Tadano AR-5500M All Terrain Crane Operation Manual – PDF DOWNLOAD

Tadano AR-5500M All Terrain Crane Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano AR-5500M All Terrain Crane Operation Manual – PDF DOWNLOAD

Language : English
Pages :292
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano AR-5500M All Terrain Crane Operation Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before OperationA-2
Rules for Operation (Setting Outriggers)A-7
Rules for Operation (General)A-8
Rules for Operation (Weather) A-14
Rules for Operation (Power Lines, Radio Waves)
A-15
Rules for Operation (Special Operation) A-17
After Operation A-18
Rules for Road Travel A-18
Rules for Inspection and Maintenance A-19
Warning Labels A-26
Label Location and Content of Warnings A-27
Contents 1
Preface 4
Qualifications Required for Driving and Operation 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Outrigger Controls 8
Crane Controls 9
Terminology15
[OPERATION]
Outline of Crane OperationProcedure 17
Work Preparation 17
During Operation18
Procedure after Operation 18
How to Read Performance DataPlates 19
Working Range Chart 19
Rated Lifting Capacity Table20
How to Read the Working AreaDiagram 23
AML (Load Moment Indicator)25
Configuration and Functions of AML System 26
Control Devices 27
Messages and Recovery Operations 28
Actions against System Abnormality 31
How to Use the Multi-Display32
Names and Functions of Keys32
Turning ON/OFF the Power Supply 34
Before Operating the Crane 34
Screen Brightness and Brightness Adjustment 36
Selecting the Screen36
Registering Operating State 37
Pre-Operational Inspection 42
Functions of Standard Screen 45
Limiting the Swing Range 47
Checking Main Pump Pressure and Accumulator
Pressure 49
Checking Jack Reaction Force 49
Indication of Hook Block Movement 50
Television 50
Clock Adjustment 52
How to Use the MonitoringCamera (Option) 54
Control Devices 54
Drum Monitoring Camera Operation 56
Load Monitoring Camera Operation 56
Other Safety Devices 57
Overwind Cutout Device 57
Excess Unwinding Prevention Device
(Over-unwinding Cutout Device) 57
Abnormal Accumulator Pressure AlarmDevice 58
Air Pressure Alarm Device 58
AML External Indicator Lamp 59
Operating the Outriggers 60
Selecting Set-Up Location 60
Setting the Steel Plates 60
Outline of Outrigger Operation Procedure 61
Control Devices 62
Extending the Outriggers 63
Level Set-up 67
Stowing the Outriggers 68
Operating the Assist Jacks 69
Operating the Center Jack 72
Stowing the Outriggers When Traveling in
Work Site 75
Crane Operator’s Cab 76
Before Entering the Crane Operator’s Cab 76
Extending and Stowing the Steps 76
Opening/Closing the Door 78
Opening/Closing the Window 79
Adjusting the Seat 79
Adjusting the Control Lever 80
Extending/Stowing the Cab 81
Cab Tilt Operation 83
How to Read the Meter Panel 84
Starting and Stopping the Engine 88
Control Devices 88
Inspection before Starting the Engine 88
Starting the Engine 89
Stopping the Engine89
Bleeding the Engine90
Accelerator Operation 91
Control Devices91
Operating the Winch 92
Control Devices92
Hoisting Up/Down 93
Changing the Winch Speed 94
Boom Telescoping Operation 95
Control Devices95
Telescoping the Main Boom (MB)96
Telescoping the Telescopic Boom (TB) 98
Fixing the Boom 100
Changing the Telescoping Speed101
Emergency Telescoping Operation102
Elevating the Boom103
Control Devices103
Elevating the Boom104
Changing the Elevating Speed 104
Canceling the Boom Elevation Slow Stop
Function 105
Swing Operation106
Control Devices106
Swing Operation107
Changing the Swing Speed108
Swing Lock Operation109
Canceling the Swing Stop Function109
Selecting the Swing Alarm (Option) 110
How to Use Equipment Inside the Cab 111
