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FILE DETAILS:
Tadano All Terrain Crane GA-1000N Operation Manual – PDF DOWNLOAD
Language : Japanese
Pages :257
Downloadable : Yes
File Type : PDF
Model: GA-1000N-1
Serial No.: GA5184
TABLE OF CONTENTS:
Tadano All Terrain Crane GA-1000N Operation Manual – PDF DOWNLOAD
Safety A-1
Safety Rules A-2
Before OperationA-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio
Waves) A-18
Rules for Operation (Special Operation) A-19
After Operation A-20
Rules for Road Travel A-21
Rules for Inspection and Maintenance A-22
Warning Labels A-29
Label Location and Content of Warnings A-30
Contents 1
Preface 4
Warranty 4
Maintenance and Inspection 4
Qualifications Required for Driving and
Operation 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Outrigger Controls 8
Crane Controls 9
Terminology 15
[OPERATION]
Outline of Crane Operation Procedure 17
Work Preparation 17
During Operation 18
Procedure after Operation 18
How to Read the Performance Data Plates 19
Working Range Chart 19
Rated Lifting Capacity Table 20
How to Read the Working Area Diagram 23
AML (Load Moment Indicator) 24
Functions of AML System 25
Control Devices 28
Messages and Recovery Operations 29
In the Event of a System Failure 33
How to Use the AML Main Body 34
Names and Functions of Each Part 34
Turning ON/OFF the Power Supply 37
Registering the Operating State 38
Registering the Number of Parts of Line and
Displaying the Hook Block Travel Amount 40
Indicating the Main Hydraulic Pressure and
Accumulator Pressure 42
Pre-operational Inspection of AML 42
Using the Work Range Limit Function 43
Preset Menu 47
Adjusting Contrast of Moment Ratio Display 50
Other Safety Devices 51
Anti-Two-Block Device 51
Over-unwinding Cutout Device 52
Accumulator Low-Pressure Alarm Device 52
AML External Indicator Lamp 53
Alarm Buzzer and Voice Alarm 53
Operating the Outriggers 54
Selecting Set-Up Location 54
Control Devices 55
Outrigger Extension Width 56
Preparation for Outrigger Operation 56
How to Use Accelerator Switch 56
Extending the Outriggers 57
Level Set-up 60
Stowing the Outriggers 61
Stowing the Outriggers When Traveling in
Work Site 62
Entering Crane Cab 63
Before Entering the Crane Cab 63
Opening/Closing the Door 63
Opening/Closing the Window 64
Adjusting the Seat 65
Adjusting the Lever Stand 65
Releasing the Lever Lock 66
Cab Tilt (Inclination) Operation 67
How to Read the Meter Panel 68
Starting and Stopping the Engine 72
Control Devices 72
Inspection before Starting the Engine 73
Starting the Engine 73
Stopping the Engine 74
Accelerator Operation 75
Control Devices 75
Operating the Winch 76
Control Devices 76
Hoisting Up/Down 77
Changing the Winch Speed 78
Telescoping the Boom 80
Control Devices 80
Telescoping the Boom 83
Correcting the Boom Length 85
Changing the Telescoping Speed 86
Emergency Telescoping Operation 86
Elevating the Boom 87
Control Devices 87
Elevating the Boom 88
Changing the Elevating Speed 89
Canceling the Boom Elevation Slow Stop
Function 89
Slewing Operation 90
Control Devices 90
Slewing Operation 91
Changing the Slewing Speed 92
Slewing Lock Operation 93
Canceling the Slewing Stop Function 93
Selecting the Slewing Alarm (Option) 94
Removing and Stowing the 50 t Hook Block 95
Removing the 50 t Hook Block 95
Stowing the 50 t Hook Block 96
Reeving the Wire Rope 98
Standard Number of Parts of Line 98
Reeving Procedure 99
Single Top 101
Components 101
Single Top Operation 101
Mounting/Dismounting the Single Top 102
