Tadano AR-400M All Terrain Crane Operation Manual – PDF DOWNLOAD

Tadano AR-400M All Terrain Crane Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano AR-400M All Terrain Crane Operation Manual – PDF DOWNLOAD

Language : English
Pages :361
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano AR-400M All Terrain Crane Operation Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before OperationA-2
Rules for Operation (Setting Outriggers)A-7
Rules for Operation (General)A-8
Rules for Operation (Weather) A-14
Rules for Operation (Power Lines, Radio Waves)
A-15
Rules for Operation (Special Operation) A-17
After Operation A-18
Rules for Road Travel A-18
Rules for Inspection and Maintenance A-19
Warning Labels A-26
Label Location and Content of Warnings A-27
Contents 1
Preface 4
Qualifications Required for Driving and Operation 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Outrigger Controls 8
Crane Controls 9
Terminology15
[OPERATION]
Outline of Crane Operation Procedure17
Work Preparation 17
During Operation18
Procedure after Operation 18
How to Read Performance Data Plates 19
Working Range Chart 19
Rated Lifting Capacity Table20
How to Read the Working Area Diagram 24
Load Moment Indicator (AML)25
Configuration and Functions of AML System 26
Control Devices 27
Messages and Recovery Operations 28
Actions against System Abnormality 31
How to Use the Multi-Display32
Names and Functions of Keys32
Turning ON/OFF the Power Supply 34
Before Operating the Crane 34
Screen Brightness and Brightness Adjustment 36
Selecting the Screen36
Registering Operating State 37
Pre-Operational Inspection 42
How to Read Standard Screen 44
Limiting the Swing Range 47
Checking Main Pump Pressure and Accumulator
Pressure 48
Checking Jack Reaction Force 49
Indication of Hook Block Movement 49
Television 50
Adjusting the Clock 52
How to Use the Monitoring Camera (Option) 53
Control Devices 53
Drum Monitoring Camera Operation 55
Load Monitoring Camera Operation 55
Other Safety Devices 56
Overwind Cutout Device 56
Excess Unwinding Prevention Device
(Over-unwinding Cutout Device) 56
Abnormal Accumulator Pressure Alarm Device 57
Air Pressure Alarm Device 57
AML External Indicator Lamp 58
Operating the Outriggers 59
Selecting Set-Up Location 59
Setting the Steel Plates 59
Outline of Outrigger Operation Procedure 60
Control Devices 61
Extending the Outriggers 62
Level Set-up 66
Stowing the Outriggers 67
Operating the Assist Jacks 68
Operating the Center Jack 71
Operating the Outriggers When Traveling in
Work Site 74
Crane Operator’s Cab 75
Before Entering the Crane Operator’s Cab 75
Extending and Stowing the Steps 75
Opening/Closing the Door 77
Opening/Closing the Window 78
Adjusting the Seat 78
Adjusting the Control Lever 79
Swinging Out/Swinging Back the Cab 80
Cab Tilt Operation 81
How to Read the Meter Panel 82
Starting and Stopping the Engine 87
Control Devices 87
Inspection before Starting the Engine 8
Stopping the Engine 88
Bleeding the Engine 89
Accelerator Operation 90
Control Devices 90
Operating the Winch 91
Control Devices 91
Hoisting Up/Down 92
Changing the Winch Speed 93
Main Boom Telescoping Operation 94
Control Devices 94
Telescoping the Main Boom 96
Fixing the Boom 103
Changing the Telescoping Speed 106
Emergency Telescoping Operation 107
Sway Prevention of Hydraulic Hose 107
Elevating the Boom 108
Control Devices 108
Elevating the Boom 109
Changing the Elevating Speed 109
Canceling the Boom Elevation Slow Stop
Function 110
Swing Operation 111
Control Devices 111
Swing Operation 112
Changing the Swing Speed 113
Swing Lock Operation 114
Canceling the Swing Stop Function 114
Selecting the Swing Alarm (Option) 115
Full Automatic Luffing Jib (FLJ) 116
Components 117
Control Devices 118
Telescoping the Jib 119
Tilting the Jib 120
Changing the Speed 121
Emergency Telescoping Operation 122
How to Use Equipment Inside the Cab 123