Control Devices 111
Air Conditioner (Option) 112
Radio (Option) 113
How to Use Other Equipment 116
Mounting and Dismounting the Crane 118
Control Devices 119
Outline of Assembly Procedure120
Assembly Work 121
Mounting the Rear Outrigger121
Mounting the Swing Table 124
Mounting the Elevating Cylinder 126
Mounting the Main Boom127
Mounting the Standard Head 131
Outline of Disassembly Procedure 134
Disassembly Procedure136
Removing the Standard Head136
Removing the Main Boom138
Removing the Elevating Cylinder143
Removing the Swing Table 145
Removing the Rear Outrigger 147
Mounting and Dismounting the Counterweight 150
Combination of Counterweight 150
Control Devices 152
Mounting the Counterweight 154
Removing the Counterweight 158
Mounting and Dismounting the Telescopic
Boom (TB) 160
Control Devices 160
Mounting and Dismounting the Telescopic
Boom (TB) 160
Mounting and Dismounting the Fixed
Boom (FB) 165
Control Devices 165
Mounting and Dismounting the Fixed
Boom (FB) 165
Mounting and Dismounting the Standard Head
(With FB Mounted) 170
Control Devices 170
Mounting and Dismounting the Standard Head
170
Mounting and Dismounting the Heavy-Lift Head
175
Control Devices 175
Mounting and Dismounting the Heavy-Lift Head
175
Reeving the Wire Rope 181
Standard Number of Part Lines 181
Reeving Procedure 192
Single Top 193
Components 193
Single Top Operation 193
Mounting the Single Top 194
Removing the Single Top 195
Actions against Emergency 196
When Operation of Connecting Pin Becomes No
Longer Possible 196
When Crane Operation Becomes No Longer
Possible Due to AML System Failure 196
When Crane Operation Becomes No Longer
Possible Due to AML Main Body Failure 197
INSPECTION AND MAINTENANCE]
Inspection and Maintenance 199
Pre-operational and Periodic Inspections 200
Periodic Replacement Parts204
Greasing205
Maintenance Table205
Greasing Chart206
Gear Oil209
Maintenance Table209
Winch Speed Reducer Oil Replacement 209
Swing Speed Reducer Oil Level Check 210
Swing Speed Reducer Oil Replacement210
Mini Winch Speed Reducer Oil Replacement 211
Engine212
Maintenance Table212
Air Cleaner Element Cleaning212
Element Replacement 213
Engine Cooling System214
Maintenance Table214
Coolant Level Check214
Fuel System 215
Maintenance Table215
Fuel Tank Oil Level Check215
Water Separator Water Level Check215
Air Circuit System216
Maintenance Table216
Air Dryer Function Check 216
Air Dryer Desiccating Agent Replacement216
Hydraulic System217
Maintenance Table217
Oil Level Check (Hydraulic Tank)218
Oil Replacement (Hydraulic tank) 218
Return Filter Replacement (Hydraulic Tank)
219
Air Breather Replacement (Hydraulic Tank)219
Line Filter Replacement (4th Pump Circuit)
219
Line Filter Replacement (Automatic Stop
Circuit)220
Reducing Valve Primary Filter Replacement
220
Accumulator Gas Pressure Check 220
Oil Level Check of Tank for Atmospheric Open
Check Valve220
Swing System 221
Maintenance Table221
Swing Bearing Mounting Bolt Check 221
Electrical System 222
Maintenance Table 222
Fuse Replacement 222
Battery Electrolyte Check 223
Wire Ropes 224
Handling Wire Ropes 224
Replacing Wire Ropes 225
[INFORMATION AND DATA]
Conversion Table 229
The Safety Rules for Crane (Applicable in Japan)
230
Hand Signals 236
Major Specifications 237
Crane Specifications 237
Overall Dimensions 238
Relief Valve Set Pressure 239
Wire Rope Specifications 239
Hook Block Mass 239
Maximum Vertical Load Capacity of Outrigger 239
Other 239
Oils and Greases 240
Oils and Greases Table 240
Recommended Oils and Greases 241
Consumable Parts 243
Filters 243
Fuses 243
AR-5500M-1 Main Transportation Component List
245
AR-5500M-1 Mass Distribution Chart 247

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