Stowing the Single Top 104
Jib 106
Components 106
Control Devices 107
Jib Operation 109
Mounting the Jib 111
Jib Telescoping and Tilt Operation 117
Stowing the Jib 118
Boom Lift Operation for Jib Removal 123
Mounting and Dismounting the Counterweight 124
Components 124
Combinations of Counterweights 125
Control Devices 126
Mounting and Dismounting the Counterweight 127
How to Use Counterweight Cylinder Retraction
Switch 131
Mounting and Dismounting the Crane 132
Components 132
Control Devices 133
Precautions for Mounting/Dismounting 134
Installing/Removing the Spacer of
Mounting/Dismounting Ring 135
Mounting the Superstructure 136
Removing the Superstructure 142
How to Use Equipment Inside the Cab 147
Control Devices 147
Air Conditioner 148
AM/FM Radio 151
Display Screen (Applicable up to Serial
No. GA5203) 155
Drum Monitoring Camera (Applicable up to Serial
No. GA5203) 156
How to Watch the Television (TV) (Applicable up to
Serial No. GA5203) 157
Display Screen (Applicable to Serial No. GA5204 or
later) 160
Drum Monitoring Camera (Applicable to Serial No.
GA5204 or later) 162
How to Watch the Television (TV) (Applicable to
Serial No. GA5204 to GA5242) 162
How to Use Other Equipment 163
Actions against Emergency 165
When Crane Operation Does Not Stop Even
When Control Lever is Returned to Neutral 165
When Crane Operation is Impossible Due
to AML System Failure 165
When Crane Operation is Impossible Due
to AML Main Body Failure 166
When Crane Operation is Impossible Due to
AML Automatic Stop Circuit Failure 166
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 167
Legal Inspection 167
Pre-operational Inspection 168
Periodic Replacement Parts 169
Greasing 171
Maintenance Table 171
Greasing Chart 172
Gear Oil 174
Maintenance Table 174
Winch Speed Reducer Oil Replacement 174
Slewing Speed Reducer Oil Level Check 175
Slewing Speed Reducer Oil Replacement 175
Engine 176
Maintenance Table 176
Air Cleaner Element Cleaning 177
Element Replacement 177
Engine Cooling System 178
Maintenance Table 178
Coolant Level Check 178
Fuel System 179
Maintenance Table 179
Fuel Tank Oil Level Check 179
Hydraulic System 180
Maintenance Table 180
Oil Level Check (Hydraulic Oil Tank) 181
Oil Replacement (Hydraulic Oil Tank) 181
Return Filter Replacement (Hydraulic Oil Tank) 182
Return Filter Replacement (Drain Circuit) 182
Line Filter Cleaning (ACC Circuit) 183
Line Filter Replacement (Automatic Stop Circuit)183
Air Breather Replacement (Hydraulic Oil Tank) 183
Slewing System 184
Maintenance Table 184
Slewing Bearing Mounting Bolt Check 184
Electrical System 185
Maintenance Table 185
Fuse Replacement 185
Battery Electrolyte Check 186
Air Conditioner System 187
Maintenance Table 187
Inspecting and Washing the Condenser 187
Inspecting the Refrigerant Amount 187
Inspecting the Refrigerant Piping Joint 188
Inspecting and Cleaning the Air Filter 188
Inspecting the V Belt 188
Periodic Replacement Part 189
Wire Ropes 190
Handling Wire Ropes 190
Replacing Wire Ropes 191
[INFORMATION AND DATA]
Conversion Table 195
The Safety Ordinance for Crane (Applicable in
Japan)
196
Hand Signals 202
Major Specifications 203
Crane Specifications 203
Overall Dimensions 204
Relief Valve Set Pressure 205
Wire Rope Specifications 205
Hook Block Mass 205
Other 205
Oils and Greases 206
Oils and Greases Table 206
Recommended Oils and Greases 207
Mass Distribution List 209
Traveling Configuration on General Roads 209
Traveling Configuration in Work Site 210
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