Control Devices 123
Air Conditioner (Option) 124
Radio (Option) 125
How to Use Other Equipment 128
Mounting and Dismounting the Crane 130
Control Devices 131
Work Preparation 132
Assembly Procedure 134
Outline of Assembly Procedure 134
Mounting the Swing frame 139
Mounting the Elevating Cylinder 143
Mounting the Main Boom 146
Disassembly Procedure 156
Outline of Disassembly Procedure 156
Removing the Main Boom 157
Removing Boom Elevating Cylinder 167
Removing the Swing frame 169
Removing the Outrigger 173
Mounting and Dismounting the Main Boom (2nd
Boom Section) 176
Control Devices 177
Work Preparation 178
Assembly Procedure 180
Disassembly Procedure 189
Mounting and Dismounting the
Counterweight 201
Combinations of Counterweights 202
Work Preparation 204
Assembling Counterweight 205
Outline of Assembly Procedure 205
Work Preparation 206
Assembling 26 t Weight 207
Assembling 41 t Weight 208
Assembling 57 t Weight 209
Assembling 80 t Weight 210
Assembling 100 t Weight 211
Assembling 120 t Weight 212
Mounting Counterweight 213
Disassembling Counterweight 218
Outline of Disassembly Procedure 218
Removing the Counterweight 219
Disassembling Weight 223
Mounting and Dismounting the Full
Automatic Luffing Jib (FLJ) 224
Control Devices 225
Work Preparation 226
Assembly Procedure 227
Disassembly Procedure 234
Mounting and Dismounting the
Heavy-Lift Head 240
Control Devices 240
Work Preparation 241
Assembly Procedure 242
Disassembly Procedure 247
Reeving the Wire Rope 250
Standard Number of Parts of Line 250
Reeving Procedure 258
Single Top 259
Components 259
Single Top Lift 259
Mounting the Single Top 260
Stowing the Single Top 261
Actions against Emergency 262
When Crane Operation Becomes No Longer
Possible Due to AML System Failure 262
When Crane Operation Becomes No Longer
Possible Due to AML Main Body Failure 263
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 265
Pre-operational and Periodic Inspections 266
Periodic Replacement Parts 269
Greasing 270
Maintenance Table 270
Greasing Chart 271
Gear Oil 273
Maintenance Table 273
Winch Speed Reducer Oil Replacement 273
Swing Speed Reducer Oil Level Check 274
Swing Speed Reducer Oil Replacement 274
Mini Winch Speed Reducer Oil Replacement 275
Engine 276
Maintenance Table 276
Air Cleaner Element Cleaning 276
Element Replacement 277
Engine Cooling System 278
Maintenance Table 278
Coolant Level Check 278
Fuel System 279
Maintenance Table 279
Fuel Tank Oil Level Check 279
Water Separator Water Level Check 279
Air Circuit System 280
Maintenance Table 280
Air Dryer Function Check 280
Air Dryer Desiccating Agent Replacement 280
Hydraulic System 281
Maintenance Table 281
Oil Level Check (Hydraulic Tank) 282
Oil Replacement (Hydraulic tank) 282
Return Filter Replacement (Hydraulic Tank) 283
Air Breather Replacement (Hydraulic Tank) 283
Line Filter Replacement (4th Pump Circuit) 283
Line Filter Replacement (Automatic Stop
Circuit) 284
Reducing Valve Primary Filter Replacement
284
Accumulator Gas Pressure Check 284
Oil Level Check of Tank for Atmospheric Open
Check Valve 284
Swing System 285
Maintenance Table 285
Swing Bearing Mounting Bolt Check 285
Electrical System 286
Maintenance Table 286
Fuse Replacement 286
Battery Electrolyte Check 287
Wire Ropes 288
Handling Wire Ropes 288
Replacing Wire Ropes 289
[INFORMATION AND DATA]
Conversion Table 293
The Safety Ordinance for Crane (Applicable in Japan)
294
Hand Signals 300
Major Specifications 301
Crane Specifications 301
Overall Dimensions 302
Relief Valve Set Pressure 303
Wire Rope Specifications 303
Hook Block Mass 303
Maximum Vertical Load Capacity of Outrigger 303
Other 303
Oils and Greases 304
Oils and Greases Table 304
Recommended Oils and Greases 305
Consumable Parts 307
Filters 307
Fuses 307
AR-4000M-1 Main Transportation Component List
309
AR-4000M-1 Mass Distribution Chart 311

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