Tadano All Terrain Crane GA-3600N-1 Operation & Maintenance Manual – PDF DOWNLOAD

Tadano All Terrain Crane GA-3600N-1 Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano All Terrain Crane GA-3600N-1 Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :297
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano All Terrain Crane GA-3600N-1 Operation & Maintenance Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-15
Rules for Operation (Power Lines, Radio Waves) A-16
Rules for Operation (Special Operation) A-18
After Operation A-19
Rules for Road Travel A-19
Rules for Inspection and Maintenance A-20
Contents 1
Preface 4
Servicing and Ordering Parts 5
Components 6
Layout of Controls 7
Outrigger Controls 7
Crane Controls 8
Terminology 14
[OPERATION]
Crane Operation Procedure – Summary 16
Preparatory Steps 16
During Operation 17
At the End of Operation 17
How to Read Performance Data Plate 18
Working Range Chart 18
Rated Lifting Capacities 19
How to Read Working Area Diagram 25
AML (Overload Prevention Device) 27
Functions of the AML System 29
Controls 30
Messages and Recovering Operations 31
How to Use the AML Unit 35
Names and Functions of the Parts 35
Turning On and Off the Power Supply 38
Registering Operating Conditions 39
Registration of the Number of Parts of line
and Display of the Hook Movement 42
Display of the Main Hydraulic Pressure
and Accumulator Pressure 43
Preoperational Inspection on the AML 44
How to Use the Working Area Limiting Function 45
About User Adjustment Menu 48
Contrast Adjustment of the Character Display 52
How to Use Monitoring Cameras (Option)
(Applicable model: up to GE5009) 53
Controls 53
Drum Monitoring Camera Operation 55
Lifted Load Monitoring Camera Operation 55
How to Use Monitoring Cameras (Option)
(Applicable model: from 5010) 55-1
Controls 55-1
Drum Monitoring Camera Operation 55-3
Lifted Load Monitoring Camera Operation 55-3
Other Safety Devices 56
Overwind Cutout Device 56
Dead Turn Securing Device 57
Anemometer 57
Abnormal Accumulator Pressure Alarm Device 58
Air Pressure Alarm Device 58
Hydraulic Oil Temperature Warning Device 58
AML External Indicator Lamp 59
Alarm Buzzer and Voice Alarm 59
Outriggers 60
Setting the Outriggers 60
Setting the Iron Sheet 60
Outrigger Operation Procedure Outline 61
Controls 62
Preparations for Outrigger Operations 65
Extending the Outriggers 66
Level Adjustment 70
Stowing the Outriggers 70
Installing and Removing the Assist Jacks 72
Stowing the Outriggers for Work Site Driving 74
Crane Operator’s Cab 75
Before Entering the Crane Operator’s Cab 75
Opening and Closing the Door 75
Opening and Closing of the
Control Lever Stand on the Left Side 76
Opening and Closing the Front Window 76
Tilting the Crane Operator’s Cab 77
Adjusting the Seat 77
How to See Meter Panel 79
Starting and Stopping the Engine 84
Controls 84
Inspection before Starting the Engine 86
Starting the Engine 86
Stopping the Engine 87
Acceleration 88
Controls 88
Functions of the Crane Control Lever and Pedal 89
Hoisting 90
Controls 90
Contents Contents
Hoisting Up/Down 91
Changing the Winch Speed 93
Telescoping the Boom 94
Controls 94
Outline of the Telescoping System 98
Types of Telescoping Mode 100
Normal Telescoping Operation 101
Changing the Telescoping Speed 106
Maintenance Telescoping Operation 106
Elevating the Boom 109
Controls 109
Elevating the Boom 111
Changing the Boom Elevating Speed 112
Canceling the Boom Elevation Slow Stop Function 112
Swinging the Boom 113
Controls 113
Swinging the Boom 114
Changing the Swing Speed 115
Swing Lock Operation 115
Canceling the Automatic Swing Stop Function 116
Canceling the Swing Alarm (option) 116
