib Operation 191
Jib Tilt Speed Changeover Operation 193
Reeving Wire Ropes 194
Standard Number of Parts of Line 194
Reeving Procedure 205
Stowing Procedure for Main Wire Rope 208
Single Top 209
Mounting Single Top 210
Stowing Single Top 214
Accessories in Cab 21 7
Heater and Air Conditioner 218
How to Use Other Accessories 222
Accessories outside Cab 22 6
Ladders 226
MOUNTING/DISMOUNTING22 7
Mounting/Dismounting Counterweight 22 9
Combinations of Counterweights 229
Counterweight Operation 234
Mounting Counterweight 236
Dismounting Counterweight 251
Mounting/dismounting of Hydraulic Tilt Jib 264
Mounting Hydraulic Tilt Jib 265
Dismounting Hydraulic Tilt Jib 284
Mounting/Dismounting of Auxiliary Winch 285
Mounting Auxiliary Winch 285
Dismounting Auxiliary Winch 291
■ INSPECTION AND MAINTENANCE293
Precautions for Inspection and Maintenance 295
Precautions for Inspection and Maintenance 295
Inspection and Maintenance 305
About Inspection and Maintenance 305
Legal Inspection 305
Periodic Replacement Part 306
Inspection and Maintenance Interval 309
Pre-operational Inspection 31 5
Engine 316
Hydraulic System 321
Control System 322
Outrigger System 323
Slewing System 325
Boom, Jib System 325
Lifting Device 327
Safety Devices 330
Inspection of Crane Structure 33 3
Greasing 33 6
Maintenance Table 336
Greasing Chart 337
Greasing Centralized Lubrication Device 341
Gear Oil 34 2
Maintenance Table 342
Winch Speed Reducer (Main/Auxiliary Winch) 343
Slewing Speed Reducer344
Engine 34 6
Maintenance Table 346
Engine Oil 347
Air Cleaner 349
Engine Cooling System 35 0
Maintenance Table 350
Coolant 351
Radiator 351
Fuel System 35 2
Maintenance Table 352
Fuel Tank 353
AdBlue® Tank 354
Water Separator 355
Hydraulic System 35 8
Maintenance Table 358
Hydraulic Oil Tank 360
Line Filter 363
Slewing System 364
Maintenance Table 364
Slewing Bearing Mounting Bolt 364
Outrigger System 366
Maintenance Table 366
Outrigger Beam 366
Electrical System 367
Maintenance Table 367
Replacing Fuse 367
Battery Electrolyte Inspection 368
Air Conditioner System 370
Maintenance Table 370
Checking Refrigerant Level 370
Checking and Cleaning Condenser 372
Cleaning and Replacing Air Filter 372
Checking Refrigerant Hose 372
Checking V belt 372
Wire Rope 373
Replacing Wire Ropes 373
Handling Wire Ropes 382
Action against Emergency 385
If Boom Cannot be Telescoped 385
Monitor Screen During Emergency Telescoping
Operation 388
Action against Abnormality (A) 389
Action against Abnormality (B) 401
Action against Abnormality (C)410
If Error Occurs in AML System412
If Error Occurs with AML Main Body413
If Crane Operation Does Not Stop Even When
Control Lever is Returned to Neutral Position414
If Weight Set Failure Warning Lamp Does Not Go
Out416
If Engine Cannot be Started/Stopped417
If Battery Is Exhausted418
INFORMATION AND DATA 42 1
Conversion Tables 42 3
The Safety Ordinance for Cranes (Japan) 42 4
Hand Signals 43 3
Major Specifications 43 4
Crane 434
Overall Dimensions 435
Oils and Greases 43 6
Oil and Grease Table 436
Main Transportation Component List 43 7
Mass Distribution List 43 9
Mounting Counterweights with Traveling
Configuration in Work Site with
Boom Mounted 440
Stowing/Taking Out Hook Block 443
Traveling Configuration in the Work Site 446

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