Tadano All Terrain Crane GA-3600N Operation Manual PDF DOWNLOAD

Tadano All Terrain Crane GA-3600N Operation Manual PDF DOWNLOAD

FILE DETAILS:

Tadano All Terrain Crane GA-3600N Operation Manual PDF DOWNLOAD

Language : Japanese
Pages :423
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano All Terrain Crane GA-3600N Operation Manual PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-15
Rules for Operation (Power Lines, Radio
Waves) A-16
Rules for Operation (Special Operation) A-18
After Operation A-19
Rules for Road Travel A-19
Rules for Inspection and Maintenance A-20
Warning Labels A-27
Label Location and Content of Warnings A-28
Contents 1
Preface 4
Warranty 4
Maintenance and Inspection 4
Qualifications Required for Driving and
Operation 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Outrigger Controls 8
Crane Controls 9
Terminology 15
[OPERATION (1)]
Outline of Crane Operation Procedure 17
Work Preparation 17
During Operation 18
Procedure after Operation 18
How to Read Performance Data Plates 19
Working Range Chart 19
Rated Lifting Capacity Table 20
How to Read the Working Area Diagram 26
AML (Load Moment Indicator) 28
Functions of AML System 30
Control Devices 31
Messages and Recovery Operations 32
How to Use the AML Main Body 36
Names and Functions of Each Part 36
Turning ON/OFF the Power Supply 39
Registering the Operating State 40
Registering the Number of Parts of Line and
Displaying the Hook Block Movement 43
Indicating the Main Hydraulic Pressure and
Accumulator Pressure 44
Pre-operational Inspection of AML 45
Using the Work Range Limit Function 49
Preset Menu 52
Adjusting Contrast of Moment Ratio Display 56
How to Use the Monitoring Camera (Option) 57
Control Devices 57
Drum Monitoring Camera Operation 59
Load Monitoring Camera Operation 59
Other Safety Devices 60
Overwind Cutout Device 60
Over-unwinding Cutout Device 61
Anemometer 61
Abnormal Accumulator Pressure Alarm Device 61
Air Pressure Alarm Device 62
Hydraulic Oil Temperature Alarm Device 62
AML External Indicator Lamp 63
Alarm Buzzer and Voice Alarm 63
Operating the Outriggers 64
Selecting Set-Up Location 64
Setting the Steel Plates 64
Outline of Outrigger Operation Procedure 65
Control Devices 66
Preparation for Outrigger Operation 69
Extending the Outriggers 70
Level Set-up 74
Stowing the Outriggers 74
Mounting/Dismounting the Assist Jacks 76
Operating the Outriggers When Traveling in
Work Site 78
Crane Operator’s Cab 79
Before Entering the Crane Operator’s Cab 79
Opening/Closing the Door 79
Opening/Closing the Control Lever Stand on the
Left Side 80
Opening/Closing the Windshield 80
Cab Tilt (Inclination) Operation 81
Adjusting the Seat 81
How to Read the Meter Panel 83
Starting and Stopping the Engine 88
Control Devices 88
Inspection before Starting the Engine 90
Starting the Engine 90
Stopping the Engine 91
Accelerator Operation 92
Control Devices 92
Functions of Crane Control Lever and Pedal 93
Operating the Winch 94
Control Devices 94
Hoisting Up/Down 95
Changing the Winch Speed 97
Telescoping the Boom 98
Control Devices 98
of Telescoping Method 102
Type of Telescoping Mode 104
Normal Telescoping Operation 105
Changing the Telescoping Speed 110
Maintenance Telescoping Operation 110
Elevating the Boom 113
Control Devices 113
Elevating the Boom 115
Changing the Elevating Speed 116
Canceling the Boom Elevation Slow Stop
Function 116
Swing Operation 117
Control Devices 117
Swing Operation 118
Changing the Swing Speed 119
Swing Lock Operation 119
Canceling the Swing Automatic Stop Function 120
Selecting the Swing Alarm (Option) 120
Removing and Stowing the 80 t Hook Block 121
Removing the Hook Block 121
Stowing the Hook Block 122
Reeving the Wire Rope 123
Standard Number of Parts of Line 123
Reeving Procedure 133
Single Top 134
Components 134
Single Top Operation 134
Mounting/Dismounting the Single Top 135
Stowing the Single Top 136
Full Automatic Luffing Jib (FLJ) Lift 138
Components 139
Control Devices 140
Jib Lift 142
Changing the Speed 144
How to Use Equipment Inside the Cab 145
Control Devices 145
Heater and Air Conditioner 146
Radio (Option) 148
How to Watch the Television (TV) 151
How to Use Other Equipment 154
Mounting and Dismounting the Crane 156
Control Devices 157
Work Preparation 158
Assembly Procedure 160
