Tadano Carrier ATF220G-5 Operation Manual – PDF DOWNLOAD

Tadano Carrier ATF220G-5 Operation Manual - PDF DOWNLOAD

FILE DETAILS:

Tadano Carrier ATF220G-5 Operation Manual - PDF DOWNLOAD

Language : English
Pages :487
Downloadable : Yes
File Type : PDF

Model: ATF-220G5-1
Serial No.: GB0170–

TABLE OF CONTENTS:

Tadano Carrier ATF220G-5 Operation Manual - PDF DOWNLOAD

Introduction 1
Warranty 1
Qualifications Required for Driving and
Operation (Applicable in Japan) 2
Inspection and Maintenance 2
In Event of Failure 2
Exporting Abroad 2
For Safety 3
Contents 5
Name of Each Part 9
Contents with Illustration 10
Outrigger Control System 10
Crane Control System11
Safety Rules 15
Precautions before Starting Engine 15
Precautions for Traveling on Roads 20
Precautions during Operation 21
Warning Label 38
Label Location and Content of Warnings 39
OPERATION45
Terminology 47
Before Crane Operation 49
Pre-operational Inspection 49
Preparing for Crane Operation 49
How to Read Performance Data Plates 51
Working Range Chart 51
Rated Lifting Capacity Table 52
Working Area Diagram 59
AML (Automatic Moment Limiter) 62
Display 64
Registration of Operating Status and AML
Function Check 68
Alarm and Recovery Operation 77
Other Functions 83
Action against AML System Error 100
CGC (Cockpit Graphic Control System) 101
Main Screen Symbols 101
Adjusting Monitor Screen Contrast 107
How to Use Monitor 108
Drum Monitoring Camera (Option)111
Other Safety Devices112
Anti-two-block Device112
Over-unwinding Cutout Device113
Anemometer114
AML External Indicator Lamp (Option)115
Outriggers116
Outrigger Control Panel117
Outline of Outrigger Extending Operation 121
Outrigger Set-up 123
Extending Outriggers 124
Horizontal Set-up 128
Outline of Outrigger Stowing Operation 130
Retracting Outriggers131
Outrigger Operation While Traveling in
Work Site 134
Entering Cab 136
Opening/Closing Door 136
Opening/Closing Windshield 137
Adjusting Seat Tilt 138
Adjusting Seat 139
Adjusting Control Lever Stand 142
Sun Visor 142
Starting and Stopping Engine 14 3
How to Start Engine 146
How to Start Engine in Cold Season147
How to Stop Engine 148
Functions of Control Lever and Pedal 15 0
Hoisting 15 3
Hoisting Up/Down Operation 155
Winch Speed Changeover Operation 158
Drum Rotation Indicator 159
Lift Adjuster Operation 160
Boom Telescoping Operation 163
Outline of Telescoping System 166
Types of Telescope Mode 167
Normal Telescoping Operation 168
Maintenance Telescoping 177
Slow Telescope Mode 185
Boom Telescoping Speed Changeover
Operation 187
Elevating Boom 189
Elevating Boom 191
Slow Stop Cancel Switch 193
Changing Boom Elevating Speed 194
Slewing Operation 195
Slewing Operation 196
Slow Stop Cancel Switch 198
Slewing Free Switch 199
Slewing Lock Operation 200
Slewing Alarm Switch (Option) 201
Full Automatic Luffing Jib (FLJ) Operation 202
Full Automatic Luffing Jib Operation 205
Changing Jib Speed 209
Reeving Wire Ropes 21 0
Standard Number of Parts of Line 210
Reeving Procedure 216
Single Top 21 9
Mounting Single Top 220
Stowing Single Top 224
Accessories in Cab 22 7
Heater and Air Conditioner 228
How to Use Other Accessories 231
MOUNTING/DISMOUNTING23 5
Mounting/Dismounting Boom and Elevating
Cylinder 23 7
Mounting Boom and Elevating Cylinder 238
Dismounting Boom and Elevating Cylinder 260
Mounting/Dismounting Counterweight 281
Combinations of Counterweights 281
Mounting Counterweight 286
Dismounting Counterweight 296
Mounting/Dismounting Full Automatic
Luffing Jib (FLJ) 304
Mounting Full Automatic Luffing Jib (FLJ) 305
Dismounting Full Automatic Luffing Jib (FLJ) 323
Stowing Hydraulic Hose When Jib is
Not Used 339
INSPECTION AND MAINTENANCE 34 1
Precautions for Inspection and Maintenance 34 3
Precautions for Inspection and Maintenance 343
Inspection and Maintenance 35 1
About Inspection and Maintenance 351
Legal Inspection 351
Periodic Replacement Part 352
Inspection and Maintenance Interval 353
Pre-operational Inspection 35 8
Engine 359
Hydraulic System 364
Control System 366
Outrigger System 367
Slewing System 369
Boom, Jib System 369
Lifting Device 371
Safety Devices374
Inspection of Crane Structure 377
Greasing 379
Maintenance Table 380
Greasing Chart 381
Greasing Centralized Lubrication System 387
Gear Oil 388
Maintenance Table 388
Winch Speed Reducer
(Main/Auxiliary Winch) 389
Winch Motor Coupling 390
Slewing Speed Reducer 391
Engine 393
Maintenance Table 393
Engine Oil 394
Air Cleaner 396
Engine Cooling System 398
Maintenance Table 398
Coolant 399
Radiator 399
Fuel System 400
Maintenance Table 400
Fuel tank 401
Water Separator 401
Hydraulic System 404
Maintenance Table 405
■ Hydraulic Oil Tank 406
Line Filter 409
Slewing System 41 0
Maintenance Table410
Slewing Bearing Mounting Bolt410
Outrigger System41 2
Maintenance Table412
Chain for Telescoping412
Electrical System41 5
Maintenance Table415
Fuse Replacement415
Battery Electrolyte Inspection418
Wire Rope 42 0
Replacing Wire Ropes 420
Handling Wire Ropes 429
Action against Emergency 43 1
If Boom Cannot be Telescoped 431
Action against Abnormality (A) 436
Action against Abnormality (B) 444
Action against Abnormality (C) 451
If Error Occurs in AML System 452
If Error Occurs with AML Main Body 453
If Crane Operation Does Not Stop Even When
Control Lever is Returned to Neutral Position 454
If Weight Set Failure Warning Lamp Does Not
Go Out 455
If Engine Cannot be Started/Stopped 456
If Battery Is Exhausted 457
INFORMATION AND DATA45 9
Conversion Tables 461
The Safety Ordinance for Cranes (Japan) 462
Hand Signals 471
Major Specifications 472
Crane 472
Overall Dimensions 473
Relief Valve Set Pressure474
Wire Rope Specifications474
Hook Block Mass474
Others474
Oils and Greases 475
Oils and Greases Table 475
Recommended Oils and Greases 476
Main Transportation Component List 478
Mass Distribution List 480

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