Taking Out and Stowing the 80-ton Hook Block 117
Taking Out the Hook Block 117
Stowing the Hook Block 118
Reeving Wire Ropes 119
Standard Number of Parts of Line 119
Reeving Procedure 129
Single Top 130
Components 130
Single Top Operation 130
Mounting the Single Top 131
Stowing the Single Top 132
Full-Auto Luffing Jib (FLJ) Operation 134
Component 135
Controls 136
Jib Operation 138
Changing the Speed 140
Equipment Inside the Cab 141
Controls 141
Heater/Air Conditioner 142
How to Use Other Equipment 143-1
Mounting and Dismounting the Crane 144
Controls 145
Preparation 146
Assembly 148
Outline of Assembly Procedure 148
Mounting the Swing Frame 149
Mounting the Boom 154
Attaching the Dismounting Ring Spacers 163
Attaching the Hook Block 164
Disassembly 165
Outline of Disassembly Procedure 165
Removing the Hook Block 166
Removing the Dismounting Ring Spacers 167
Dismounting the Boom 168
Dismounting the Swing Frame 177
Mounting and Dismounting Counterweights 180
Combination of Counterweights 181
Preparation 185
Assembling Counterweights 186
Mounting and Dismounting Counterweights 187
Action against Abnormality 195
When Boom Telescoping Operation is Disabled 195
When Crane Operation is Disabled
Due to Failure of AML System 208
When Crane Operation is Disabled
Due to Failure of the AML Unit 208
When Crane Operation is Disabled
Due to Failure of the AML Automatic Stop Circuit 209
When Crane Movement is Not Stopped by
Returning the Control Lever to the Neutral Position 210
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 211
Pre-operational and Periodic Inspection 212
Periodic Replacement Parts 213
Greasin 214
Maintenance Table 214
Greasing Chart 215
Gear Oil 219
Maintenance Table 219
Winch Speed Reducer Oil Replacement 219
Swing Speed Reducer Oil Level Check 220
Swing Speed Reducer Oil Replacement 220
Mini Winch Speed Reducer Oil Level Check 221
Mini Winch Speed Reducer Oil Replacement 221
Engine 222
Maintenance Table 222
Air Cleaner Element Cleaning 223
Element Replacement 223
Engine Cooling System 224
Maintenance Table 224
Coolant Level Check 224
Fuel System 225
Contents Contents
Maintenance Table 225
Fuel Tank Level Check 225
Air Circuit System 226
Maintenance Table 226
Air Dryer Function Check 226
Air Dryer Dessicating Agent Replacement 226
Hydraulic System 227
Maintenance Table 227
Oil Level Check (Hydraulic Oil Tank) 228
Oil Replacement (Hydraulic Oil Tank) 228
Return Filter Replacement (Hydraulic Oil Tank) 229
Air Breather Replacement (Hydraulic Oil Tank) 229
Return Filter Replacement (Drain Circuit) 229
Line Filter Replacement (Pilot Pump Circuit) 230
Line Filter Replacement
(Automatic Swing Stop Circuit) 230
Hydraulic Valve Pilot Filter Replacement 230
Accumulator Gas Pressure Inspection 230
Swing System 231
Maintenance Table 231
Swing Bearing Mounting Bolt Check 231
Electrical System 232
Maintenance Table 232
Fuse Replacement 232
Battery Electrolyte Check 234
Air Conditioning System 235
Maintenance Table 235
Condenser Check and Cleaning 235
Refrigerant Level Check 235
Refrigerant Pipe Connecting Part Check 236
Air Filter Check and Cleaning 236
V-Belt Check 236
Periodical Part Replacement 237
Wire Ropes 238
Proper Handling of Wire Ropes 238
Wire Rope Replacement 238
[INFORMATION AND DATA]
Table of Conversion 243
Specifications 244
Crane Specifications 244
Overall Dimensions 245
Relief Valve Pressure 246
Wire Rope Specifications 246
Hook Block Weight 246
Others 246
Oils and Greases 247
Table 247
Recommended Oils and Greases 248
Consumable Parts 250
Filters 250
Fuses 250
Main Transportation Component List 251
Mass Distribution List 254

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24