Outline of Assembly Procedure 160
Mounting the Swing frame 161
Mounting the Boom 166
Installing the Spacer of
Mounting/Dismounting Ring 175
Mounting the Hook Block 176
Disassembly Procedure 177
Outline of Disassembly Procedure 177
Removing the Hook Block 178
Removing the Spacer of
Mounting/Dismounting Ring 179
Removing the Boom 180
Removing the Swing Frame 189
Mounting and Dismounting the
Counterweight 192
Combinations of Counterweights 193
Work Preparation 197
Assembling Counterweight 198
Mounting and Dismounting the
Counterweight 199
Mounting and Dismounting the Full
Automatic Luffing Jib (FLJ) 207
Control Devices 208
Work Preparation 209
Assembly Procedure 210
Disassembly Procedure 218
Actions against Emergency 224
When Boom Telescoping Operation is
Impossible 224
When Crane Operation is Impossible Due
to AML System Failure 237
When Crane Operation is Impossible Due
to AML Main Body Failure 237
When Crane Operation is Impossible Due to
AML Automatic Stop Circuit Failure 238
When Crane Operation Does Not Stop Even
When Control Lever is Returned to Neutral 239
[OPERATION (2)] (Operating the Luffing Jib)
Operating the Luffing Jib 241
Rated Lifting Capacity Table 242
Available Operations upon Automatic Stop 244
Components 250
Operating the Luffing Jib 251
Preparation for Lifting Loads 257
Reeving the Wire Rope 258
Mounting and Dismounting the
Luffing Jib 264
Control Devices 265
Table of Rope Combination Corresponding
to Jib Length 267
Work Preparation 268
Assembling the Luffing Jib 270
Works Common for Horizontal Assembly and
Vertical Assembly 270
Assembling the Luffing Jib (Horizontal
Assembly) 282
Assembling the Luffing Jib (Vertical
Assembly) 289
Disassembling the Luffing Jib 301
Disassembling the Luffing Jib (Horizontal
Assembly) 301
Disassembling the Luffing Jib (Vertical
Assembly) 303
Works Common for Horizontal Assembly and
Vertical Assembly 307
Outline of Assembly Procedure 315
Overview of Horizontal Assembly 315
Overview of Vertical Assembly 316
Assembly Space 318
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 321
Legal Inspection 321
Pre-operational Inspection 322
Periodic Replacement Parts 323
Greasing 324
Maintenance Table 324
Greasing Chart 325
Gear Oil 329
Maintenance Table 329
Winch Speed Reducer Oil Replacement 329
Swing Speed Reducer Oil Level Check 330
Swing Speed Reducer Oil Replacement 330
Mini Winch Speed Reducer Oil Level Check 331
Mini Winch Speed Reducer Oil Replacement 331
Engine 332
Maintenance Table 332
Air Cleaner Element Cleaning 333
Element Replacement 333
Engine Cooling System 334
Maintenance Table 334
Coolant Level Check 334
Fuel System 335
Maintenance Table 335
Fuel Tank Oil Level Check 335
Air Circuit System 336
Maintenance Table 336
Air Dryer Function Check 336
Air Dryer Desiccating Agent Replacement 336
Hydraulic System 337
Maintenance Table 337
Oil Level Check (Hydraulic Tank) 338
Oil Replacement (Hydraulic tank) 338
Return Filter Replacement (Hydraulic Tank) 339
Air Breather Replacement (Hydraulic Tank) 339
Return Filter Replacement (Drain Circuit) 339
Line Filter Replacement (Pilot Pump Circuit) 340
Line Filter Replacement (Swing Automatic Stop
Circuit) 340
Hydraulic Valve Pilot Filter Replacement 340
Accumulator Gas Pressure Check 340
Swing System 341
Maintenance Table 341
Swing Bearing Mounting Bolt Check 341
Electrical System 342
Maintenance Table 342
Fuse Replacement 342
Battery Electrolyte Check 344
Air Conditioner System 345
Maintenance Table 345
Inspecting and Washing the Condenser 345
Inspecting the Refrigerant Amount 345
Inspecting the Refrigerant Piping Joint 346
Inspecting and Cleaning the Air Filter 346
Inspecting the V Belt 346
Periodic Replacement Part 347
Wire Ropes 348
Handling Wire Ropes 348
Replacing Wire Ropes 349
[INFORMATION AND DATA]
Conversion Table 353
The Safety Ordinance for Crane (Applicable in
Japan)
354
Hand Signals 360
Major Specifications 361
Crane Specifications 361
Overall Dimensions 362
Relief Valve Set Pressure 363
Wire Rope Specifications 363
Hook Block Mass 363
Other 363
Oils and Greases 364
Oils and Greases Table 364
Recommended Oils and Greases 365
Consumable Parts 367
Filters 367
Fuses 367
Main Transportation Component List
368
Mass Distribution List 371

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